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Client:

Main Contractor: Design:

Sieyuan Electric Co., Ltd Sieyuan Electric Co., Ltd

REPLACEMENT OF 132 kV DOUBLE BUSBAR and ANCILLARY
STANDARD:
SCALE : N/A EQUIPMENT FOR QUEEN ALIA INTERNATIONAL AIRPORT (Q.A.IA.)
132/33 kV SUBSTATION

NAME DATE Document Title:

ESTABLISHED PKV 26.12.2018

CHECKED TLW 26.12.2018 Tubular conductor sizing calculation

APPROVED YYF 26.12.2018

Manufacturer : Document number:

JD-132-QA-E41-01
Project number: 58/2017 Archives number: Sheet: Total sheets:

1 14

1 of 14
 CONTENTS

CONTENTS PAGE NO.

Content 2
Standards 3
1 Tubular conductor selection calculation for bus-bar 120/104 4~10
2 ATTACMENTS 11~14

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1. Standards

The following standards shall apply

IEC 60865-1 Short-circuit currents - Calculation of effects Part 1: Definations and calculation methods

IEEE 605-2008 Guide for Bus Design in Air Insulated Substations

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1. Tubular conductor selection calculation for bus-bar
Project: 132kV QUEEN ALIYA INTERNATIONAL AIRPORT 132/33 kV Substation Time: 26.12.2018
Location: 132kV Switchyard COPPER TBULAR BUSBAR
Standard IEEE 605-2008

Design parameters
Maximum operating voltage (Attachment No.1) Schedule D1 Us = 145 kV
Nominal current during normal operation Inom = 3150 A
Maximum fault current (Attachment No.2) Schedule D1 Ik3.p = 40 kA
Short circuit time (Attachment No.2) Schedule D1 tk = 3 s
Maximum Ambient temperature (Attachment No.3) Schedule D1 Tmax = 50 ℃
Minimum Ambient temperature (Attachment No.3) Schedule D1 Tmin = -10 ℃
Operating bus temperature (Attachment No.4) IEEE-605-2008 - c.8.2.1 and Schedule D1-14.1 Tc = 80 ℃
Maximum allowable temperature (Attachment No.5) IEC60865-1-2011 c 7.3. Table 6 Tmax = 200 ℃
Altitude (Attachment No.3) Asumed ha = 800 m
Wind Velocity Vw = 1 m/s
Frequency Schedule D1 f = 50 Hz

Conductor parameters
Conductor material JD-132-T58-GEN-E-08 Copper Cu-ETP
Conductor size 120/104 mm
Outer diameter D = 0.12 m
Outer diameter Di = 0.104 m
Wall thickness t = 0.008 m
Specific electric resistivity at 20℃ (Attachment No.6) JD-132-T58-GEN-E-08 ralloy 1.78E-08 Ω/m
IACS (Attachment No.7) ICAS(%) = (1.724*10-8 /ralloy) *100% C' = 97 %

Span parameters
span length (Attachment No.8) JD-132-QH-E11-02 - Electrical section L = 5.3 m
busbar height from ground (Attachment No.8) JD-132-DE-E11-02 - Electrical section hb = 4.3 m
phase-to-phase spacing (Attachment No.9) JD-132-DE-E11-01 - Electrical plan a = 2 m

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 1 Ampacity calculation
1.1 DC resistance
Using the data from above, the cross-sectional area of selected tubular bus is

Ac 
4

 D 2  (D  2  t ) 2  Ac = 0.0028 m2

Refer to equation C.17. The DC resistance is given by:

1.724 × 10−6 0.00393𝐶 ′
𝑅=
𝐶 ′ 𝐴𝑐
(1 +
100
𝑇𝑐 − 20 ) IEEE 605 Equation C.18 R = 7.76775E-06 μΩ/m
⬚
1.2 Forced convection loss
𝑇𝑐 + 𝑇𝑚𝑎𝑥
𝑇𝐹𝑖𝑙𝑚 = IEEE 738 Equation 6 Tfilm = 65 o
C
2

