962H WHEEL LOADER J6J00001-UP (MACHINE) POWERED BY C7 ENGINE(XEB...

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Product: WHEEL LOADER

Model: 962H WHEEL LOADER J6J
Configuration: 962H WHEEL LOADER J6J00001-UP (MACHINE) POWERED BY C7 ENGINE

Disassembly and Assembly

IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Power Train
Media Number -RENR8867-05 Publication Date -01/06/2014 Date Updated -27/06/2014

i02457299

Service Brakes - Remove

SMCS - 4011-011; 4251-011

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
1P-2420 Transmission Repair Stand 1
B FT-0996 Positioning Group 4
FT-0957 Adapter Group 4

Start By:

A. Remove the fixed axle. Refer to Disassembly and Assembly, "Fixed Axle (Front) - Remove".
B. Remove the oscillating axle. Refer to Disassembly and Assembly, "Oscillating Axle (Rear) -
Remove".

Note: The axle housing assemblies that are used in the front fixed axle and in the rear oscillating axle
are similar. Therefore, both axle housing assemblies can be disassembled in the same manner.

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Illustration 1 g01180641

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

1. Install the axle group on Tooling (B) in a vertical position.

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Note: Carefully remove the axle housing assembly. Part of the wear gauge pin will remain in the axle
housing assembly. The pin will remain in the axle housing assembly. The spring and the piston will
remain in the differential housing.

2. Fasten Tooling (A) and a suitable lifting device to the rim of the axle shaft. Remove bolts (1) that
secure axle housing assembly (2) to the differential housing. Carefully remove the axle housing
assembly. The weight of axle housing assembly (2) is approximately 365 kg (800 lb).

Illustration 2 g01180642

Note: The brake assemblies that are part of the fixed axle and the oscillating axle are similar.
Therefore, both brake assemblies can be disassembled in the same manner.

3. Remove sun gear (3) .

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Illustration 3 g01180629

4. Remove reaction plate (4) .

5. Remove two springs (5) .

6. If necessary, remove dowels (6) and dowel (12) .

Note: Pin (9) , O-ring seal (8) , and dowel (7) will remain in the axle housing assembly.

7. Remove spring (10) and cup (11) .

8. Remove friction disc (13) .

Personal injury can result from air pressure against the brake piston.

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The brake piston can come out of the differential housing assembly with
force when applying air pressure.

To prevent possible personal injury, the brake piston must be retained

in the differential housing assembly when applying air pressure.

9. Retain brake piston (15) . Apply shop air pressure to the fitting (14) (not shown) for the brake line.
The correct air pressure is approximately 525 kPa (75 psi). Brake piston (15) will move out of the
differential housing.

10. Remove seal assembly (16) and seal (17) from the differential housing.

Illustration 4 g01183604

11. Remove bolt (19) and plug (18) from the flange face of the axle housing. Remove pin (9) , O-ring
seal (8) , and dowel (7) from axle housing (2) .

12. Repeat Steps 1 through 11 for the remaining service brake.

Copyright 1993 - 2020 Caterpillar Inc. Sat Apr 4 08:42:31 EST 2020
All Rights Reserved.
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