Perkins-Engine-Part-List NK75035 PDF

NK75036 NK75036
1104D-44 2008/10/10
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 142

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Level 1 - Service 11 High Pressure Fuel Pipes 39

AAAAAANK AFH04761
Level 2 - Repair 13 Atomisers 41

AAAAAANK AFH04761
Level 3 - Overhaul 15 Throttle & Stop Controls 43

AAAAAANK AFH04761
Short Engine 17 Pick-Up Sensor 45

ACE40011 AFH04761
Cylinder Block & Liners 21 Sensors 47

ACHN0125 AFH04761
Rear End Oil Seal 23 Fuel Leak-Off Pipe 49

ACHN0125 AFH04761
Crankshaft, Main & Big End Bearings 25 Flywheel Housing 51

ACHN0125 CDH01103
Pistons & Rings 27 Flywheel & Starter Ring 53

ACHN0125 DDH02078
Connecting Rods 29 Starter Motor 55

ACHN0125 EDH00919
Cylinder Head Assembly 31 Fan Drive 57

ACHN0125 FBH01132
Rocker Shaft Assembly 33 Sump 59

ACHN0125 GBH02964
Timing Gear & Camshaft 35 Dipstick & Filler Tube 61

ACHN0125 GBH02964
Fuel Injection Pump 37 Oil Strainer 63

AFH04761 GBH02964
Page 5
Engine Breakdown
Cylinder Head Cover 65 Alternator 91

HBH03354 NDH02880
Cylinder Head Cover 67 Pulleys 93

HBH03354 NDH02880
Breather 69 Alternator Bracket & Fixings 95

HBH03354 NDH02880
Blanking Plates 71 Timing Case 97

HDH00044 QCH00060
Oil Cooler 73 Timing Case 99

JBH02643 QCH00060
Oil Filter 75 Timing Cover 101

JBH02643 QCH00060
Blanking Plates 77 Blanking Plugs 103

JBH02643 QDH01434
Oil Filter 79 Lubricating Oil Pump & Delivery 105

JDH00044 Housing
RBH00051
Front End Drive Input 81

KBH00726 Induction Manifold 107
TBH01196
Water Pump 83
LBH02290 Induction Manifold 109
TBH01196
Pipes 85
LBH02290 Induction Manifold 111
TBH01196
Water Outlet Housing 87

LDH00717 Exhaust Manifold 113
UBH00527
Fan 89
MDH01417
Page 6
Engine Breakdown
Lift Pump 115 Engine Mounts 127

VBH02481 ZCH01263
Filter to Injection Pump Pipe 117 Engine Mounts 129

VBH02481 ZCH01263
Injection Pump to Filter Pipe 119 Lubricating Oil Pressure Switch/Gauge 131
VBH02481 ZJH00575
Heater Plugs 121 Lubricating Oil Pressure Switch/Gauge 133

WDH00381 ZJH00575
Engine Lifting Eyes 123 Temperature Gauge & Sender 135

XBH00474 ZLH00371
Throttle & Stop Controls 125 Fuel Pre-Lift Pump 137

ZAH00723 ZVH01069
Water Trap 139

ZVH01069
Miscellaneous & Auxiliaries 141

ZZH01065
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Level 1 - Service Plate A
AAAAAANK
Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are based on agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkins engines.
Listes recommandées pour le stock et la maintenance
Perkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont
basées sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die
Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werkstätten der Stufe 1 können grundlegende und einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchführen.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller
acordada y se dividen en tres niveles diferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores
Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;
ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli
Livello 1 - Assistenza
Il livello 1 prevede che l’officina sia in grado di operare in maniera basilare sui motori
Perkins.
Page 10
Level 1 - Service Plate A
AAAAAANK
Item Part No. References Qty. Description Notes
1 1 LEVEL 1 - SERVICE
Page 11
Level 2 - Repair Plate A
AAAAAANK

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels:
Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkins engines.
Perkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 2 - Maintenance & reparation
L'atelier de niveau 2 est capable d’executer toutes les opérations d'entretien, la reparation des
composants externes (demarreur, alternateur,etc) et le diagnostic pour les problèmes touchant à
l'electronique
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler
verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten
Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 2 - Reparatur
Werkstätten der Stufe 2 können Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren
durchführen.
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en
tres niveles diferentes:
Nivel 2 - Reparación
El taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspección
en los motores Perkins.
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per
soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in
considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :
Livello 2 - Riparazione
Nel livello 2 l’officina è in grado di svolgere la manutenzione e di fare controlli di
assistenza sui motori Perkins.
Page 12
Level 2 - Repair Plate A
AAAAAANK
1 1 LEVEL 2 - REPAIR
Page 13
Level 3 - Overhaul Plate A
AAAAAANK

