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THE PETROLEUM SOCIETY PAPER 99-13

First Steps for Developing an Improved Recovery


Method for a Gas
Condensate Reservoir

I. Hernandez
ATECH Application Technology Ltd.

S.M. Farouq Ali, R.G. Bentsen


University of Alberta.

This paper is to be presented at the 1999 CSPG and Petroleum Society Joint Convention, Digging Deeper, Finding a Better Bottom Line, in Calgary,
Alberta, Canada, June 14 – 18, 1999. Discussion of this paper is invited and may be presented at the meeting if filed in writing with the technical
program chairman prior to the conclusion of the meeting. This paper and any discussion filed will be considered for publication in Petroleum Society
journals. Publication rights are reserved. This is a pre-print and subject to correction.

ABSTRACT INTRODUCTION
Simulation of gas condensate reservoir is described for As traditionally defined 1 , there are three methods of
water injection and gas injection, with the objective of recovering gas condensate fluids from a reservoir. One
improving hydrocarbon recovery. A compositional simulator method of recovery is Gas Cycling (GC) from the beginning
was used for the studies conducted. The methods investigated of the operation. A second method is Gas Cycling delayed
were Continuos and Simultaneous Gas Cycling with Water until part of the reservoir fluid has been removed by means
Injection (CSGW) and Continuous Gas Cycling with of natural depletion and is known as Partial Gas Cycling
Alternating Water Injection (CGAW). (PGC). The third method, Natural Depletion (ND), does not
return gas to the reservoir at any stage of the operation. Gas
Numerous injection-production strategies involving water
Cycling from the beginning of the operation displaces 50
injection and hydrocarbon production with gas cycling, were
percent, more or less, of the original fluid from a reservoir by
examined. Fluid saturation distributions were studied for a
injecting residue gas (dry gas), after being separated at the
three-layer reservoir. These shoved that gravity segregation
surface in a separator, into the formation. The original
plays an important role in all three processes. On the whole,
reservoir pressure is usually not fully maintained, but the
CSGW recovered 4.6% more oil initially in place than
condensation that occurs in the reservoir is only a fraction of
conventional gas cycling. CGAW performed no better than
that which would result without pressure maintenance. The
conventional gas cycling.
second method is less efficient than the first for most of the
The detailed results show that the water injected time, and depends on the stage of operation at which the
supplemented reservoir energy, improved the mobility ratio, residue gas is being injected. Since gas cycling starts after
and helped to maintain a reasonable gas-oil ratio. part of the fluid has been removed without pressure
Implications of field application are discussed. maintenance, the original reservoir pressure can never be
maintained. Consequently, the condensation occurring in the
reservoir is much greater than that in the first method.
Natural depletion involves only production. No residue given time during a simulation, only same grid blocks need
gas is injected back into the formation. Liquid recovery is to be solved implicitly, while the remaining grid blocks are
efficient only at the beginning of operations when the solved explicitly. Thus, during a simulation, blocks are
reservoir fluid produced contains the full original content of switched automatically between explicit and implicit to allow
liquefiable hydrocarbons. As the reservoir is depleted and the the use of a large time step.
pressure declines below the dew point, the retrograde
RESERVOIR MODELLING AND ADAPTATIONS
condensation process begins. Butane and heavier
hydrocarbons in the gas condensate will be condensed in the The model used for the study was a model built in GEM
formation. The actual percentage condensed will vary with for the SPE-3 Comparative Problem.
the composition of the fluid. Recovery of part of this The reservoir is a homogeneous, volumetric retrograde gas
percentage by evaporation at lower pressures is not fully condensate reservoir with the reservoir pressure higher than
assured. Recently, two other methods have been used in the the dew point pressure; therefore, only a single phase is
recovery of gas condensate: Waterflooding (WF) and Water- present. The reservoir fluid is directly assigned as gas. It is a
Alternating-Gas (WAG). Variations of these methods include three-layer reservoir with a 9x9x3 grid. The permeability of
Immiscible WAG (ImWAG) and Simultaneous WAG the first layer is 150 md, the second 20 md and the third 40
(SWAG). md. The porosity is constant at 0.13.
In this study a new method is tested. Continuous and Mattax and Dalton 3 pointed out that modelling the
Simultaneous Gas Cycling with Water Injection (CSGW) depletion of a gas condensate reservoir requires that all
consists of injecting water and gas simultaneously and components through hexane must be included, with the
continuously right from the beginning of operations. The heptane plus fraction being lumped. If depletion is by gas
recovery, which is based on the amount of gas and water cycling, the model must include a breakdown of the
injected, is higher than any other method. The pressure is composition of the heptane-plus fraction, because an
maintained above the dew point pressure for a long period, important part of the process is evaporation of heavy
thus reducing the amount of condensation. The recovery components. If this detailed breakdown is not used, the
efficiency depends on the role of water as an efficient model will eventually compute that the oil was vaporized,
displacing agent for gas, which depends upon three main which is physically unrealistic. GEM meets all these
conditions 1 . These are: (1) The initial water saturation, (2) requirements and has the additional data required, such as
the residual gas saturation in the portion of the reservoir phase equilibrium, phase densities and phase viscosities.
invaded by water, and (3) the fraction of the initial reservoir Separator conditions to simulate surface separations are also
volume invaded by water. This last factor depends upon well included as well as the critical pressure, temperature, specific
location and the effect of permeability stratification and, volume, molecular weight and acentric factor for each
more importantly, upon the degree of water saturation at the component.
bottom of the water front.
The original data set was in field units and it was
Another variation of this new method is The Continuous converted to SI. Since the model was initially designed only
Gas Cycling with Alternating Water Injection (CGAW) for gas cycling, but not for natural depletion, water injection,
method. More than 100 computer runs were analysed. Only WAG and the new Continuous Gas Cycling with
the result of comparison 5 with 3 runs is presented in this Simultaneous Water Injection, another modification had to
paper. be made. The interfacial tension effect on relative
METHODOLOGY permeability was included in the rock fluid section. The
purpose of including the effect of interfacial tension on
The reservoir simulator used in this study was GEM, a
relative permeability is to force the relative permeability
multidimensional equation-of-state compositional simulator
curves for gas and oil to become linear functions of the
developed by the Computer Modelling Group. The GEM
respective saturation. The gas-oil capillary pressure
simulator provides solid simulator control features.
approaches zero when the phases become nearly
Correlations for the relative permeability, interfacial tension
indistinguishable (and hence the interfacial tension between
and saturation distribution are built into the preprocessor.
the two phases approaches zero). Originally, the model had
GEM, also utilizes either the Peng-Robinson or the Soave-
one producer and one injector. For the purpose of this study
Redlich-Kwong equation of state to predict the equilibrium
one more injector was added. Other changes were made in
compositions and densities of the oil and gas phases. In this
the original data set, such as the depth of the reservoir, size,
study, water injection is used. Therefore, the explicit
numbers and height of layers, the reference, global and
formulation is not considered; instead, the Adaptive-Implicit
water-oil contact depths. The most important changes were
method 2 is used. This method is based on the idea that, at a