Air Density IEEE 738 Table H.1 rf = 0.926 kg/m3

Thermal conductivity of air IEEE 738 Table H.1 kf = 0.0291 W/m oC

Absolute or dynamic viscosoty IEEE 738 Table H.1 mf = 2.02E-05 kg/m-s

The magnitude of the convective heat loss generally is a function of dimensionless number known as Reynolds number. Given by formula:

𝐷 × 𝜌𝑓 × 𝑉𝑓
𝑁𝑅𝑒 =
𝜇𝑓 IEEE 738 Equation 2c Nre = 5500.99

Since the wind speed is greater than zero, the forced convectional heat loss for perpendicular wind calculated according to both Equation (3a and 3b) with K angle =1.

0.52
𝑞𝑐1 = 𝐾𝑎𝑛𝑔𝑙𝑒 × [1.01 + 1.35 × 𝑁𝑅𝑒 ] × 𝑘𝑓 × (𝑇𝑐 − 𝑇𝑚𝑎𝑥) IEEE 738 Equation 3a 104.49 W/m
0.6
𝑞𝑐2 = 𝐾𝑎𝑛𝑔𝑙𝑒 × 0.754 × 𝑁𝑅𝑒 × 𝑘𝑓 × (𝑇𝑐 − 𝑇𝑚𝑎𝑥) IEEE 738 Equation 3b 115.52 W/m

Larger value will be selected, so

qc = 115.5 W/m

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6 of 14
 1.3 Radiation loss
The surface area by unit length of the selected tubular bus, 1m long is
A  Dl A = 0.38 m2/m

Refer to equation C.13, the emissivity of copper is dependent on its age and environment conditions.
The value e  0.85 for weathered copper will be used. The radiation loss from a surface is given by:


qr  5.6697 108 eA (Tc  273) 4  (Ta  273) 4  IEEE 605 Equation C.13 qr = 84.35 W/m
1.4 solar heat gain
For solar heat gain calculation, the projected area for a cylinder is equal to its diameter:
A'=D A' = 0.12 m2/m
From Table 1 SCHEDULE D1-1 the total radiated heat flux, Qs，for a clear atmosphere is Qs = 1150 W/m2
From Table C.4, the heat multiplying factor K based on elevation less than 1000 m is K = 1.00
Angle of incidence of sun is assumed to be:

Where Hc - Altitude of sun for latitude of 31o N at noon time IEEE 605 Annex C,Table C.2 Hc = 83 o

o
Zc - Azimuth of sun for latitude of 31°N at noon time. IEEE 605 Annex C,Table C.2 Zc = 180
Zl - Azimuth of conductor line for a north–south orientation IEEE 605 Annex C,C3.2.6 Zl = 0 o

o
θ = 97
q s  e Q s A ' K sin(  )
IEEE 605 Equation C.15 qs = 116.43 W/m
Where e  0.85 for copper

1.5 Ampacity calculation

Shape Factors for Single Tubes F

1.5.1 Calculate parameters g and b:

g = t/ s EU Copper Publ.No.Cu0201. 2A.1.2 page 34 g = 0.862998921

Where s is skin depth. For copper s = 9.27mm EU Copper Publ.No.Cu0201. 2A.1.2 page 34

bt/a EU Copper Publ.No.Cu0201. 2A.1.2 page 34 b = 0.133333333

Where t is wall thikness, a radius = D/2

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The approximate formula for shape factor S is:
𝛽
𝐹 = 1 + 𝐴𝑔( − 𝛽2 ∗ 𝐵𝑔) EU Copper Publ.No.Cu0201. 2A.1.2 page 34 F = 1.15090341
2

Where Ag and Bg are given by:

for g <1.6:

28*g 4 EU Copper Publ.No.Cu0201. 2A.1.2 page 34

Ag = Ag = 6.705441799
4
315+12*g
56 EU Copper Publ.No.Cu0201. 2A.1.2 page 34
Bg = 4
Bg 2.484115203
211+4*g
Refer to equation C.1, the allowable current is given by

qc  q r  q s
I IEEE 605 Equation C.1 Ic = 3516.08 A
RF

Therefore, the selected tubular bus having an ampacity of 3516.08 A

is suitable to carry the maximum load current of 3150.00 A

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2 Minimum size for short circuit current
The short circuit current rating of the selected tubular bus should be verified
to ensure that they are capable of carrying the available short circuit current(40 kA) for the time specified(3s)
Equation 3 will be used to determine the maximum current that the conductor can carry for 3s and a maximum conductor temperature of 200℃

1 T  20o С  (25400/ C)

Ik  G 106  Ac log10  max  IEEE 605 Equation 4 Ik = 205476.91 A
 Tc  20 С  (25400/ C) 
o
tk
= 205.48 kA
-4 0.5 2
Where G is 3.41*10 A s /mm
Therefore, the selected tubular bus having short circuit withstand ability of 205.48 kA
is suitable to carry the maximum short circuit current of 40.00 kA

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 3 Voltage gradient
3.1 onset voltage gradient
The relative air density is given by equation D.2 and D.3
273 + 𝑇𝑜 ℎ𝑎
𝐷𝑎 =( )(1 − ) IEEE 605 Equation D.2 Da = 0.85
273 + 𝑇𝑎 10

where To=25℃ is the air temperature used in determining constants Eo and C and factor m
The corona onset gradient is given by equation D.1

𝐶′ IEEE 605 Equation D.1 Ec = 17.25 V/cm

𝐸𝑐 = 𝑚𝐸𝑜 𝐷𝑎 (1 + )
𝐷𝑎 𝑟𝑐

where m=0.85, is Air density factor, use worst case of 0.6–0.85 range suggested in D.1.1
Eo=21.1kV/cm, is Empirical constant per D.1.1
rc=D/2, is conductor outside radius
C'=0.301cm-1 is Empirical constant
3.2 maximum voltage gradient
Equivalent distance from center of conductor to ground per equation D.8
hb a
he 
4hb  a 2
2
IEEE 605 Equation D.8 he = 97.40 cm
Average voltage gradient per equation D.6

V1
Ea 
D 4  he
 ln( ) IEEE 605 Equation D.6 Ea = 4.41 kV/cm
2 D

where V1=1.1Um/1.732, is the phase-to-ground voltage multiplied by 1.1

Maximum voltage gradient per equation D.7

he
Em  Ea IEEE 605 Equation D.7 Em = 4.70 kV/cm
D
he 
2
For satisfactory operation, Em<Ec, the selected tubular bus meets this criteria and is acceptable.

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ATTACHMENT No.1 - SCHEDULE D1

ATTACHMENT No.2 - SCHEDULE D1

ATTACHMENT No.3 - SCHEDULE D1

 ATTACHMENT No.4 - SCHEDULE D1

ATTACHMENT No.5 - IEC60865-1-2011 c 7.3. Table 6

ATTACHMENT No.6 - COPPER TUBE DATA SHEET FROM LORUNCER

 ATTACHMENT No.7 - EU Copper Publication .No .Cu0201

NOTES: Means if 100% IACS copper resistivity equal 1.7241 mOhm/cm, we can determine actuall alloy resistivity by formula:

IACS= (rIACS100%/ractual)*100%

For Example:
Determine IACS for Aluminum alloy 6160B T6:
ralloy = 3.33*10-8 Ohm/m
rIACS100% = 1.724*10-8 Ohm/m

IACSalloy = (1.724*10-8/3.33*10-8)*100% = 52 %
ATTACHMENT No.8 - ELECTRICAL SECTION

ATTACHMENT No.9 - ELECTRICAL LAYOUT