Perkins provides Recommended stocking and service lists, for Distributor use when recommending parts
stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability
and are at three distinct levels:
Level 3 - Overhaul.
The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and
fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application
related faults.
Perkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses
conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers
avec trois niveaux distincts :
Niveau 3 - Maintenance, reparation & refection
L' atelier de niveau 3 est capable de couvrir toutes les opérations d'entretien des moteurs Perkins. Il peut
aussi réparer et entièrement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic
pour les problèmes touchant à l'electronique et aux applications.
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden
können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese
Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt
werden:
Stufe 3 - Überholung
Werkstätten der Stufe 3 können umfassende Servicearbeiten an Perkins-Motoren durchführen. Sie können
Motoren reparieren und komplett überholen und außerdem Motorprüfungen durchführen. Sie können
umfassende elektronische Diagnoseprüfungen durchführen und anwendungsspezifische Störungen
untersuchen.
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al
recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas
listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:
Nivel 3 - Reparación general
El taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede
reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los
niveles de diagnóstico electrónico y las fallas relacionadas con la aplicación.
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le
richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa
concordata con l’officina e sono distinti in tre livelli :
Livello 3 - Revisione
Nel livello 3 l’officina è in grado di svolgere lavori di assistenza completi sui motori Perkins. E’ in grado di
riparare e svolgere una revisione completa del motore, incluso le prove. Può anche effettuare diagnosi sull’
elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.
Page 14
Level 3 - Overhaul Plate A
AAAAAANK
1 1 LEVEL 3 - OVERHAUL
Page 15
Short Engine Plate A
ACE40011
Page 16
ACE40011
1 NK40011 1 SHORT ENGINE - ASSEMBLY

2 ZZ50322 1 CYLINDER BLOCK ASSEMBLY
3 F ZZ50322 1 CYLINDER BLOCK
4 F ZZ50322 1 BEARING CAP
8 33142111 10 THIMBLE
9 32166329 10 SCREW
10 3112D071 1 CAMSHAFT BUSH
11 3241A011 2 PLUG
12 3241A012 1 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 32141316 2 PLUG
16 3212P008 1 PLUG
17 3244A009 2 DOWEL
18 2314C049 1 SCREW
19 2415D053 1 WASHER
20 0650594 1 PLUG
21 2113A003 4 PISTON COOLING JET
22 2314F001 4 SCREW
23 3623A009 1 BLANKING PLATE
24 3688A039 1 GASKET - OIL FILTER HEAD
25 2314H033 4 SCREW
26 2485A108 1 PLUG
27 3212V006 1 PLUG
28 2418F704 1 SEAL - REOS HOUSING
29 3211C002 10 METRIC BOLT
30 3627P041 1 BRIDGE PIECE
31 2311D039 2 SCREW
32 ZZ90222 H 1 CRANKSHAFT KIT
33 F ZZ90222 1 CRANKSHAFT
34 U5MB0018 P 1 MAIN BEARING KIT
35 U5ME0026 P 1 BIG END BEARING KIT
36 31137551 P 2 THRUST WASHER
38 0500012 1 WOODRUFF KEY
39 U5PR0063 4 PISTON AND RING KIT
40 F U5PR0063 1 PISTON
41 F U5PR0063 1 GUDGEON PIN
42 UPRK0003 1 PISTON RING KIT
43 2721332 2 CIRCLIP
44 P 4 CONROD KIT
45 F SERVICE OPTION 1 CON ROD
46 F SERVICE OPTION 1 CAP
47 3112A005 1 SMALL END BUSH
48 3212V003 2 CON ROD BOLT (A)
Page 17
ACE40011
Page 18
ACE40011
Service Options
32 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
34 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
34 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
34 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
35 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
35 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
35 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
36 31137312 J (+)0.007" 2 THRUST WASHER
37 31137322 J (+)0.007" 2 THRUST WASHER
42 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (B)
42 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE (C)
44 4115C311 4 CON ROD ASSEMBLY GRADE F
44 4115C312 4 CON ROD ASSEMBLY GRADE G
44 4115C313 4 CON ROD ASSEMBLY GRADE H
44 4115C314 4 CON ROD ASSEMBLY GRADE J
44 4115C315 4 CON ROD ASSEMBLY GRADE K
44 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED

(B) USED ONLY WITH 4115P022 OR 4115P012
(C) USED ONLY WITH 4115P013 OR 4115P023
Page 19
Cylinder Block & Liners Plate A
ACHN0125
25
12
13
26
14
2
10 11
16
15
24
22
23
20
9 21
19
18
17
4
8
3
Page 20
Cylinder Block & Liners Plate A
ACHN0125
1 ZZ50322 R a. 1 CYLINDER BLOCK ASSEMBLY