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made in the well and recurrent data section, where all the recovery of 56.86 % of OOIP at 11,281 days (almost 31
constraints, perforation locations and well parameters were years). This method clearly showed that, in gas condensate
changed. Notice that the components of the original data set reservoirs, maintenance of the reservoir pressure and the
were invariant. A material balance error diagram is shown in retardation of retrograde condensation by means of gas
Appendix 1 to confirm the quality of the results. cycling is essential. The reservoir pressure was not fully
maintained, and the percentage of OOIP was slightly higher
FIELD APPLICATION
than for Gas Cycling (0.08 %).
The constraints such as GOR, WOR, maximum BHP at
injectors, minimum BHP at the producer, water and gas The influence of the water front was not noticeable. This
surface rates, back flow and water cut were chosen to be was because the alternating water front was not steady,
practical and as close as possible to a real field situation. allowing a portion of the condensate liquid to remain in the
The implications of the field applications were also simulated reservoir. The GOR, daily oil produced, percentage of
through the slug size and injection rate of water and gas. original oil-in-place and the pressure have almost the same
Well data and separator data (temperature and pressure) for values as for Run 22, the gas cycling case. Refer to tables
the three-phase separator were taken from GEM model and and figures 1 to 4 for more information. The only significant
from the field respectively. difference was in the duration of the simulation. Run 22 took
a total of 11,431 days, 150 days more than CGAW (11,281
Notice that all the above mentioned parameters are part of days). Note that for convenience 11,231 days are used also
a real field scenario. The new method is applicable in the for the CGAW case. The CGAW method yielded a total
field because of the inclusion of the above mentioned recovery of 56.86 %, as compared to 56.78 (%) for the GC
parameters, and because of its flexibility with water case. Consequently, it appears that there is no significant
management. The water injector can be located close to the advantage in using the CGAW method, as compared to the
producer and strategically conveniently for the cycling GC method.
process. The major impact of the water in the recovery
method is not due to horizontal distance to the producer, but The average reservoir pressure was maintained near the
rather to the vertical location of the water-condensate contact dew point pressure for a long time in the (CGAW) case; this
in the reservoir, because the invaded water plays the role of was attributed to gas cycling. The role of the water as an
an aquifer by maintaining the reservoir pressure enabling the efficient displacing agent for gas, and as the energy source to
reservoir to drain effectively. The main advantage of maintain the reservoir pressure, was not achieved. It is clear
recycling the produced water is the economic and useful that the poor performance of the water as a displacing fluid is
solution to the water disposal. mainly due to the low initial water saturation and to the late
and interrupted water injection rate. Because of the 5 years
COMPARISON delay in the beginning of the first slug of water, the water
The base case, and the various combinations thereof, were front never reaches the condensate with enough force to
analyzed as two main cases, each based on two different well drive it and the rest of injected dry gas, towards the
locations. Due to the large size of the study, only the results production well; consequently it has a low impact on the
of one comparison are presented in this paper. The daily production and in the total recovery. Figures 5.1.1 to
Continuous and Simultaneous Gas Cycling with Water 10.3.9 illustrate the ideas discussed above and the saturation
Injection (CSGW), Continuous Gas Cycling with Alternating distribution for the three methods. These figures represent
Water Injection (CGAW) and Gas Cycling (GC) methods are the first 1,825 days and the end of the simulation.
compared. The amount of gas and water injected was the Notice that, at the end of Run 28, the water saturation
same, as were the separator conditions. The production well profile is different from that of Run 25; moreover, the
and the injector wells have the same location for the three amount of water injected at the same time is one half that of
methods. Run 22 represents the gas Cycling (GC) case, Run Run 25. The amount of void space filled by the water plays
25 is the Continuous and Simultaneous Gas Cycling with an important role, since it helps to maintain and to stabilize
Water Injection (CSGW) case, while Run 28 is the the reservoir pressure. It also reduces the chance of the
Continuous Gas Cycling with Alternating Water Injection injected dry gas expanding across the reservoir. This forces
(CGAW) case. the gas to occupy a smaller area, thus forcing the gas front to
DISCUSSION OF RESULTS move toward the production well more quickly. The rate at
which the gas front propagates through the reservoir,
Continuous Gas Cycling with Alternating Water Injection
displacing condensate ahead of it, is a key factor in
(CGAW), an alternative to the Continuous and Simultaneous
determining the profitability of the process.
Gas Cycling with Water Injection (CSGW), showed a final

