Professional Documents
Culture Documents
E-Mail: borasen@yildiz.edu.tr
Research Interests:
• Metal Forming
• Deep Drawing
• Finite Element Analysis
• Optimization
My Expertise Area
▪ Deep Drawing Simulations/Finite Element Method
• Course Content:
- Introduction to manufacturing processes and concepts
- Fundamentals of casting and casting processes
- Fundamentals of plastic deformation and forming processes
- Fundamentals of machining and machining processes
- Fundamentals of joining and joining processes
COURSE LEARNING OUTCOMES
1. Having fundamental knowledge about technology, production and
manufacturing concepts
Homework 1 10 %
Quizzes 2 20 %
Final Exam 1 40 %
HOMEWORK
You will choose a company related to Manufacturing Technologies.
Instructions and Content
1- Give definition and short history of the company, give information about product types of the company
2- Select one product among the products of the company. Then, follow the instructions given below for this product.
a) Define the part and explain the application/usage area of the part
b) Research and explain the manufacturing methods of the part by using web page of the company and literature (books,
articles, etc.). DO NOT FULLY CUT-COPY-PASTE THE WEB PAGE OF THE COMPANY!. Use other sources for preparation of
your homework, such as e-books, videos, articles.
c) Determination of the technological plan of the part (calculation will not be done, only the work plan will be given). Define
critical process parameters such as speed, temperature.
d) Investigation and identification of workpiece material and tool/die materials.
e) Give technical pictures or photographs containing the dimensions of the part.
3 – Give your references (literature) on the last page of your homework.
*Use Arial 12 puntos and at least 5 pages
UPLOAD YOUR HOMEWORK in PDF format by online.yildiz.edu.tr
Due to:04/06/2021
CUT-COPY HOMEWORKS OR CHEATING (SAME HOMEWORKS) WILL NOT BE EVALAUTED
HOMEWORK - TEMPLATE
INTRODUCTION
Student Name – Surname:
Student Number:
Group:
Lecturer:
Name of the company investigated:
Company web page:
Product types of the company:
List manufacturing methods used in this company
Define the product name and its material that you select
from the company product list for your homework
1. Definition and history of the company
------
Read instructions given in the first page
2. The idnetification of the product
----
Read instructions given in the first page
------
-----
3. References
WEEKLY PROGRAM AND SUBJECTS
Weeks Subjects
1 Introduction to manufacturing processes and basic concepts
2 Principles of casting technique and classification of casting methods
3 Sand casting method (pattern, mold, core materials)
4 Permanent mold casting, die casting, centrifugal casting/Quitz 1
5 Principles of metal forming, hot-cold working and Forging
6 Rolling, Extrusion
7 Wire drawing, Sheet metal forming
8 Midterm Exam 1
9 Introduction to machining, chip formation, relative motions
10 Turning, Shaping, Drilling
11 Milling, Grinding
12 Introduction to joining processes, Oxyfuel gas welding/Quitz 2
13 Resistance welding, Electric arc welding
14 Shielded metal arc welding (MIG/MAG, TIG), Submerged arc welding
15 Final Exam
REFERENCES and RECOMMENDED BOOKS
❑ Groover, M.P. Principles of Modern Manufacturing, John Wiley, 2010
▪ The word manufacturing is derived from the Latin manu factus, meaning
made by hand
❑ Industrial robots
Advantages:
❖ Continually improving and profitability of the company
❖ Its results do not necessary cutting back on resources
❖ Removing all waste from the operations
MANUFACTURING PROCESSES
Manufacturing processes consist of four main processes
❑ Casting
❑ Metal Forming
❑ Machining
❑ Joining
CASTING
❑ Casting process involve the use of molten material, usually metal.
❑ This molten material is then poured into a mold cavity that takes the form of the finished part
❑ The molten material then cools until it solidifies into the desired shape
CASTING
Casting Processes
Rolling Bending
Drawing Spinning
MACHINING AND FINISHING OPERATIONS
Machining Finishing
• Turning Grinding
• Milling
Honing
• Drilling
• Planing Lapping
• Broaching
JOINING PROCESSES
Welding Adhesive bonding and Mechanical Fastening
Fusion Welding Processes Brazing, Riveting and Soldering
Cold Welding
Friction Welding
WELDING PROCESSES
Resistance Welding Processes
Resistance Spot Welding