2 F ZZ50322 1 CYLINDER BLOCK
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 2 DOWEL
17 2314C049 1 SCREW
18 2415D053 1 WASHER
19 0650594 1 PLUG
20 2113A003 4 PISTON COOLING JET
21 2314F001 4 SCREW
24 2314H033 4 SCREW
25 2485A108 1 PLUG (A)
26 3212V006 1 PLUG
History
a.
1 ZZ50322 1 CYLINDER BLOCK ASSEMBLY
33142111 10 THIMBLE
32166329 10 SCREW
3112D071 1 CAMSHAFT BUSH
3241A011 2 PLUG
3241A012 1 PLUG
0650588 1 PLUG
0650710 1 PLUG
32141316 2 PLUG
3212P008 1 PLUG
3244A009 2 DOWEL
Footnotes
(A) LOCATES IN CYLINDER BLOCK TURBOCHARGER DRAIN POSITION TAPPINGS
Page 21
Rear End Oil Seal Plate A
ACHN0125
Page 22
Rear End Oil Seal Plate A
ACHN0125
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 6 METRIC BOLT
Page 23
Crankshaft, Main & Big End Bearings Plate A
ACHN0125
8 6
Page 24
Crankshaft, Main & Big End Bearings Plate A
ACHN0125
1 ZZ90222 H 1 CRANKSHAFT KIT

2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
4 U5ME0026 P 1 BIG END BEARING KIT
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Page 25
Pistons & Rings Plate A
ACHN0125
Page 26
Pistons & Rings Plate A
ACHN0125
1 U5PR0063 4 PISTON AND RING KIT

2 F U5PR0063 1 PISTON
3 F U5PR0063 1 GUDGEON PIN
4 UPRK0003 1 PISTON RING KIT
5 2721332 2 CIRCLIP
Service Options
4 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (A)
4 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE (B)
Footnotes
(A) USED ONLY WITH 4115P022 OR 4115P012

(B) USED ONLY WITH 4115P013 OR 4115P023
Page 27
Connecting Rods Plate A
ACHN0125
Page 28
Connecting Rods Plate A
ACHN0125
1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 29
Cylinder Head Assembly Plate A
ACHN0125
23 24
1
18
13 17
12 15 8
2
10 16
11
4
21
19
20
5
14
9
22
Page 30
Cylinder Head Assembly Plate A
ACHN0125
1 ZZ80281 1 CYLINDER HEAD ASSEMBLY

2 F ZZ80281 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A221 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H101 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
11 3174A031 4 VALVE SPRING
12 3342A021 4 CAP
13 2714A002 8 VALVE COLLET
14 3142A171 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM (B)
16 3174A031 4 VALVE SPRING
17 3342A021 4 CAP
18 2714A002 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - SENSOR
21 2431154 2 PLUG
22 3681E051 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT
Footnotes
(A) GREEN
(B) BROWN
Page 31
Rocker Shaft Assembly Plate A
ACHN0125
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
Page 32
Rocker Shaft Assembly Plate A
ACHN0125
1 4115R613 1 ROCKER SHAFT ASSEMBLY

2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R319 4 ROCKER LEVER
6 F 4115R319 1 ROCKER LEVER
7 F 4115R319 1 PAD
8 3331A006 1 NUT
9 3211C004 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R318 4 ROCKER LEVER
12 F 4115R318 1 ROCKER LEVER
13 F 4115R318 1 PAD
14 3331A006 1 NUT
15 3211C004 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW
Page 33
Timing Gear & Camshaft Plate A
ACHN0125
2
3
1
Page 34
Timing Gear & Camshaft Plate A
ACHN0125
1 4112K031 1 CAMSHAFT
2 F 4112K031 1 CAMSHAFT
4 3142U061 8 TAPPET
5 3142V011 8 PUSHROD
Page 35
Fuel Injection Pump Plate A
AFH04761
1
2
11
3
10
6
5
13
12
8
7
Page 36
Fuel Injection Pump Plate A
AFH04761
1 2644C319/22 1 FUEL INJECTION PUMP

2 F 2644C319/22 1 FUEL INJECTION PUMP
3 26420318 1 SEAL - O RING
4 26420469 1 SOLENOID (A)
5 2318A108 1 NUT
6 K134AF01 1 WASHER
7 3117L261 1 FUEL INJECTION PUMP GEAR
8 2314H004 3 SCREW
9 2411D008 6 WASHER
10 3641A007 1 BRACKET
11 2314H003 1 SCREW
12 2318A603 1 NUT
13 2314J002 1 SCREW
Footnotes
(A) 12V SOLENOID
Page 37
High Pressure Fuel Pipes Plate A
AFH04761
6
5
Page 38
High Pressure Fuel Pipes Plate A
AFH04761
1 3525A101 1 PIPE - FUEL INJ NO 1 CYL

5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP
Page 39
Atomisers Plate A
AFH04761
7
2
6
4
1
3
Page 40
Atomisers Plate A
AFH04761
1 2645K027 1 INJECTOR
2 F 2645K027 1 INJECTOR NOZZLE HOLDER
3 F 2645K027 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW
Page 41
Throttle & Stop Controls Plate A
AFH04761
Page 42
AFH04761
1 3653A017 1 BRACKET
2 2314H002 1 SCREW
3 2481D456 1 CLIP
Page 43
Pick-Up Sensor Plate A
AFH04761
Page 44
Pick-Up Sensor Plate A
AFH04761
1 2848A123 R a. 1 WATER TEMPERATURE SWITCH