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The absence of water injection in the first 5 years in Run method, the condensate never gets trapped between two
28 delays greatly the impact it has on the daily oil fronts, as is the case in the CGSW method. Notice that the
production. While Run 25 has a rate of 69.94 sm3 /day, Run saturation profiles for Run 22 (GC) and Run 28 (CGAW) are
28 has a rate of 52.20 sm3 /day. Table 3 and figure 3 show the the same for the first 1,825 days refer to Figure 5.1.1 to
daily oil rate vs time. The Gas Cycling recovery method, Figure 5.3.3 and to Figure 7.1.1 to Figure 7.3.3. However, as
Run #22, has a typical performance profile. As shown in time goes by, the saturation profiles change a bit. The
Figures 5.1.1 to 5.3.3 and Figures 8.1.1 to 8.3.3 dry gas has saturation profiles for Run 28 became more like those for
swept some areas of the reservoir at the time the producing Run 25 (CGSW) during the last period (end of the
well has been invaded by it. Other areas are not swept by the simulation) refer to Figure 9.1.1 to Figure 10.3.3. Yet, a
gas, because of the location and flow rate of the production slight difference is seen in all the phases. The biggest
and injection wells, mainly because of stratification effects, difference is seen in the lowest layer, Plane 1, where the
leaving wet gas in the lower permeability (tighter) stringers. residual oil saturation of Run 28 is bigger, and the gas and
The GOR hits a maximum of 8,784 and then descends to water saturation are smaller. That is, the water front does not
3,705 at the abandonment pressure of 1,286 KPa in 11,431 drive out as much oil as Run 25. Although, Run 22 has a
days. Refer to Figure 2 and Table 2 for details. This smaller residual oil saturation (0.01%) the reservoir area
abandonment pressure is one of the lowest and eventually occupied by the gas is much bigger than the reservoir area
allows the reservoir to go through the evaporation process. occupied by the gas in Run 25 due to the presence of the
Despite that, Run 22 produces for a longer time (200 days) water front. That is why in Run 25, the water front
than the CGSW method. Its oil recovery percentage, 56.78, is contribution helps to achieve a better sweet efficiency. The
lower than 61.42 % of the CGWS run. For more information saturation profiles displayed for Run 22 show this behaviour.
on recovery OOIP refer to Figure 4 and Table 4. Also, refer There is only one front and it moves quickly and in one
to Figure 1 and Table 1 for the average reservoir pressure direction; that is, it is a typical gas saturation profile. Figures
decline in time. The average reservoir pressure is linearly 5.1.1 through Figures 10.3.3 show the above mentioned. The
proportional to the per cent of OOIP recovered. The CSGW advantage of the CGSW method over the GC and CGAW
shows the slowest pressure decline and consequently the methods is shown in a combined result for the three methods
highest recovery. in table 5.
The success of the CGSW is attributed to the continuous SUMMARY AND CONCLUSIONS
injection of water, and to the amount of injected water. This study is the first step toward implementing a new
Regardless, it is dependent on the rock pore structure and the recovery method for a gas condesate reservoir. The results of
fact that it can trap dry gas together with condensate as the this study are based on and rely only on the data given and
front passes by, increasing the gas saturation and reducing the accuracy of the compositional simulator GEM of the
the oil saturation in a particular portion of the reservoir or Computer Modelling Group. Nevertheless, it be should stated
block. Water injection with gas cycling has several that the validity of GEM has been confirmed by running it
advantages; it: with the data provided for the SPE-3 comparative problem
1 forces the gas to dissolve in the condensate, when a large and by matching the results.
number of pore volumes of water is injected, increasing Three recovery methods for gas condensate reservoir were
the mobility of the front toward the production well and analyzed, the traditional Gas Cycling method (GC), the new
helping to maintain a manageable GOR. Continuous and Simultaneous Gas Cycling with Water
2 fills the void space and maintains the reservoir pressure Injection method (CSGW), and a variant of the previous
at or near the dew point for a longer time, avoiding early method, Continuous Gas Cycling with Alternating Water
condensation of liquid; Injection method (CGAW). Additional numerical and
3 increases the sweep efficiency by double sweeping any laboratory studies will have to be undertaken before a
residual condensate left behind after the dry gas has complete understanding of the complex behaviour involved
passed through a particular area; and in this new recovery method can be understood fully. The
following conclusions are drawn from this study.
4 improves the mobility ratio by reducing the interfacial
tension with a reduction in the viscosity difference, 1 The readjusted model appears to work properly. Also,
helping the condensate to move faster and to be more the results of the simulation are consistent with the
accessible for recovery. predictions reported in the literature for gas cycling.
Without doubt, the success of the CGSW method is due to 2 The CSGW method recovered, in 11,231 days, 61.42 %
the continuous nature of the injection process. In the CGAW of original oil-in-place. That is, the CSGW method

