METHOD STATEMENT PROJECT: APPLICATION OF HOT INSULATION OF PIPING & EQUIPMENTS FOR DIAMOND PROJECT AT AARTI INDUSTRIES LIMTED CLIENT:- AARTI INDUSTRIES LIMITED, DAHEJ UE CONTRACTOR:- LLOYD INSULATIONS (INDIA) LIMITED. Document Reference : LIIL/AIL AINS/MS/H/001/ =| cs Fy | gal Date: | "99, 79 .28/9 Name: | Kamlesh Yadav | H, kabie | Senevson) Vo Goh L | | | Prepared By LIL |"Reviewed By | Approved By | Approved By | Approved By | un | tie | eaenie” | Aepered® || woraNsuLaTion PROCEDURE FOR U PIPING & EQUIPEMNTS | AARTI INDUSTRIES LIMITED | | LLOYD INSULATIONS (1) LTD PROPOSED METHOD STATEMENT (APPLICATION PROCEDURE) FOR HOT INSULATION FOR PIPING & EQUIPMENT Scope of work: It covers the requirements for materials and execution of extemal thermal insulation of above ground surfaces of piping, equipments, etc. ‘The scope of work involves Providing insulation for new ‘construction, which includes supply of insulation materials, jacketing and fastening materials, We (Lloyds) will be responsible for Proper coordination for our work, coordination with the Engineer In charge (Aarti Industries Ltd) and the proper storage of the materials and equipment. The application of insulation shall be started after obtaining a release for insulation duly signed by construction management (Aarti Industries Ltd. Engineer in charge) Boxing up schedules and/or sequences for spading points should be made available ‘ous by Engineer in charge to ensure a safe and smooth start up This specification describes the materials to be used and application procedure for the insulation of equipments and piping, Following are the specifications referred for preparation of this method statement: 1) The insulation of equipment and vessels, as per Specification Document No: 017+ GN-PE-SPC-003, dated 09-Jan-2019 AL the construction site, a copy of the work procedure Specification shall be available for ready reference, Piping Equipments, storage Tanks. and Vessel requiring insulations and the temperature shall be normally specified, as applicable, on the following project documents, Piping and instrument diagram (P&ID) and line list. Piping General arrangement drawings and isometric. Instrument piping details and schedules, ‘Vessel, exchanger and storage tanks documents and insulation schedule, Equipments suppliers Drawing for Equipments items in package plan. Page Sof 5HOT INSULATION = @ PROCEDURE FOR G PIPING & EQUIPEMNTS AARTI INDUSTRIES LIMITED. LLOYD INSULATIONS (1) LTD 20 2a 22 23 3.0 31 MATERIAL TYPES ‘+ The types of insulation materials and it basic parameters are as per Specification Document No: 017-GN-PE-SPC-003, dated 09-Jan-2019 Hot Insulations Materials * Shall be preformed pipe section Density: 140 kg/im3 up to 8” diameter and above that LRB Mattresses Density: 120 kg/m3 shall be used. Cladding Materials * For Equipment, Tanks, Column, Vessels etc. with Aluminum plain sheet 22 SWG shall be used. * For Piping up to 300 NB Pipe 24 SWG and above 300 NB Pipe 22 SWG Plain Aluminum sheet. Ancillary Materials * For stitching of LRB mattresses GI Wire 20 sw shall be used and secured with SS band 12 X 0.5 mm thick. * For securing of pipe sections GI Wire 16 Sw shall be used, * For securing of cladding materials by SS 304 screw (8 X 13mm) and SS 304 band 12 mm and 19 mm wide as per requirement and thickness 0.5 mm shall be used. ‘+ For sealing of cladding metal sealant shall be used. © For SS Pipe/Equipment 0.1 mm thick Aluminum foils shall be used, Application of Insulation for Piping, + For pipes up to 8 inch preformed pipe sections are used shall be secured with GI wire 16 SWG and above 8 inch LRB mattresses shall be used and stitched with Gl wire 20 SWG and secured with $$ bands 12 X 0.5 mm thick. Pipe Section * End Joints of adjacent block shall be staggered one half of the length of the block, * Included angle between segments shall not be less than 30 deg. For both single and double layer insulation. * Further minimum are length segments should meet following staggering requirements. Page 5 of §HOT INSULATI PROCEDURE FOR U PIPING & EQUIPEMNTS | AARTL INDUSTRIES LIMITED LLOYD INSULATIONS (1) LTD Lu * When double Layer is applied both longitudinal and circumferential joints shall ‘be staggered. The are between longitudinal seam lines of the inside and the out side layers of insulations shall have an angle of over 15 deg. Or the longitudinal staggered by one layer thickness whichever is mote stringent, Circumferential seams of the inside and outside layer shall be at least 100 mm apart. 