2 3161C017 1 CABLE
History
a.
1 2848A127 1 WATER TEMPERATURE SENSOR
Page 45
Sensors Plate A
AFH04761
Page 46
Sensors Plate A
AFH04761
1 2485A109 1 PLUG
Page 47
Fuel Leak-Off Pipe Plate A
AFH04761
Page 48
Fuel Leak-Off Pipe Plate A
AFH04761
1 2646F501 3 HOSE
2 2646E501 1 CAP
Page 49
Flywheel Housing Plate A
CDH01103
8
7
10
11
Page 50
Flywheel Housing Plate A
CDH01103
1 3713K027 1 FLYWHEEL HOUSING

2 0240356 1 PLATE
3 2314F002 2 SCREW
4 3245A011 2 DOWEL
5 2487Y005 1 PLUG
6 2487A452 1 PLUG
7 2487A451 1 PLUG
8 2314J603 2 SCREW
9 2314J204 6 SCREW
10 2314J001 3 SCREW
11 36843154 1 SEAL
Page 51
Flywheel & Starter Ring Plate A
DDH02078
4
5
3 1
Page 52
Flywheel & Starter Ring Plate A
DDH02078
1 41117313 1 FLYWHEEL ASSEMBLY

2 F 41117313 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
Page 53
Starter Motor Plate A
EDH00919
Page 54
Starter Motor Plate A
EDH00919
1 2873K406 1 STARTER MOTOR (A)

2 2313C078 3 STUD
3 2318A604 3 NUT
Footnotes
(A) BREAKDOWN HAS YET TO BE ADVISED
Page 55
Fan Drive Plate A
FBH01132
Page 56
Fan Drive Plate A
FBH01132
1 4113K006 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B166 1 BELT
Page 57
Sump Plate A
GBH02964
11
12
6
5
4
2 3
1
10
Page 58
Sump Plate A
GBH02964
1 4145H131 1 SUMP
2 F 4145H131 1 SUMP
3 2137435 2 INSERT
4 32186405 2 PLUG
5 2415715 2 SEAL - O RING
6 3681K037 1 GASKET - SUMP
7 2431A016 1 PLUG
8 2314K166 4 SCREW
9 2314H003 14 SCREW
10 2314H033 2 SCREW
11 3627P041 1 BRIDGE PIECE
12 2311D039 2 SCREW
Page 59
Dipstick & Filler Tube Plate A
GBH02964
2
1
Page 60
Dipstick & Filler Tube Plate A
GBH02964
1 4126A096 1 DIPSTICK TUBE

2 F 4126A096 1 DIPSTICK TUBE
3 0180170 1 CLIP
4 F 4126A096 1 NUT
5 33812116 1 OLIVE
7 2314F002 1 SCREW
8 3178C195 1 DIPSTICK
Page 61
Oil Strainer Plate A
GBH02964
Page 62
Oil Strainer Plate A
GBH02964
1 3575A061 1 SUCTION PIPE

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 63
Cylinder Head Cover Plate A
HBH03354
10
8
12
11
7
13 2
Page 64
Cylinder Head Cover Plate A
HBH03354
1 4142X323 1 CYL HEAD COVER ASSY

2 F 4142X323 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD COVER
4 F 4142X323 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP
11 4142X099 1 OIL FILLER CAP
12 F 4142X099 1 OIL FILLER CAP
13 2415A131 1 SEAL - O RING
Page 65
Cylinder Head Cover Plate B
HBH03354
Page 66
Cylinder Head Cover Plate B
HBH03354
1 3788N003 1 COVER
2 2314F003 3 SCREW
Page 67
Breather Plate A
HBH03354
3 2
Page 68
Breather Plate A
HBH03354
1 4134K021 1 PIPE - BREATHER

2 F 4134K021 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
Page 69
Blanking Plates Plate A
HDH00044
Page 70
HDH00044
1 2485A124 1 PLUG
2 2485A118 1 PLUG
Page 71
Oil Cooler Plate A
JBH02643
3
2
Page 72
Oil Cooler Plate A
JBH02643
1 4134W024 1 COOLER
2 F 4134W024 1 HOUSING
3 3685A033 1 GASKET - OIL COOLER
4 2314H011 3 SCREW
5 2314H004 8 SCREW
6 2311D060 2 SCREW
Page 73
Oil Filter Plate A
JBH02643
Page 74
Oil Filter Plate A
JBH02643
1 3773A071 1 OIL FILTER HEAD