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recovered 4.56 % more than the CGAW method (11,281
days) and 4.64 % more than the GC method (11,431
days). There is no advantage in using the CGAW over
the GC method.
3 It is demonstrated that the CSGW method improves oil
recovery. This is not only because water is a good
energy source and filler of void space, but also because
it helps to increase the mobility ratio, to maintain a
manageable GOR and to increase the sweep efficiency,
improving the recovery efficiency.
REFERENCES
1 Craft, B.C., and Hawkins, M.F., “Applied Petroleum
Reservoir Engineering,” (2nd ed./revised by Ronald E.
Terry., New Jersey: Prentice-Hall, Inc, 1990), Chapter 4.
2 Collins, D.A., Nghiem, L.X., Li, Y.K., and
Grabenstetter, J.E., “An Efficient Approach to Adaptive-
Implicit Compositional Simulation with an Equation of
State,” SPEJ (May 1992) 259-64.
3 Mattax, C.C., and Dalton, R.L., “Reservoir Simulation”,
(SPE Monograph Series, 1989), Chapter 11.
APPENDIX 1
Material Balance Error
This appendix includes the average material balance error
for the three analysed mechanisms in this study. The Material
Balance Equation used in GEM is:
(Current moles - initial moles - moles injected + moles produced)
---------------------------------------------------------------------
(Current moles – initial moles)

When computing the average material balance error, GEM


does a weighted average, with the weighting factor being the
normalised difference (current moles – initial moles).
Tabulated results are displayed in table 6 and illustrated in
figure 11. These results represent a typical average material
balance error profile. They are similar to other reported
material balance error profiles.

