NOTE - These data are confidential and the property of UOP and s not be disclosed to others ot reproduced in any manner or used for any purpose whatsoever except by written permission or a provided ina signed egreement with UOP relating wo such dats. uop STANDARD SPECIFICATION 25a gong foad+ POBox 017 -De Pies, tl 62017 517-USA 5-11-3 CENTRIFUGAL PUMPS PAGE 1 OF 6 Approved — BML Date fAutorzed GP | REVISED &- Revision 10/19/05, L GENERAL A See 1. This standard specification covers the general dosign requirements of ingle wage overhang, double bearing ‘aulti-stage and high speed internal goar pumps and power recover turbine All equipment covered in this specification shall be designed to operate in a totally unprotected, outdoor environment. Exceptions or variations shown in the Project Specifications take precedence over requirements shown herein. B. References (Latest Edition) 1 2 a. 6 7 |. API.610 Centrifugal Pumps for General Refinery Services. ASTM A193 and A194 Material Specifications. ASME B165, Steel Pipe Flanges and Flanged Fittings 3. -APL671 Special Purpose Couplings for Refinery Services ASME B46.1, Surface Texture 9, National, State and Local Laws and Codes. G Acceptability Criteria Vendor's offering shall be a unit of duplicate size and design which has a successful record of proven field ‘service at operating conditions similar to those specified (proto-types are not acceptable). An installation list ‘shall be submitted upon request. In the event no similar Uniti vailable, the vendor may offer an alternate ‘with a detailed explanation of where the offering differa from hie field proven equipment. i, DESIGN A. General 4 1 2 All centrifugal pumps shall comply with the requirements of API 610 excopt where modified by either UOP ‘Project Specification(s) or UOP Standards Specifications. ‘The bast efficiency point for the furnished impeller shall be at @ capacity greater then or equal to the rated ‘Process capacity. Panis with suction specific speeds greater than 11,000 (USGPM, ft.) shall not be used. ‘The maximum impeller diameter for a single-stage overhung pump design, operating at 2950 rpm and higher shall be limited to 15 inches (381mm). Pumps must have stable head/eapacity curves which continuously rise to minimum continuous flow and preferably to shutoff. When parallel operation is specified, the head shall continuously rise to shutoff and ‘the iso shall be at least 10 percont of the hoad at rated capacity, as confirmed during the performance test, 6. Pump seal boxes are to be sized to accommodate a dual mechanical sea! system. ‘Pumps shall be designed for continuous operation at a minimum of B0°F (28°C) higher than specified ‘maximum operating temperature. All single and twostage pumps at operating temperatures Ings than 300*F (149°C) and multi-stage pumps at operating temperatures lesa then 200°F (93°C) shall be suitable for instantaneous wtartup from ambient to full operating temperature. For higher operating temperatures the vendor shall provide aa part of the operating manual a suitable startup procedure and any required monitoring equipment (.e. skin couples) to insure that the pump ineluding seal(s) does not incur damage due to rapid heat up. Center line support casing shall be provided forall horizontal pumps.uop 25 East Algonqula Road PO Box 5017+ Dus Paint, Bins 85017-5017- USA. STANDARD SPECIFICATION CENTRIFUGAL PUMPS PAGE 2 OF 6 ‘Approved BML | Date ‘Authorized RGP__| REVISED A-pevisin | _tonians B « D Ez 410. For horizontal pumps inducers shall not be used. 11. The NPSH required shall be based on water. No hydrocarbon correction is allowed 12, The design pressure of downstream equipment, piping, and instrumentation has been arrived st by adding 1.25 times the rated pump differential to the maximum suction pressure. Contractor to adjust as necessary or Verify that downstream equipment, piping, and instrumentation design pressures are adequate for the shutoff pressure of purchased pumps. Casings 1._No carbon steel bolting shall be usod in steel pumps; ASTM A 193, Grade B7 shall be used, exept ‘as noted for special services. 