3 3773A081 1 ADAPTOR
5 2314H038 4 SCREW
Page 75
JBH02643
Page 76
JBH02643

3 2314H033 4 SCREW
Page 77
Oil Filter Plate A
JDH00044
Page 78
Oil Filter Plate A
JDH00044
1 2654407 1 OIL FILTER
Page 79
Front End Drive Input Plate A
KBH00726
2
1
3
Page 80
Front End Drive Input Plate A
KBH00726
1 3115T051 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT
Page 81
Water Pump Plate A
LBH02290
Page 82
Water Pump Plate A
LBH02290
1 U5MW0201 1 WATER PUMP KIT

2 F U5MW0201 1 WATER PUMP
3 F U5MW0201 1 COVER
4 24880234 1 GASKET - WATER PUMP
5 3682A011 1 GASKET - WATER PUMP
6 2314H005 2 SCREW
7 2314K164 2 SCREW
8 2314H012 5 SCREW
Page 83
Pipes Plate A
LBH02290
Page 84
Pipes Plate A
LBH02290
1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 85
Water Outlet Housing Plate A
LDH00717
7
8
1
5
6
Page 86
Water Outlet Housing Plate A
LDH00717
1 4133L509 1 THERMOSTAT ASSEMBLY

2 F 4133L509 1 THERMOSTAT HOUSING
3 F 4133L509 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 29990015 1 PLUG
6 29990016 1 SEAL - O RING
7 2314H012 1 SCREW
8 2314H004 1 SCREW
Page 87
Fan Plate A
MDH01417
2 1
Page 88
Fan Plate A
MDH01417
1 3748W242 1 EXTENSION
2 2485C546 1 FAN
3 2313H236 4 STUD
4 2318D208 4 NUT
Page 89
Alternator Plate A
NDH02880
Page 90
Alternator Plate A
NDH02880
1 2871A701 1 ALTERNATOR
Page 91
Pulleys Plate A
NDH02880
Page 92
Pulleys Plate A
NDH02880
1 3115A049 1 2 GROOVE ALTERNATOR PUL-
Page 93
Alternator Bracket & Fixings Plate A
NDH02880
9
10
Page 94
Alternator Bracket & Fixings Plate A
NDH02880
1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H022 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 1 SCREW
7 0920497 1 WASHER
8 2314J012 1 SCREW
9 2318A604 1 NUT
10 0920465 1 SPACER
Page 95
Timing Case Plate A
QCH00060
3
6
Page 96
Timing Case Plate A
QCH00060
1 3716C561 1 TIMING CASE

2 3681P053 1 GASKET - TIMING CASE
3 2418F437 1 SEAL - FRONT END OIL
4 2314H003 6 SCREW
5 2314H006 2 SCREW
6 2314H034 4 SCREW
Page 97
Timing Case Plate B
QCH00060
10
11
7
8
2
5
3 1
Page 98
Timing Case Plate B
QCH00060
1 4111A034 1 IDLER GEAR

2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 R a. 1 HUB
5 3241A025 1 PLATE
6 2314J011 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 3321A003 1 WASHER
9 2116053 1 DOWEL
10 3112X011 1 THRUST WASHER
11 2314J606 1 SCREW
History
a.
4 3272A041 1 HUB
Page 99
Timing Cover Plate A
QCH00060
3
1
Page 100
Timing Cover Plate A
QCH00060
1 4142A503 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW
Page 101
Blanking Plugs Plate A
QDH01434
2
1
Page 102
Blanking Plugs Plate A
QDH01434
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 103
Lubricating Oil Pump & Delivery Housing Plate A
RBH00051
Page 104
Lubricating Oil Pump & Delivery Housing Plate A
RBH00051
1 4132F073 1 OIL PUMP

2 2314J008 4 SCREW
Page 105
Induction Manifold Plate A
TBH01196
Page 106
Induction Manifold Plate A
TBH01196
1 4148K007 1 CONNECTION
2 F 4148K007 1 CONNECTION
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H034 4 SCREW
Page 107
Induction Manifold Plate B
TBH01196
Page 108
Induction Manifold Plate B
TBH01196
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H002 4 SCREW
Page 109
Induction Manifold Plate C
TBH01196
Page 110
Induction Manifold Plate C
TBH01196
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H032 4 SCREW
Page 111
Exhaust Manifold Plate A
UBH00527
Page 112
Exhaust Manifold Plate A
UBH00527
1 3778E232 1 EXHAUST MANIFOLD

2 3218J013 8 SCREW
3 3681V512 1 GASKET - EXHAUST MANIFOLD
Page 113
Lift Pump Plate A
VBH02481
1
8 13
11
12
2
9
10
Page 114
Lift Pump Plate A
VBH02481
1 4132A018 1 LIFT PUMP

