Bicarb Solu Prepart - TK-1257

TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/020/01.01.2016

CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB SOLUTION PREPARATION TANK(TK-1257)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO/DATE: 020/TLPL/TACFL/15-16
TANRUB DOC.NO: TFL/TLPL/020/01.01.2016
INSPECTION DATE: 31/03/2016
SHELL L S FIT UP
S.NO DESCRIPTION REQUIRED OBSERVED REMARKS
1 LENGTH 3944 3944
2 WIDTH 992 992
3 THICKNESS 6 6
4 EDGE PREPARATION V-600 V-600
TANRUB LININGS PVT LTD EDAC/TFL

THOOTHUKUDI.
SHELL C S FIT UP WITH BOTTOMPLATE
S.NO DESCRIPTION REQUIRED OBSERVED REMARKS
1 INNER DIAMETER 1250 1250
2 CIRCUMFERENCE 3965 3965
3 TOTAL HEIGHT 992 992
4 THICKNESS 6 6
5 BOTTOM PLATE 1490 1490
6 THICKNESS 8 8
7 EDGE PREPARATION V-600 V-600

THOOTHUKUDI.
NOZZLE MARKING DIMENSION REPORT
SI. DESCRIPTION DIMENSION AS PER DRAWING ACTUAL DIMENSION
NO ELEVATION ORIENTATION OPENING DIA ELEVATION ORIENTATION OPENING DIA
(mm) (mm)
1 N1(50NB) TOP PLATE 2250 62 TOP PLATE 2250 63

INLET AT R500 AT R500
2 N2(50NB) 100 mm 1800 62 100 mm 1800 63
OUTLET FROM FROM
BOTTOM BOTTOM
PLATE PLATE
3 N3(50NB) 100mm 1500 62 100mm 1500 63
DRAIN FROM FROM 900 - FROM FROM 900 -
BOTTOM ARC LG BOTTOM ARC LG 661mm
PLATE 661mm PLATE
4 N4(80NB) 150mm 1500 91 150mm 1500 92
OVER FLOW FROM TOP FROM 900 - FROM TOP FROM 900 -
PLATE ARC LG PLATE ARC LG 661mm
661mm
5 N5A(25NB) 200mm 3000 35 200mm 3000 36
LEVEL FROM TOP FROM 2700- FROM TOP FROM 2700-
INDICATOR PLATE ARC LG PLATE ARC LG 330mm
330mm
6 N5B(25NB) 150 mm 3000 35 150 mm 3000 36
LEVEL FROM FROM 2700- FROM FROM 2700-
INDICATOR BOTTOM ARC LG BOTTOM ARC LG 330mm
330mm
7 N8(80NB) TOP PLATE 3150 91 TOP PLATE 3150 92
SPARE AT R500 AT R500
8 M1(500NB) 500 mm 900 512 500 mm 900 513
MAN HOLE FROM FROM
BOTTOM BOTTOM