3.2 LRB Mattresses * Shall be applied over the surface with joints tightly butted and lazed tighter with GT lacing wire. * Each layer of insulation shall be secured firmly in place with binding wire. For each section, binding wire shall be drawn above the insulation with ends tightly twisted together. 33. Insulation of Elbows and Bends Tee. ete, (All Insulation Materials), * For bends, elbows, tee, ete preformed section shall be cut in segments, Segments and pipe section shall be close fitted to each other and pipe walls * Pipe section and segments shall be fastened with SS wire, at least two wires per section and one per segments, Ends of wires pushed in the insulation materials to Prevent the damage of sheeting. * Loose wool may be used for lining of valve and flanges, 3.4 Application of piping cladding * Straight pipe shall have Aluminum plain metal jacketing cut and machine rolled, wrapped, with $0 mm minimum overlaps on both longitudinal and circumferential overlaps all laps shall be arranged to shed water. * A single bid shall be made on all over laps to ensure tight metal-to-metal watertight arrangements. © Self-tapping screws at every 150 mm shall be provided at all longitudinal overlaps for both horizontal and vertical piping, * To prevent damage to insulation at flanges equipments nozzles, valve a distance Gf bol length plus 20 mm shall be maintained between insulation and the langes, thus allowing free removal of flange bolts and nuts. 4.0, Insulation for Personnel protection * For protection from heat bums Personal protection has to be provided for pipes and equipments having temperatures more than 60 degree temperatures are. accessible from 2 meters from ground level/ Floor area or Platform. ‘The said equipment o Page Sof SHOT INSULATION PROCEDURE FOR Q | PIPING & EQUIPEMNTS | AARTI INDUSTRIES LIMITED LLOYD INSULATIONS ()LTD Piping shall be shielded with Aluminum perforated sheet of the thickness specified for personal protection, 5.0 Equipments 5.1 Preparation * {RE caulpment surface shall be fre from moisture and shall be thoroughly dry before commencement of insulation application, * Only insulation and accessory materials that have been properly stored, kept dry and free from contamination shall be used, * Surface to be insulated shall be free from grease, loose scale, dirt and other foreign matter. The required degree of preparation of the surfaces shall be 2 combination of Cotton rags, dusting as found necessary and agreed before hend with the Engineer in-Charge. 52 Insulation application for Equipments * Equipment insulation work shall not be commenced until necessary testing have been completed and released for insulation by the Engineer in-charge * Por SS Equipments before applying lagging, required thickness of Aluminum foil O.1 mm thick "shall be wrapped to prevent the equipment from coming in 10 direct contact with lagging materials * Fauipment insulation work shall not be commenced until necessary testing have been completed and released for insulation by the Engineer in-charge. * Specified thickness of LRB Mattresses shall be fixed with joints properly butted and laced together with GI Wire. * Insulation applied in to two or more layers shall have staggered joints. Final layer oF insulation shall be further secured by providing SS 304 band (12 mm X ).¢ mm thick) duly tighten, Page 5 of §[ HOT INSULATION PROCEDURE FOR U PIPING & EQUIPEMNTS AARTI INDUSTRIES LIMITED LLOYD INSULATIONS (1) LTD L 5.3 Application of cladding for Horizontal and Vertical Equipments, * Aluminum plain sheet shall be provided with minimum over lap in the vertical Joints will be 50 mm. For Horizontal overlap will be minimum SO mm, which shall be secured by using self tapping screw at 150 mm c/c interval, * Cladding to cladding fastening, at both horizontal and vertical overlaps shall be alternately by “Pop” rivet or SS screws, 7 ‘+ Cladding joints shall be sealed with metal sealant, * Finally cladding sheet shall be secured with SS 304 band (12 or 19 mm X 0.5 mm thick) as applicable, Mode of Measurement: As per IS 14164 : 1994 Page 5 of §