2. Flange classes are specified in accordance with ASME B16.5. Flange classes listed in the UOP Project Specifications are based upon design prossure and tempersture conditions only, and do not ‘account for other loads. The final design ofall langes shall account for gasket seating and all ‘other imposed loads. Consideration shall be given to difrental thermal expansion for disimilar joints, 3. All flanges intended for use with spiral wound gaskets shall have a flange surfce finish of 125 Ra ‘minimum to 280 Ra mesiarum. Finishes shall be judged by visual comparison with satac finish roughness standards conforming to ASME B46.1. 4. All uid passages within the pump sball be arranged for complete drainage where practical. For all pumps, except those hanzling fluids containing HF acid (see IV.E. 4. of this specification), vendor fo provide 3/4” miniom drein piping with line aiza gato valve foreach dra. All piping between easing and first fitting shal) be schedule 160, Drain piping to be blanked off unless otherwise specified. Drain valves shall be lated as clcas to pump as practical and still be acconible. 55. Pumps in vacuum service shall be provided with vents tocireulata liquid throsgh the pump for cooling consisting of schedule 160 nipples and forged valves. Baseplate 1. For horizontal pumps, vendor to provide a baseplate extending under the pump and drivers) 2. ‘The external nozzle forces and moments requirements of API 610, Table 2 shall be satisfied based on a grovted baseplata. 3. Centerline support pedestals shal be air cooled for pomping temperature below B00°F (260°C) and water cooled for temperatures 500°F (260°C) and above, if require fer proper pump operation. Pips, 1. For all services requiring cooling water, the pump vendor shall pipe the cooling water circuit a single inlet and oatet atthe edge ofthe baseplate. 2 Cooling water manifolds forces systems shall nclode sigh flow indicators and inlet and outlet shotoft valves, 3. Balancing lines for multi-stage pumps shall be made up with flanged joints; serewed unions are not accoptable, Mechanical Seals 4. When required for proper seat operation, me chanical seal on pumps operating at 50°F (121°C) wp to 499°F (259°C) shall be provided with water Jackets or cooling inserts, At S00*F (260°C) and shove, seal chamber shall be jacketed with low pressure steam. 2. All necessary piping and accesories required forsatistactory operation of mechanical seals ‘ye furnished by pump vendor. A dial ype thermometet shail be provided to measure flushing oil temperature when cooler is provided. 8, Vent and drain connections from mechanical seals shall be piped to safe area by others, 4, Pamp vendor shall determine required circulation rate to insure sufficient liquid at the seal faces ig to such data, ‘on or & provided in a signed agreement with UOP: NOTE. The-~ data are confidential and the property of UOP and shall not be disclosed to other -eproduced in any manner or used for any purpose whatsoever except by ‘writen petuop STANDARD SPECIFICATION 25 East lgonguln Road: PO Box 5017 Des Pans, tinal €00%7-5017+USA 5-11-3 CENTRIFUGAL PUMPS PAGE 3 ons ‘Aonoved BML | Date ‘Authotzed_RGP__| REVISED ‘Revision son005 ded in a signed agreement with UOP relating to such data, NOTE - These data are confidential and the property of UOP and shall not be disclosed to others or reproduced in any manner or used for any purpose whatsoever except by {for proper seal operation. 5. Bellows type mechanical seals shall be furnished for specified operating temperatures of 650°F (288°C) and higher. Location ofthe rotating clement shall be defined relative to the stationary face by means of a shoulder on the shaft sleeve. 6. Pumps in water service shall be designed so that water temperature at the seal face does not exceed 1 60°F ero). 