THOOTHUKUDI.
NOZZLE FITUP INSPECTION
SI. DESCRIPTION ORIENTATION ELEVATION PROJECTION
NO AS PER ACTUAL AS PER ACTUAL AS PER ACTUAL
DRAWING DRAWING DRAWING
1 N1(50NB) 2250 2250 TOP PLATE TOP PLATE 150 146
INLET AT R500 AT R500
2 N2(50NB) 1800 1800 100 mm 100 mm 150 146
OUTLET FROM FROM
BOTTOM BOTTOM
PLATE PLATE
3 N3(50NB) 1500 1500 100mm 100mm 150 148
DRAIN FROM FROM
BOTTOM BOTTOM
PLATE PLATE
4 N4(80NB) 1500 1500 150mm 150mm 150 146
OVER FLOW FROM TOP FROM TOP
PLATE PLATE
5 N5A(25NB) 3000 3000 200mm 200mm 150 148
LEVEL FROM TOP FROM TOP
INDICATOR PLATE PLATE
6 N5B(25NB) 3000 3000 150 mm 150 mm 150 148
LEVEL FROM FROM
INDICATOR BOTTOM BOTTOM
7 N8(80NB) 3150 3150 TOP PLATE TOP PLATE 150 150
SPARE AT R500 AT R500
8 M1(500NB) 900 900 500 mm 500 mm 200 199
MAN HOLE FROM FROM
BOTTOM BOTTOM
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS
LIMITED. THOOTHUKUDI.
FINAL DIMENSION REPORT
S. DESCRIPTION AS PER DRAWING ACTUAL DIMENSION REMARKS
NO (mm) (mm)
1 INNER DIAMETER 1250 1250
2 CIRCUMFERENCE 3965 3965
3 HEIGHT FROM BOTTOM PLATE TO 1000 1000
TOP PLATE
4 ANCHOR CHAIR 450,1350,2250 AND 450,1350,2250 AND
3150 3150
HOLE DIA :24mm
5 BAFFLE PLATE 450,1650 AND 3150 450,1650 AND 3150
150mm FROM TOP 150mm FROM TOP
6 LIFTING LUG 450 , 1650AND 2850 450 , 1650AND 2850 AT
AT 150mm FROM 225mm FROM TOP
TOP PLATE PLATE
HOLE DIA:50mm HOLE DIA:50mm
7 NAME PLATE 250mm FROM TOP 250mm FROM TOP
AT 1800 AT 1800
8 EARTHING BOSS ON LUG SUPPORT ON LUG SUPPORT AT
AT 00 00
0 0
9 HOOPER DETAILS AT 0 ON TOP PLATE AT 0 ON TOP PLATE
GRID PLATE 200SQ GRID PLATE 200SQ
10 AGITATOR SUPPORT HOLE PITCH HOLE PITCH
DIMENSION:270 DIMENSION:270
(135*135) ON BOTH (135*135) ON BOTH
AXIS AXIS
THOOTHUKUDI.
WATER FILL TEST REPORT
WATER FILL TEST HAS BEEN CARRIED OUT AT 1 HOUR AND FOUND NO LEAKS ON
RF PAD,WELDS AND NOZZLES

THOOTHUKUDI.
PNEUMATIC TEST REPORT
PNEUMATIC TEST HAS BEEN CARRIED OUT ON RF PAD OF NOZZLE N4,N8 AND M1
AT A PRESSURE OF 0.5kg/cm2 CHECKED AND FOUND NO LEAKS

THOOTHUKUDI.
VISUAL INSPECTION REPORT
VISUAL INSPECTION WAS DONE ON THE BELOW MENTIONED ITEMS.

THE COMPONENTS IS FREE FROM VISUAL DEFECTS-FOUND SATISFACTORY
1. ALL LS & CS JOINT LOCATIONS

2. SHELL WITH BOTTOM AND TOP PLATE
3. ALL NOZZLE AT INNER & OUTER LOCATIONS.
4. ALL INTERNAL ATTACHMENTS.

THOOTHUKUDI.
NOZZLE WITH FLANGE FITUP REPORT
NOZZLES N1,N2,N3,N4,N5A,N5B,N8 & M1 PIPE WITH FLANGE FITUP AND
WELDING CHECKED AND FOUND SATISFACTORY

THOOTHUKUDI.
HOPPER FITUP WITH TOP DUMMY REPORT
HOPPER WITH TOP PLATE FITUP DUMMY OPENING HAS BEEN CHECKED
AS PER DRAWING AND FOUND SATISFACTORY

THOOTHUKUDI.
SANDBLASTING REPORT
SAND BLASTING ON INNER SURFACE CHECKED THE PROFILE AND MEET THE
REQURIEMENT AS PER SA2.5 AND FOUND SATISFACTORY

THOOTHUKUDI.
SURFACE CLEANING REPORT
SURFACE CLEANING HAS BEEN CARRIED OUT AS PER IS 4682 PART-1 AND FOUND
SATISFACTORY

THOOTHUKUDI.
SHEET DRAWING REPORT
FOR ENTIER TANK TO SPECIFIED THICKNESS OF 1METER WIDTH X 2.5 mm
THICKNESS IS CHECKED WITH COATMETER AND FOUND SATISFACTORY

