INTERACTIVE SCHEMATIC

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 SENR9249-06
December 2012

320B Excavator
Hydraulic System
320B: 320B N: 320B L:
3MR1-UP 4NR1-UP 4MR1-UP
5BR1-UP 6CR1-UP
9KR1-UP 5CS1-UP
1CS1-UP 5GW1-UP
4XW1-UP 2WZ1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
AccumulatorGp 087-4456 1 B-4
CoolerGp-HydraulicOil 109-9496 2 A-6
CylinderGp-Boom 118-3949 3 E-3
CylinderGp-Bucket 134-6987 4 E-3
CylinderGp-Stick 123-2082 5 E-7
FilterGp-CaseDrain 126-2075 6 A-6
FilterGp-Pilot 4I-3741 7 A-3
FilterGp-Return 107-6995 8 A-5
MotorGp-Swing 176-5104 9 F-6
MotorGp-Travel(Left) 107-7029 10 F-5
MotorGp-Travel(Right) 107-7029 11 F-4
SensorAs-Pressure 106-0178 12 B-2
SwitchAs-BoomRaisePressure 106-0180 13 C-6
SwitchAs-Implement/SwingPressure 106-0179 14 D-4
SwitchAs-TravelPressure 106-0179 15 D-4
TankGp-Hydraulic 118-4113 16 A-5
ValveAs-BypassCheck 094-6526 17 A-6
ValveGp-Check 184-3831 18 A-6
ValveGp-CushionCrossoverRlf 116-3420 19 E-6
ValveGp-FlowControl 111-1141 20 B-6
ValveGp-HydraulicActivationControl 107-7058 21 A-6
ValveGp-MainControl 154-0529 22 D-2
ValveGp-Pilot 123-2419 23 D-2
ValveGp-PilotControl(Bucket/Boom) 176-4985 24 B-3
ValveGp-PilotControl(Swing/Stick) 176-4986 25 B-6
ValveGp-PilotControlTravel 123-2148 26 B-7
ValveGp-PilotOilManifold 111-9950 27 B-5
ValveGp-StickDriftReduction 155-7067 28 D-5
ValveGp-TravelBrake(Left) 137-3718 29 E-5
ValveGp-TravelBrake(Right) 137-3718 30 E-4
TAP LOCATION

Tap Schematic
Description
Number Location
AA Drive Pump Powershift Pressure A-2
BB Idler Pump Powershift Pressure B-1
CC Idler Pump Delivery Pressure B-1
DD Drive Pump Delivery Pressure A-1
SOS Hydraulic Oil Sampling Port A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(11) MOTOR GP
TRAVEL (RIGHT)
(10) MOTOR GP 107-7029
TRAVEL (LEFT)
107-7029 TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

(9) MOTOR GP
F SWING F
VALVE GP 176-5104
SOLENOID MOTOR
(SWING PARKING BRAKE)

PG

DR

Pp3

MU
T T (30) VALVE GP
(29) VALVE GP
TRAVEL BRAKE (RIGHT)
(5) CYLINDER GP TRAVEL BRAKE (LEFT)
137-3718
STICK 137-3718
123-2082 (3) CYLINDER GP
BOOM
(4) CYLINDER GP
118-3949
BUCKET
134-6987

A B
E B A E
(19) VALVE GP
CUSHION CROSSOVER
B A RLF
SWIVEL
116-3420

(28) VALVE GP
STICK DRIFT
REDUCTION
155-7067

(15) SWITCH AS (23) VALVE GP

TRAVEL PRESSURE PILOT
AP2 106-0179
BOOM DRIFT 123-2419
REDUCTION
(14) SWITCH AS VALVE LINE RELIEF
IMPLEMENT/ BOOM (1) BPi BP2 VALVE
(BOOM
ADr SWING PRESSURE CONTROL CYLINDER
APi 106-0179 VALVE
HEAD END)

BR3 BDr
AT aL2
D BR1
D
dR4 PSL aR3 BR2 AR2 aR2 PSW PTA BL2 AL2 BP3
AR1 aR1 aL1 BL1 AL1 aL3 BL3 AL3 aL4 BL4 BP1 BT aL5
AR3 R3 (B) (F)
R1 (L) (R) (B) (F) AL4 R2
RIGHT
AP1 TRAVEL ATTACHMENT BUCKET
LEFT CONTROL CONTROL CONTROL
TRAVEL VALVE VALVE VALVE STICK (2)
CONTROL STICK (2) CONTROL VALVE
R4
VALVE STRAIGHT HL
TRAVEL
CONTROL R3
VALVE
AR4
LINE RELIEF
BOOM (2) VALVE MAIN
HR CONTROL (STICK RELIEF
VALVE CYLINDER VALVE
HEAD END)
(22) VALVE GP
MAIN
CONTROL
BOOM (2) 154-0529
Y (13) SWITCH AS BUCKET DR
BOOM (1)
BOOM RAISE
PRESSURE SWING LINE RELIEF VALVE
LINE RELIEF VALVE X
TRAVEL (L) TRAVEL (R) ATCH (BUCKET CYLINDER HEAD
106-0180 STICK (1) (BUCKET CYLINDER ROD END)
C bL3
END)
C
aR4 bR3 PiL dST1 PR PL PP bL1 PAT bL2 PiB bL4
dSW bR2 bR1
dL5