2 F 4132A018 1 LIFT PUMP
3 26560201 1 FUEL FILTER
4 F 26560201 1 FUEL FILTER ELEMENT
5 F 26560201 1 O RING
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK1239 1 MOUNTING
9 F U5MK1239 6 MOUNTING
10 F U5MK1239 3 SPACER
11 2316T135 3 SCREW
12 2131A507 3 WASHER
13 3763A046 1 CONNECTION
Page 115
Filter to Injection Pump Pipe Plate A
VBH02481
Page 116
Filter to Injection Pump Pipe Plate A
VBH02481
1 2646F001 1 PIPE - FILTER TO INJ PUMP
Page 117
Injection Pump to Filter Pipe Plate A
VBH02481
1
4
5
Page 118
Injection Pump to Filter Pipe Plate A
VBH02481
1 2646F009 1 PIPE - INJ PUMP TO FILTER

2 3763A045 1 CONNECTION
3 2481D456 1 CLIP
5 2481D559 1 PIPE CLIP
6 2487A401 1 PLUG
Page 119
Heater Plugs Plate A
WDH00381
Page 120
Heater Plugs Plate A
WDH00381
1 3161C054 1 BAR
2 2666A017 4 GLOWPLUG
Page 121
Engine Lifting Eyes Plate A
XBH00474
1
2
4
3
Page 122
Engine Lifting Eyes Plate A
XBH00474
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 123
ZAH00723
Page 124
ZAH00723
1 4172H021 1 RESISTOR
2 2861A009 1 RESISTOR (A)
3 2861A009 1 RESISTOR (B)
Footnotes
(A) COLD START ADVANCE

(B) FUEL PUMP STOP SOLENOID
Page 125
Engine Mounts Plate A
ZCH01263
4
3
1
2
Page 126
Engine Mounts Plate A
ZCH01263
1 2313M101 4 STUD
2 2318F605 4 NUT
3 2313M101 4 STUD
4 2318F605 4 NUT
Page 127
Engine Mounts Plate B
ZCH01263
Page 128
Engine Mounts Plate B
ZCH01263
1 2487207 6 PLUG
Page 129
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00575
Page 130
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00575
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
3 3278A007 1 PLUG
4 2415H009 1 SEAL - O RING
Page 131
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00575
Page 132
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00575
1 0650594 1 PLUG
Page 133
Temperature Gauge & Sender Plate A
ZLH00371
1
2
Page 134
Temperature Gauge & Sender Plate A
ZLH00371
1 3278A006 1 PLUG
2 2415H003 1 SEAL - SENSOR
Page 135
Fuel Pre-Lift Pump Plate A
ZVH01069
3
4
6 8
2
1
Page 136
Fuel Pre-Lift Pump Plate A
ZVH01069
1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE
Page 137
Water Trap Plate A
ZVH01069
12
10
11
Page 138
Water Trap Plate A
ZVH01069
1 2656F823 1 PRE-FUEL FILTER ASSY

2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER
Page 139
Miscellaneous & Auxiliaries Plate A
ZZH01065
Page 140
Miscellaneous & Auxiliaries Plate A
ZZH01065
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 141
Parts Index
Page 142
Parts Index
Description Part No. Page Description Part No. Page
2 GROOVE 3115A049 93 3788A002 65

ALTERNATOR
PULLEY 3788A003 65
ADAPTOR 3773A081 75 CIRCLIP 2721332 17, 27
ALTERNATOR 2871A701 91 2722A022 33
ALTERNATOR 3824A071 95 CLIP 0180170 61

BRACKET
2481D456 43, 119
BAR 3161C054 121
2481Y011 39
BELT 2614B166 57
2481Y012 39
BIG END BEARING U5ME0026 17, 25
2646E019 39
KIT
CON ROD 4115C311 19, 29
BIG END BRG KIT - U5ME0026A 19, 25
ASSEMBLY
U/S
4115C312 19, 29
U5ME0026B 19, 25
4115C313 19, 29
U5ME0026C 19, 25
4115C314 19, 29
BLANKING PLATE 3623A009 17, 21, 77
4115C315 19, 29
BLOCK 3241N001 81
4115C316 19, 29
BOLT 32186137 81
CON ROD BOLT 3212V003 17, 29
BOWL 2656F837 115
CONNECTION 3763A045 119
BRACKET 3641A007 37
3763A046 115
3653A017 43
4133L048 85
3661A091 119
4148K007 107
3861A067 61
COOLER 4134W024 73
BRIDGE PIECE 3627P041 17, 59
COVER 3788N003 67
CABLE 3161C017 45
COVER PLATE 3615A009 65
CAMSHAFT 4112K031 35
CRANKSHAFT 3117C221 25
CAMSHAFT BUSH 3112D071 17, 21, 21
GEAR
CAMSHAFT GEAR 3117N001 99
CRANKSHAFT KIT ZZ90222 17, 25
CAP 2646E501 49
CRANKSHAFT KIT - ZZ90222P 19, 25
3342A021 31, 31 EXCHANGE
Page 143
Parts Index
CRANKSHAFT 3115T051 81 FUEL FILTER 26560201 115

