Introduction to

Manufacturing Processing Lab

(MEA1920)

Department of Mechanical Engineering

Z.H.College of Engineering & Technology
Aligarh Muslim University, Aligarh
Objectives & Outcomes
After successful completion of this
course, students must be able to
➢To familiarize with the basic
➢Select the manufacturing process,
manufacturing processes and
based upon given job’s drawing.
Materials.
➢Describe and distinguish various
➢To impart basic knowhow of
tools used in hot and cold working
various machines and tools
processes.
used.
➢Classify different manufacturing
➢Hands-on training on various
processes.
manufacturing processes.
➢Relate the job manufactured from
practical point of view.
The Need
 Manufacturing
• Manufacturing is the making of goods by
hand or by machine that upon completion
the business sells to a customer.
• Items used in manufacture may be raw
materials or component parts of a larger
product.
• The manufacturing usually happens on a
large-scale production line of machinery and
skilled labor.

Men, Material, Machines(Processes),

Money, Energy etc.
Materials
Engineering Materials
Materials are classified as:
1. Metals
2. Non-metallic materials
Metals may be Ferrous or non ferrous
however nonmetallic materials may be
synthetic or natural.

Metals are the materials which show

the properties like hardness, opaque,
shiny and has good electrical and
thermal conductivity.
Ferrous Materials
• Metals or alloys having high percentage
of iron.
• These materials are used where high
strength is required at relatively low
cost.
• These materials are basically obtained
from pig iron ore which after treatment
gives three types of ferrous materials.
1. Steel
2. Cast iron
3. Wrought iron
Non-ferrous materials
• Metals other than iron
• They are basically used in alloy
form. In pure form, they are used
with other materials in order to
obtain a certain property like
corrosion resistance, ductility,
hardness etc.
• They are used with other metals in
order to improve their strength.
• Non-ferrous materials may be
metals other than iron or alloys.
Non-metallic materials (synthetic and Natural)

These are non-metallic materials that do not

exist in nature (synthetic), although they are
manufactured from nature substances like oils,
coal etc. They may be in one of the following
type:
1. Plastics
2. Ceramics
3. Composites
Natural non-metallic materials
These occur naturally. Some of the natural
materials are:
1. Wood
2. Rubber
3. Glass
4. Emery (naturally occurring aluminum oxide )
5. Ceramic
6. Diamonds
7. Oils
8. Silicon
Manufacturing Processes
• Removal of extra material unwanted material:
Turning, Milling, Shaper, Slotter, Grinding,
Fitting, carpentry etc.
• Reshaping under the impact of forces: Forging,
smithy (tin smithy) etc.
• Melting and poring in a cavity of desired shape:
Moulding
• Joining: Welding, soldering, brazing, riveting etc.
• Others: Electroplating, polishing, painting,
assembling etc.
Material Addition: Additive Manufacturing (3D
Printing): Newer One
Virtual Tour
• E-resources in the form of videos pertaining to job fabrication for each
of the shop will be uploaded. Live interaction will be held as per the
time slot given in the respective time table.
• The report submission (electronic form) shall be held as per the
schedule mentioned in the above table
• The detailed report is to be prepared as per the format given (hand
written and subsequent e submission).
• The students are advised to prepare their report themselves. They must
not share/copy their report with/from other students.
• There will be 2 MCQ based online tests (one after 5th Turn and another
after 11th Turn), the dates of which will be notified separately.
Objectives for different Shops
SHOPS OBJECT
Carpentry To prepare through tenon and mortise joint.
Tin Smithy To prepare a funnel of GI sheet.
Fitting To perform filing, drilling and tapping operations.
Molding To prepare a green sand mould and perform casting.
Smithy To prepare a square headed bolt
Milling To perform gear cutting by simple indexing
Welding To prepare a single V-butt joint by arc welding
Turning To perform facing, turning and knurling operations on lathe machine
Machine To perform planing and slot cutting on shaper and slotter machines
Electroplating To perform electroplating on a given job
Report Format: Hand written with e-submission
Safety

• Apron
• Safety Shoes
• Safety Glasses
• Helmets
• Gloves
Thanks