(26) VALVE GP
PILOT CONTROL
(TRAVEL)
123-2148
TT TP JLP JLT

PROPORTIONAL
SWING REDUCING VALVE
STICK JRP JRT
(POWER
JL3 JL4 SHIFT)
JL2
PSA
PEU

R2
C/V

JL1
JPi
Pi8

Pi5

TLA2 TRA2
TLA1 TRA1 (LEVELING)
(SWING)
(25) VALVE GP (PUMP)
X1
PILOT CONTROL BUCKET BOOM
B TRAVEL (L) TRAVEL (R)
(SWING/STICK) JR4 JR3
B
JR2 JR1
176-4986
(20) VALVE GP
(TRAVEL) M3
FLOW CONTROL SOLENOID
VALVE (RELIEF) (25) VALVE GP BB
111-1141 X3 A1
(FINE
CONTROL) SOLENOID
PAC
(1) ACCUMULATOR GP PILOT CONTROL S
IDLER
(21) VALVE GP VALVE 087-4456 (BUCKET/BOOM) PUMP CC
(SWING J M1
HYDRAULIC SP 176-4985
P
PRIORITY)
SB5 SB4 SB3 SB2 ST SB1
ACTIVATION PILOT RELIEF
(12) SENSOR AS
CONTROL VALVE
DRIVE
M PRESSURE
107-7058 PUMP A2
106-0178
PG
TOUT
Pi3

PIN
Pi2

Pi1
DR1
DR2
DR3

DR4
DR5
DR6

DD
SOLENOID VALVE M2
SA5 SA4 SA1 (TRAVEL SPEED) PILOT PUMP
SA3
SA2 LINE PATTERNS
A3
(2) COOLER GP (27) VALVE GP Pressure Line
(6) FILTER GP HYDRAULIC OIL PILOT OIL Pilot / Load Sensing Pressure
CASE DRAIN 109-9496 MANIFOLD
X2 Drain / Return Lines
126-2075 111-9950
Component Group
AA Attachment

A R1
Air Line A
(18) VALVE GP (16) TANK GP
(8) FILTER GP CALLOUTS
CHECK HYDRAULIC
RETURN
184-3831 118-4113 (7) FILTER GP YY Taps (Pressure, Sampling, Sensor - by letter)
107-6995 R1
(17) VALVE AS PILOT SOS

BYPASS CHECK 4I-3741 THIS SCHEMATIC IS FOR THE 320B EXCAVATOR HYDRAULIC SYSTEM
094-6526 MEDIA NUMBER: SENR9249-06
SCHEMATIC PART NUMBER: 115-9034, CHANGE: 10, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

20 12 21 22 16 24 26

PILOT PUMP
4

2 19
SOLENOID VALVE
IDLER PUMP (SWING PARKING
BRAKE)

9
DRIVE PUMP

29

10 SWIVEL

27 11 30
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

13

MAIN RELIEF VALVE

BOOM (1) BUCKET ATTACHMENT RIGHT TRAVEL STRAIGHT TRAVEL LEFT TRAVEL
CONTROL VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE

STICK (2) BOOM (2)

CONTROL CONTROL VALVE
MAIN
VALVE
RELIEF VALVE
LINE RELIEF
VALVE
(BUCKET
CYLINDER
HEAD END)
LINE RELIEF VALVE
(STICK CYLINDER
HEAD END)

23
18
14

17

15
28
PUMP GP - MAIN HYDRAULIC
VIEW ALL CALLOUTS

DD CC 6 8

AA

HYD.
TANK

SOS

BB 7
PILOT MANIFOLD
VIEW ALL CALLOUTS

25 1

PILOT
RELIEF VALVE

PROPORTIONAL
REDUCING VALVE
(POWER SHIFT)

SOLENOID VALVE
(SWING PRIORITY)

SOLENOID VALVE
(TRAVEL SPEED)

SOLENOID VALVE
(FINE CONTROL)