PULLEY
FUEL FILTER BOWL 26560181 139
CYL HEAD COVER 4142X323 65
ASSY FUEL INJECTION 2644C319/22 37
PUMP
CYLINDER BLOCK ZZ50322 17, 21, 21
ASSEMBLY FUEL INJECTION 3117L261 37
PUMP GEAR
CYLINDER HEAD ZZ80281 31
ASSEMBLY GASKET 36832137 63
CYLINDER HEAD 3218A011 31 3684N503 109, 111

BOLT
GASKET - CYL. 3681A055 65
3218A012 31 HEAD COVER
DIAPHRAGM 3789A001 65 GASKET - 3681E051 31

CYLINDER HEAD
DIPSTICK 3178C195 61
GASKET - 3681V512 113
DIPSTICK TUBE 4126A096 61 EXHAUST
MANIFOLD
DOWEL 2116053 99
GASKET - IND 3682A013 107
3244A009 17, 21, 21 MANIFOLD
3245A011 51 GASKET - OIL 3685A033 73
COOLER
DRAIN PLUG 2656F836 115
GASKET - OIL 3688A039 17, 21,
EXHAUST 3778E232 113
FILTER HEAD 75, 77
MANIFOLD
3688A041 75
EXHAUST VALVE 3142A171 31
GASKET - SUMP 3681K037 59
EXTENSION 3748W242 89
GASKET - TIMING 3681P053 97
FAN 2485C546 89
CASE
FAN DRIVE 4113K006 57
GASKET - TIMING 3681P046 101
HOUSING
CASE COVER
FAN DRIVE 3115C111 57
GASKET - WATER 24880234 83
PULLEY
PUMP
FLYWHEEL 41117313 53
3682A011 83
ASSEMBLY
GLOWPLUG 2666A017 121
FLYWHEEL 3713K027 51
HOUSING HOSE 2646F501 49
FRONT COVER KIT 4142A503 101 HUB 3272A041 99
Page 144
Parts Index
3311A054 99 OIL PUMP 4132F073 105
IDLER GEAR 4111A034 99 OLIVE 0566004 137, 137
INJECTOR 2645K027 41 33812116 61
INJECTOR CLAMP 3751A241 41 PIPE - BREATHER 4134K021 69
INJECTOR WASHER L311FF02 41 PIPE - FILTER TO 2646F001 117

INJ PUMP
INSERT 2137435 59
PIPE - FUEL INJ NO 3525A101 39
INTAKE VALVE 3142H101 31 1 CYL
LEVER 36155429 95 PIPE - FUEL INJ NO 3525A102 39
2 CYL
LIFT PUMP 4132A018 115
LIFTING BRACKET 3617A015 123
3 CYL
3624A016 123
MAIN BEARING KIT U5MB0018 17, 25 4 CYL
MAIN BEARING KIT U5MB0018A 19, 25 PIPE - INJ PUMP TO 2646F009 119
- U/S FILTER
U5MB0018B 19, 25 PIPE CLIP 2481D559 119
U5MB0018C 19, 25 PISTON AND RING U5PR0063 17, 27

KIT
METRIC BOLT 3211C002 17, 23
PISTON COOLING 2113A003 17, 21
MOUNTING U5MK1239 115 JET
NUT 2318A108 37 PISTON RING KIT UPRK0003 17, 27
2318A603 37 PISTON RING KIT - UPRK0003B 19, 27

OVERSIZE
2318A604 55, 95
UPRK0003D 19, 27
2318D208 89, 95
PLATE 0240356 51
2318F605 127, 127
3241A025 99
3331A006 33, 33
3611M009 109, 111
33532129 137, 137
PLUG 0650204 137, 137
OIL FILLER CAP 4142X099 65
0650588 17, 21,
OIL FILTER 2654407 79 21, 31
OIL FILTER HEAD 3773A071 75
Page 145
Parts Index
0650594 17, 21, PRE-FUEL FILTER 2656F823 139

133 ASSY
0650710 17, 21, 21 PRE-FUEL FILTER 26550005 139

KIT
2431154 31, 141,
141, 141 PUSHROD 3142V011 35
2431A016 59 RESISTOR 2861A009 125, 125
2485A104 33 4172H021 125
2485A108 17, 21 ROCKER LEVER 4115R318 33
2485A109 47 4115R319 33
2485A118 71 ROCKER SHAFT 4115R613 33

ASSEMBLY
2485A124 71
ROCKER SHAFT 4115R703 33
2487207 129 ASSY - MINOR
2487A401 119 ROCKER SHAFT 3174A015 33
SPRING
2487A451 51
SCREW 0096803 53
2487A452 51
2151A001 65
2487Y005 51
2311D039 17, 59
26560614 139
2311D060 73
29990015 87
2314C049 17, 21,
3212P008 17, 21, 21
103
3212V006 17, 21
2314F001 17, 21
32141316 17, 21, 21
2314F002 51, 61
32186405 59
2314F003 67
32416117 31
2314F005 69
3241A011 17, 21, 21
2314H002 43, 101,
3241A012 17, 21, 21 109
3278A004 131 2314H003 37, 59,