7. Mechanical seal design and material selection shall be euitable for continuous operation with fluid temperatures a minimum of 50°F (28°C) higher than specified maximam operating temperature. & 8. Non-sparking fixed throttle bushing shall be provided for all mechanical seal arrangements. FP Bearings 1. Ifthe specified operating temperature is 350°F (177°C) or greater or ifheavy thrust loads are encountered, ‘and if required for proper pump operation, cooled bearing oll shall be used. 2 Atilting shoo type thrust bearing and forced feed lubrication system shall be provided if impellers ail face one direction in horizontal multi-stage pumps. 3. Pumps equipped with a tilting shoe thrust bearing shall have a forced feed lubrication system. ll, Accessories A. Oil Coolers 1. Oil coolers, with water through the tubes, shall have 5/8" 0.D. 16 BWG tubes, minimum. 2 Inhibited admiralty tubes shall be furnished if fresh water is used for cooling. 4 3. Aluminum brass tubes can be used for sea water cooling. 4. For son watercooling if carbon steel is used for channel; the channel must either be coated or sacrificial ‘anodes (zine, magnesium) must be installed. B. Couplings 1. When gear type couplings are specified, they shall be heavy duty, forged stoel, flexible spacer, oil lubricated ‘ype. 2. When dise couplings are specified, the flexible dises shall bi for applications in a wet atmosphere in the presence of chlorides, wher stress corrosion cracking must be used. 3. All couplings operating at speeds greater than 4000 rpm and greater than 500 horsepower (378 kw) shall be dynamically balanced in sceardance with API 671. 300 series (18 Cr 8 Ni) stainless stocl, except ‘material resistant to chloride IV. SPECIAL REQUIREMENTS FOR PUMPS HANDLING FLUIDS CONTAINING HF ACID A. Mechanical Seals 1, Esch pump shall be fitted with an atid resisting mechanical shaft seal, single or double as specified, balanced type. Seal shall be located in a seal chamber fitted with an auxiliary sealing device. (See Section Ad) a 2. The recommended seal face material is slpha-sintered silicon carbide. The following seal face combinations are also acceptable: Carbon vs. high purity (99.5%) ceramic aluminum oxide) Carbon vs, tungsten carbide (nickel binder)uop STANDARD SPECIFICATION 25 East Algonquin Road PO 80x 5017 «Des Planet, tiple 60017-5017+USA 5-11-3 PAGE 4 OF 6 CENTRIFUGAL PUMPS ‘Approved BML | Dato ‘Authorized RGP__| REVISED ‘Revision 1011905 Silicon carbide ve. xtigon carbide (silicon carbide to have maximum free silica content of 0.5 weight percent) All other metal parts ofthe seal, including a shaft wear sleeve, shall be Monel. ‘Teflon shall be ‘used for shaft sealing rings and gaskets. Litharge cured Viton "B” may be used for "O” rings. Asbestos gaskets are not permissible ‘3. The seal chamber shall be provided with a throat bushing at the impeller end and with a connection near the seal faces forthe injection of a clean, cool flushing stream from an outside sealing may be accomplished by tho use of ful floating, segmented carbon rings with Monel garter springs, by the use ofa spring-loaded throttle bushing, or by the use of an arsiliary stuffing box with a least two rings of special packing. ». When segmented carbon rings are provided, the iametral clearance between the rings and shaft or shaft sleeve shall not be more than 0.005" (0.18 mm). ©. When an auailiary stuffing box is provided, the packing shal bo installed inthe field. Packing ing material shall be flexibe ¢rafite, On instalation the packing shall be generously coated Ganer bore only) with ‘Deseo 410 Polymel” grease (for HF Alkylation Units) or“Paromax 500° srease (for Detergent Alkylate Units) provided by eostractor. ‘5. Avent connection shall be provided between the mechanical seal and the auxiliary seal, This vent will be piped toa anfe acid disposal area by the contractor. B. Seal Chamber All pumps shall be designed to insure suction