THOOTHUKUDI.
RUBBER LINING REPORT
FOR ENTIER INNER TANK TO SPECIFIED THICKNESS OF 5mm THK PER DOUBLED
WITH TWO LAYERS EACH 2.5mm THK IS CHECKED WITH COATMETER AND FOUND
SATISFACTORY

THOOTHUKUDI.
SPARK TEST REPORT
SPARK TEST HAS BEEN CARRIED OUT WITH 25KVA ELECTRIC POWER AS PER IS
4682 PART-I CHECKED NO PIN HOLES / DISCONTINUITY AND FOUND
SATISFACTORY

THOOTHUKUDI.
VULGANISATION REPORT
VULGANISATION HAS BEEN CARRIED OUT BY STEAM AT A TEMPERATURE OF

CHECKED BY
THERMOMETER\PRESSURE GUAGES AS PER IS 4682 PART-I FOUND
SATISFACTORY

THOOTHUKUDI.
SPARK TEST AFTER VULGANISING
SPARK TEST HAS BEEN CARRIED OUT AFTER VULCANISATION WITH 25KVA
ELECTRIC POWER CHECKED NO PIN HOLES / DISCONTINUITY AND FOUND
SATISFACTORY

THOOTHUKUDI.
HARDNESS TEST REPORT
HARDNESS HAS BEEN CHECKED BY SHORE D AS 70 TO 80
AND FOUND SATISFACTORY

THOOTHUKUDI.
VISUAL INSPECTION REPORT
VISUAL INSPECTION HAS BEEN CARRIED OUT ON INNER OF THE TANK AFTER
RUBBER LINING AND FOUND NO LOOSE BONDING

THOOTHUKUDI.
SANDRING & HOLES DRILLING REPORT
SANDRING AND HOLES DRILLING FOR ALL FLANGES ARE CARRIED OUT AS PER IS
4682 PART – I AND FOUND EVEN FLANGE SURFACE SATISFACTORY

Bicarb Solu Prepart - TK-1257

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TANRUB LININGS PVT LTD

PROJECT QAP NO: TFL/TLPL/020/01.01.2016

TANRUB LININGS PVT LTD EDAC/TFL

TANRUB LININGS PVT LTD EDAC/TFL

1 N1(50NB) TOP PLATE 2250 62 TOP PLATE 2250 63

TANRUB LININGS PVT LTD

RF PAD,WELDS AND NOZZLES

TANRUB LININGS PVT LTD EDAC/TFL

AT A PRESSURE OF 0.5kg/cm2 CHECKED AND FOUND NO LEAKS

TANRUB LININGS PVT LTD EDAC/TFL

VISUAL INSPECTION WAS DONE ON THE BELOW MENTIONED ITEMS.

1. ALL LS & CS JOINT LOCATIONS

TANRUB LININGS PVT LTD EDAC/TFL

NOZZLES N1,N2,N3,N4,N5A,N5B,N8 & M1 PIPE WITH FLANGE FITUP AND

WELDING CHECKED AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

AS PER DRAWING AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

REQURIEMENT AS PER SA2.5 AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

TANRUB LININGS PVT LTD EDAC/TFL

FOR ENTIER TANK TO SPECIFIED THICKNESS OF 1METER WIDTH X 2.5 mm

THICKNESS IS CHECKED WITH COATMETER AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

TANRUB LININGS PVT LTD EDAC/TFL

4682 PART-I CHECKED NO PIN HOLES / DISCONTINUITY AND FOUND

TANRUB LININGS PVT LTD EDAC/TFL

VULGANISATION HAS BEEN CARRIED OUT BY STEAM AT A TEMPERATURE OF

THERMOMETER\PRESSURE GUAGES AS PER IS 4682 PART-I FOUND

TANRUB LININGS PVT LTD EDAC/TFL

ELECTRIC POWER CHECKED NO PIN HOLES / DISCONTINUITY AND FOUND

TANRUB LININGS PVT LTD EDAC/TFL

HARDNESS HAS BEEN CHECKED BY SHORE D AS 70 TO 80

AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

RUBBER LINING AND FOUND NO LOOSE BONDING

TANRUB LININGS PVT LTD EDAC/TFL

4682 PART – I AND FOUND EVEN FLANGE SURFACE SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

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