ONE GROUP -

MANY POSSIBILITIES
 ABOUT THE GROUP

MTG INCORPORATES BULGARIAN

COMPANIES IN THE METAL PROCESSING
INDUSTRY SPECIALIZED IN:

- Low pressure and gas counter pressure

aluminium die casting
- Mould sand casting of grey and ductile cast iron
- Shell casting of steel and cast iron
- Centrifugal casting of steel and cast iron
 MARKET DATA - 2012 (€ / M)

2012 14

2011 14

2010 10.8

2009 8.8

EMPLOYEES: 580 2008 14.7

EXPORT SHARE: 88%
TURNOVER: € 14 M 2007 12.6
INVESTMENTS: € 276 000
 LEADING
INDUSTRIAL MARKETS (%)

ENERGY 28

WATER SUPPLY AND SEWAGE 19

METAL PROCESSING MACHINERY 10

SHIPBUILDING 9

CERAMIC AND FOOD INDUSTRY 8

INDUSTRIAL VEHICLES 8

CHEMICAL INDUSTRY 6
AUTOMOTIVE 6

INDUSTRIAL SHARE (% )
RAILWAY 6
 SALES
BY COUNTRIES (% )

MARKET SHARE
TOP COUNTRIES (% )
 The company is specialized in machine sand casting of cast iron; shell casting,
sand casting and hand moulding of steel and cast iron.

Material: Grey, Ductile, Austempered Ductile Iron and Steel

Annual Capacity: 6 000 tons / year
Total Area: 69 000 sq.m.
Covered Area: 56 167sq.m.
Employees: 235
GENERAL INFORMATION Export Share: 74,00%

MACHINE CASTING OF CAST IRON STEEL AND CAST IRON

Moulding lines with dimensions Shell casting
of the boxes: Machine casting:
750x630x250/320 mm 600 x 500 x 200/200 mm
750x630x250/250 mm Hand moulding
630x500x160/160 mm 1600 x 1250 x 300/300 mm
Max dimensions of the castings: up to H 1 200 mm
550 x 450 x 350 mm Single weight of the casting:
Single weight of the castings: From 1 to 500 kg
PRODUCTION CAPABILITIES from 1 to 50 kg
 Engineering department
Tooling shop
Cores making shop
Melting shop
Casting area
Cleaning Shop
Heat treatment area
Machining shop
CLOSED PRODUCTION CYCLE Quality control

ISO 9001:2008 since 2001

ISO 14001:2004 since 2008
ISO/TS 16949:2009 -
in process of certification

HPQ Certificate
(Deutsche Bahn AG)

KIWA certificate for Voestalpine

CERTIFICATES RailPro BV production
 The company is specialized in machine casting of aluminium parts under
low pressure and counter pressure casting methods of all AlSi based alloys
in accordance with EN 1706.

Annual Capacity: 6 000 tons /year

Total Area: 59 685 sq.m.
Covered Area: 30 783 sq.m.
Employees: 178
GENERAL INFORMATION Export Share: 80,30%

Material: Aluminium alloys

Diameter: up to ø 1500 mm
Height: up to 500 mm
Weight: up to 150 kg
PRODUCTION CAPABILITIES Wall thickness: min 4,5 mm
 Modern software products are used in the company and provide closed cycle
of the product development starting from the constructional concept and tooling
making to the real production of the parts.

Engineering department
Tooling shop
Melting shop
Cores making shop
Casting area
Cleaning and
Heat-treatment area
Machining shop
CLOSED PRODUCTION CYCLE Quality control

ISO 9001:2008 since 2002

ISO/TS 16949:2009 since 2004
ISO 14001:2004 since 2008 ENVIRONMENTAL
MANAGEMENT

001

NATO-producer code
CERTIFICATES (NCAGE) for military production ISO
/ T S 16 94 9 001
 The company is specialized in centrifugal casting of steel and cast iron
in metal moulds with horizontal and vertical turning axis.