pressure is present in the seal chazaber, © Materials 1 Stainless steel or east iron shall not be used for any wetted parts, 2. All mating surfaces shall be overlayed with Monel to # minimum finished thickness of V8 inch (@.2mm). Surfaces tobe overlayed are those sliding fits where HF contact ean eause ebuild up of corrosion products, cementing the parts together and making them difficult o dismantle. ‘Examples of surfaces tobe Monel overlayed are: 4. Mating surfaces where the back head enters the pump casing unless the fit is outside the gasket and normally would not be exposed to HF. . Surfaces in gasketed areas to avoid corrosion which would cause the gaskets to become ineffective, ‘& The casing behind the case wearing rings throat bushings and interstage bushings, 4. The surfaces between the casing and interstage diaphragms in multi-stage pumps, 3. Monel overiny isnot required on the suction and discherge flanges. For specified operating texaperatures below 400*F (204°C), easing gaskets shall be virgin teflon, fully confined, jacketed, or reinforced to prevent extrusion (carbon filler is an acceptable reinforcing material), or the Monel-teflon spiral wound type, Asbestos ot fiberglass materials are ‘unacceptable, For specified operating temperatures of 400°P (204°C) and greater casing gaskets shall be Flexible Graphite or Monel-Graphoil spiral wound type. 5. All stud bolts used in steel pumps shall be ASTM A 183, Grade B7M with ASTM A 194, Grade 2M nuts, 6, Where special alloys are used for casing parts, bots and nuts shall be the same alloy or similar; Le. K-Monel or Duranickel with maximam hardness of 35 Rockwell C with Monel easing parts, Hastelloy B with Hastelloy B casing parts, ( NOTE - These data are confidential and the property of UOP and shall not be disclosed to others ~-teproduced in any manner ot used for any purpose whatsoever except by ‘on or as provided ina signed agreement with UOP relating to such data, weten peyNOTE - These data are confidential and the property of UOP and shall not be disclosed to others of reproduced in any manner or used for any purpose whatsoever except by ing to suck data. ‘writen permission or as provided ina signed agreement with UOP: Uap STANDARD SPECIFICATION 25 Eas gong Road PO BO 17 “De Pes, els 6017 £017- USA 5-11- CENTRIFUGAL PUMPS PAGE § Fewoved BML fuborzed AGP | REVISED ‘B- Revision 10/1908 D. Jock Sores ack Scrows shall be provided to nasi denserbling pomp nsing, Casings L. Allcastcasngs stuffing boxes and fanges shall be 100% magnetic particle examined in accordance with he ‘ASME Botler and Pressure Vessel Co, Secon VI, Division 1a flows 1 Examination technique per Appendix 6 paragraphs 6-1, and 63. 1 Aeseptanc eiteria per Appendix 7 paragraph 7-38). ¢. Repairs per Appendix 7 paragraph 7-4(a)e) and 7-4 (g}(h). 2, Pump casings shall have no vent or presmure gage connections, A ‘9. Prior to commissioning pump, flanged and mated areas shall be given a coat of HF Indicating Paint. Pump soppie shal forith casing dain in acordance with Figure L.Sofcient clearance shall be allowed forconnecton to Sin ine. Elbow shal face away from coupling end of pump V. TESTING ‘AL ach pump shall have a factory penformance tat per APIO, 4B AnNPSH nuppreston teat ie required ifthe net positive muction head margin of availble” over “required Is Tess than 2 feet (0.61 meters). Suppression teste shall be carried out in a closed loop unless an alternate ‘method is mutually agreed to prior to placement of the purchase order.uop STANDARD SPECIFICATION 25 East Agongun Road POBox 017 -Des Paes, is 62017-5017- USA 5-11-3 CENTRIFUGAL PUMPS PAGE 6 OF 6 Approved BML Date ‘uorized_RGP_ | REVISED Revision 1995 PUMP CASING DRAIN DETAIL FIGURE 1 NOTE-7 dat are confidenil and the property of UOP and shall not be disclosed to othe reproduced in any manner or used for any purpose whatsoever except by ‘written pasion or as provided signed agreement with UOP relating to such date.