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TABLE 1: AVERAGE RESERVOIR PRESSURE VS TIME

Time, days 1825 3652 5478 9131 11 231 11 431


Ave Pr, Kpa Run 22 19,025 15,305 12,004 5619 1286
Ave Pr, Kpa Run 25 20,425 17,350 14,127 6761 1944
Ave Pr, Kpa Run 28 19,025 16,273 12,693 6195 1778

TABLE 2: GOR VS TIME

Time, days 1825 3652 5478 9131 11 231 11 431


GOR, m3/m3 Run 22 1915 3259 5248 8784 3705
3 3
GOR, m /m Run 25 1616 2715 4681 9492 5603
GOR, m3/m3 Run 28 1915 2944 5043 9272 5119

TABLE 3: QO VS TIME

Time, days 1825 3652 5478 9131 11 231 11 431


Qo, m3/d Run 22 52.2 30.68 19.05 11.38 26.98
Qo, m3/d Run 25 61.81 36.83 21.36 10.53 17.85
Qo, m3/d Run 28 52.2 33.96 19.83 10.78 19.53

TABLE 4: OOIP VS TIME

Time, days 1825 3652 5478 9131 11 231 11 431


OOIP, % Run 22 21.96 34.58 42.11 50.86 56.78
OOIP, % Run 25 23.89 39.23 47.97 57.09 61.42
OOIP, % Run 28 21.96 35.28 43.34 52.18 56.86

TABLE 5: SUMMARY TABLE

Run 22 1825 days 3652 days 5478 days 9131 days 11 431 days
Ave Pr, Kpa 19 025 15 305 12 004 5619 1286
GOR, m3/m3 1915 3259 5248 8784 3705
OOIP, % 21.96 34.58 42.11 50.86 56.78
Np, m3 127 060 200100 243 650 294 280 328 550
Qo, m3 52.2 30.68 19.05 11.38 26.98
Run 25 1825 days 3652 days 5478 days 9131 days 11 231 days
Ave Pr, Kpa 20 425 17 350 14 127 6761 1944
GOR, m3/m3 1616 2715 4681 9492 5603
OOIP, % 23.89 39.23 47.97 57.09 61.42
Np, m3 138 240 227 020 277 590 330 360 355 380
Qo, m3 61.81 36.83 21.36 10.53 17.85
Run 28 1825 days 3652 days 5478 days 9131 days 11 281 days
Ave Pr, Kpa 19 025 16 273 12 693 6195 1778
GOR, m3/m3 1915 2944 5043 9272 5119
OOIP, % 21.96 35.28 43.34 52.18 56.86
Np, m3 127 060 204 140 250 800 301 920 329 000
Qo, m3 52.2 33.96 19.83 10.78 19.53

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TABLE 6: AVERAGE MATERIAL BALANCE ERROR
Time (days) 365 1825 5478 9131 11231 11431
Ave. Mat. Bal (%) Run 22 0.0093432 0.013249 0.021382 0.023921 0.021601
Ave. Mat. Bal (%) Run 25 0.012324 0.0089657 0.011872 0.00843 0.0048589
Ave. Mat. Bal (%) Run 28 0.0093432 0.013249 0.046118 0.022156 0.016827

Run 22 Run 22
GOR Vs Time Reservoir Average Pressure Vs Time
Run 25 Run 25
25,000
10000 Run 28 Run 28

9000
20,000

Reservoir Ave Pressure, Kpa


8000
7000
GOR, m3/m3

6000 15,000
5000
4000 10,000
3000
2000
5,000
1000
0
1825 3652 5478 9131 11 231 11 431 0
1825 3652 5478 9131 11 231 11 431
Time, days
Time, days

FIGURE 1: RESERVOIR AVERAGE PRESSURE VS TIME FIGURE 2: GAS-OIL RATIO VS TIME

Run 22 Run 22
Daily-Oil-Produced Vs Time Original-Oil-In-Place Recovered Vs Time
Run 25 Run 25
70 70
Run 28
Run 28
60 60
Original-Oil-In-Place, (%)

50 50
Q o, m 3/d

40 40

30 30

20 20

10 10

0 0
1825 3652 5478 9131 11 231 11 431 1825 3652 5478 9131 11 231 11 431
Time, days Time, days

FIGURE 3: DAILY OIL RATE VS TIME FIGURE 4: ORIGINAL OIL IN PLACE VS TIME

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