Material: Cast Iron and Steel

GENERAL INFORMATION
Annual Capacity: 2 600 tons/ year
Total Area: 22 317 sq.m.
Covered Area: 9 462 sq.m.
Employees: 120
Export Share: 98,00%

Centrifugal cast Tubes and tube assemblies

(chemical industry)

Cylinder Liners
(diesel engines and diesel generators)

Bimetallic Rolls
(ceramic, food and dying industry)

Furnace Rolls
PRODUCTION CAPABILITIES (metallurgical industry)
 Engineering Department
Tooling Shop
Melting shop
Centrifugal casting area
Heat-treatment area
Machining shop
Welding area
CLOSED PRODUCTION CYCLE Quality control

ISO 9001:2008 since 2001

ISO 14001:2004 since 2010
BS OHSAS 18001:2007 since 2010

LLOYD'S CERTIFICATES:

Producer of Spheroidal-Graphite and Grey Cast Iron

Producer of Carbon, Stainless and Austenite Steels

Recognition for BV mode II scheme from Bureau Veritas

001

TÜV Certificate - QM system acc. to

CERTIFICATES EN 764-5, article 4,2, AD 2000 - Merkblatt W0 ENVIRONMENTAL
MANAGEMENT

001

CHEMICAL COMPOSITION
MECHANICAL TESTS
METALLOGRAPHIC TESTS
MEASUREMENT TESTS, INCLUSIVE 3D TESTS
NON-DESTRUCTIVE TESTS:
WELDING PROCEDURES AND WELDERS EXAMINATION – WPQR
MOLDING MIXTURE TESTS:
QUALITY
Spectral analysis
Room temperature tensile test;
Bending tests;
Room and low temperature impact tests;
Hardness tests - HB, HV, HRc, etc.;
High temperature tensile test;
High temperature short term stress/ rupture and creep test;
up to 1200x optical magnification:
micro- and macrostructure examination
Visual inspection; X-ray inspection;
Ultrasonic – volume and thickness inspection;
Liquid penetrant inspection;
Hidrostatic test up to 150 bar;
Leakage test – air under water up to 7 bar
Humidity; Grain size;Tensile, impact, bending, density tests, permeability
 INDUSTRIES WE SUPPLY

AUTOMOTIVE INDUSTRY

CERAMIC & FOOD INDUSTRY

CHEMICAL INDUSTRY
 INDUSTRIES WE SUPPLY

ENERGY INDUSTRY

INDUSTRIAL VEHICLES

METAL PROCESSING MACHINERY

 INDUSTRIES WE SUPPLY

RAILWAY INDUSTRY

SHIPBUILDING INDUSTRY

WATER SUPPLY & SEWAGE INDUSTRY

 OUR CLIENTS

ABB Alstom Power Atlas Copco ATB Motorenwerke

Baltrotors Balkancar Bombardier
Craven Fawcett (Group Rhodes) Caloric Anlagenbau GmbH
DUCTUS Group DANA Holding Corporation Dynamo Dynapac Dörrenberg
ESCO
Faiveley Transport
GGP Group
Hawle Group HÄNDLE Hutchinson HYDAC International GmbH Hyundai Heavy Industries Co. BG Honeywell
Irrifrance ib-s
Krammer Armaturen Keller HCW
Lukoil
Mahler AGS GmbH Morando Manoir Industries
Parker Petersen Service Palfinger Pentair Paulstra SNC
Rieter
Schwartz Schmolz + Bickenbach Siemens AG
Talis Group Trench
Voestalpine Railpro BV Vossloh Group
Wienerberger Wärtsilä
REFERENCES
 CONTACTS

Maria GEORGIEVA
Marketing and Business
Development Officer
tel. +359 2 818 5921
mgeorgieva@mtgbg.com

BULGARIA
1404 sofia, 18 bokar
tel: +359 2 818 59 59
fax: +359 2 818 59 49
mtg@mtgbg.com
www.mtgbg.com