85, 97
3278A006 31, 135
2314H004 37, 63,
3278A007 131 73, 87, 95
Page 146
Parts Index
2314H005 83 32166329 17, 21, 21
2314H006 97 3218J013 113
2314H011 73 SEAL 36843154 51
2314H012 83, 87, SEAL - FRONT END 2418F437 97

101 OIL
2314H022 95 SEAL - INJECTOR 26460064 41
2314H032 111 SEAL - O RING 2415715 59
2314H033 17, 21, 2415A068 69

59, 77
2415A131 65
2314H034 97, 107
2415H002 131
2314H038 75
2415H009 131
2314J001 51
2415H701 69
2314J002 37, 123,
123 2418F001 85
2314J005 57 2418F002 85
2314J007 95 26420318 37
2314J008 105 29990016 87
2314J011 99 SEAL - REOS 2418F704 17, 23

HOUSING
2314J012 95
SEAL - SENSOR 2415H003 31, 135
2314J204 51
SEAL - 2415H219 87
2314J603 51 THERMOSTAT
HOUSING
2314J606 99
SEAL - VALVE 2418M517 31
2314K164 83 STEM
2314K166 59 2418M519 31
2314W009 41 SHORT ENGINE - NK40011 17
ASSEMBLY
2316A901 33
SMALL END BUSH 3112A005 17, 29
2316A902 33
SOLENOID 26420469 37
2316T135 115
SPACER 0920465 95
3211C004 33, 33
Page 147
Parts Index
SPRING 3174A017 65 2411D013 137, 137
STARTER MOTOR 2873K406 55 2415D053 17, 21,

103
STARTER RING 31162121 53
GEAR 26431192 139
STUD 2313C078 55 33117127 53
2313H236 89 3321A003 99
2313M101 127, 127 K134AF01 37
SUCTION PIPE 3575A061 63 WATER PUMP KIT U5MW0201 83
SUMP 4145H131 59 WATER 2848A127 45

TEMPERATURE
TAPPET 3142U061 35 SENSOR
THERMOSTAT 4133L509 87 WATER 2848A123 45
ASSEMBLY TEMPERATURE
SWITCH
THIMBLE 33142111 17, 21, 21
WOODRUFF KEY 0500012 17, 25, 35
THRUST WASHER 3112X011 99
31137312 19, 25
31137322 19, 25
31137551 17, 25
31137561 17, 25
TIMING CASE 3716C561 97
VALVE COLLET 2714A002 31, 31
VALVE GUIDE 3313A012 31, 31
VALVE SEAT 3314A221 31

INSERT
3314A231 31
VALVE SPRING 3174A031 31, 31
WASHER 0920497 95
2131A507 115
2134A502 33
2411D008 37
Page 148

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NK75036 NK75036

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 142

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Level 1 - Service 11 High Pressure Fuel Pipes 39

Level 2 - Repair 13 Atomisers 41

Level 3 - Overhaul 15 Throttle & Stop Controls 43

Short Engine 17 Pick-Up Sensor 45

Cylinder Block & Liners 21 Sensors 47

Rear End Oil Seal 23 Fuel Leak-Off Pipe 49

Crankshaft, Main & Big End Bearings 25 Flywheel Housing 51

Pistons & Rings 27 Flywheel & Starter Ring 53

Connecting Rods 29 Starter Motor 55

Cylinder Head Assembly 31 Fan Drive 57

Rocker Shaft Assembly 33 Sump 59

Timing Gear & Camshaft 35 Dipstick & Filler Tube 61

Fuel Injection Pump 37 Oil Strainer 63

Section Page Section Page

Cylinder Head Cover 65 Alternator 91

Cylinder Head Cover 67 Pulleys 93

Breather 69 Alternator Bracket & Fixings 95

Blanking Plates 71 Timing Case 97

Oil Cooler 73 Timing Case 99

Oil Filter 75 Timing Cover 101

Blanking Plates 77 Blanking Plugs 103

Oil Filter 79 Lubricating Oil Pump & Delivery 105

Front End Drive Input 81

Water Outlet Housing 87

Section Page Section Page

Lift Pump 115 Engine Mounts 127

Filter to Injection Pump Pipe 117 Engine Mounts 129

Heater Plugs 121 Lubricating Oil Pressure Switch/Gauge 133

Engine Lifting Eyes 123 Temperature Gauge & Sender 135

Throttle & Stop Controls 125 Fuel Pre-Lift Pump 137

Water Trap 139

Miscellaneous & Auxiliaries 141

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Recommended stocking and service lists

Item Part No. References Qty. Description Notes

Recommended stocking and service lists

Item Part No. References Qty. Description Notes

Recommended stocking and service lists

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

1 NK40011 1 SHORT ENGINE - ASSEMBLY