NOTE - These data are confidential and the property of UOP and shall not be disclosed to others or reproivced in any manner or used for any purpose whatsoever except by ‘writin permission or as provided ina signed agreement with UOP relating t Such data, uop ‘STANDARD SPECIFICATION 25 East Algonquin Road + PO Box $017 Dos Plaines, ticls 60017-5017 USA 4-11-1 TUBULAR EXCHANGERS PAGE 1 OF 7 SHELL AND TUBE TYPE Approved: JHW | Date ‘Auborized: AGP | REVISED A Revision sores & 2b GENERAL A Scope 4. This specification covers the general requirements for the design ofthis equipment. 2, Exceptions or variations shown in the UOP Project Specifications take precedence over requirements shown herein. B. References (Latest Edition and Addenda) ‘Standards of Tubular Exchanger Manufacturers Association (TEMA) ASME Boiler and Pressure Vessel Code, Section VII, Division 1 ‘API Standard 6£0, Shell and Tube Hest Exchangors for General Refinery Services ASME B16S, Pipe Flanges and Flanged Fittings ASME B 46.1, Surface Texture ASME Specifications SA516 and SB127 ASTM Specifications A193, A194, A263, A264, A265 A450, A498, and B259. ASTM B16.20 Metallic Gasket for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed Applicable UOP Standard Specifications for Preasure Vessels (3-11 Carbon Stoel, 3-12 Alloy Steel, -13 ‘High Nickel Nonferrous Alloy, 3-14 Low Nickel Alloy Steel, 3-15 Austenitic Steel, or 3-17 ASME Section ‘VIII Division 2). 10, National, state and local laws and codes ee reaeepe N.DESIGN AA. General Requirements L._Allexchangers shall comply with TEMA Class R, APT 660, ASME Boller and Pressure Vessel Code Section ‘VI11 Division 1, and be aultable for an ASME Code stamping when required. 2 All pressure containing components shall also comply with applicable UOP Standard Specifications for Pressure Vessols (3-11 Carbon Steel, 9-12 Alloy Steel, 3-19 High Nickel Nonferrous Alloy, 3-14 Low Nickel Alloy Steel, 3-15 Austenitic Stoel, or 3-17 ASME Soetion VIII Division 2). 8, ‘Flange classes specified are in accordance with ASME B16.6. Flange classes listed in the UOP Project ‘Specifieation are based on design pressure and temperature conditions only and do not account for external loads due to piping reactions. The design of all flanges shall account for external loads imposed by piping reactions, and consideration shall be given to differential thermal expansion for dissimilar joints. 4, All anges intended for use with spiral wound gaskets shall have a flange surface finish of 125 Ra minimum ‘250 Ra maximum, Finishes shall be judged by visual comparison with surface finish roughness standards conforming to ASME B46.1. ‘5. Pressure drops shall include entrance und exit lonses. 6, Exchangers shall be designed for maximum intarchangeability of parts. &—_B._ Exchanger - Shell Side 1. The shell side shall be horizontal, single pase with # conventional floating head tube bundle having rolled in ‘tubes and arranged with two or more tube passes per shell. 2. When a U-tube bundle is used, the shell cover shall be integral with shell. ‘3. Removable longitudinal shell baffle may be used as alternative design with the following limitations: 2, TEMA shells, Type "G" or “H” when applied to low pressure drop reboiler or condensing operations with pressure drop not exceeding 2.0 psi (0.14 kg/em’) maximum.uop STANDARD SPECIFICATION 25 East Algonquin Rload + PO Box 5017 + Des Plaines, ilinols 60017-5017+ USA 4-1 1 -1 TUBULAR EXCHANGERS, PAGE 2 OF 7 SHELL AND TUBE TYPE Appoved: HW | Dato ‘Autores: AGP | REVISED Revision so1295 b, ‘TEMA sho, Type "F*, whon applied to condensing and liquid service with pressure drop not ‘exceeding 5.0 pai (0.35 ke/em") and 50°F (177°C) maximum temperature differential. ‘Seal strips shall be a replaceable type and shall be securely attached to the longitudinal sides of baffle plate adjacent to the shell wall, 4. Impact baffles shall be no closer to the inlet nezzle than is required for eseape height and flow ‘2. Impingement plates shall be a solid plate that extend at least 1 inch (26 millimeters) beyond ‘the projection ofthe nozzle bore. 1b, Rod impingement devices shall include a minimum of 2 rows of rods on a triangular piteh. ©. Perforated baffles are not permitted, ©. Exchanger - Tube Side 1 Single pass tabe bundle exchangers, with a bellows type expansion joint between floating head and shell covers, ae permitted. Designs shall include provisions (guide device) that allows quick and asy mating of expansion joint end flange to its companion flange on the inside fac of shell cover. Expansion bellows shall be hydraulically or mandrel formed type that permit replacement bn the field It shall bo constructed of Inconel 600, Inconel 625, Incolay 800, or Incoloy 825. 2 For stationary head with TEMA type “B* head, the tube sheet shall bo fll diameter type with ‘threaded holes thet permits tenting of shall side when the stationary head is removed, or, I full diameter tube sheet iv not provided, atest ring shall be furnished with the exchanger. & Alltube sheet holes and the grooving in them shall conform to TEMA “R". Grooves shall be square ‘edged and concentric, When heat treatment of tube sheet is required, finel tube hole sizing shall be attained by reaming after heat treatment 4, Tubes shall be expanded into the tube sheet per TEMA “R" requirements In alton, for tube shoots with thickness in excess of 2 inches (20 millimeters), expand one tube O.D. heginning at 1/8 inches (3 millimeters) from the shell side fac, The expanding procedure shall provide substantially uniform expansion throughout the expanded portion of the tube without a sharp ‘transition tothe unexpanded portion. 5, ‘The minimum velocity requirement through tubes for water at mean temperature shall be $ oat per second (0.9 meter per second). Alternate designs may be offered tothe Owner for consideration if there is a conflict between velocity requirements and pressure drop limitations, 6. The maximum tube side velocity shall be 8 feet per second (2.5 meters per sccond) when water carries solids and 10 fect per second (8.0 meters per second) when water does not contain solid. 7. When permitted by the UOP Project Specification, tube bundles may be designed for the diferential pressure given. Vendor shall provide visible warning plate adjacent to, or pat of, nameplate outlining test pressure regulations, when differential design is used. 8. Use of integral low fin tubing is permitted provided the fluid film coeficients, when corrected for fouling, show the shell side controlling by a ratio of atleast 2:1. Vibration For oxchangars mubject to vibration, the tube bundles design shall include the following: 1, Forbaifles spscod leas than 12 inches (300 millimeters) apart, tube hole diameter shall not excood the OD of the tube plus 0.021 inchos (0.53 millimotary). For baffles spaced 12 inches (300 millimeters) or more apart or for the tube support plaves the tubs hole diameter shall not exceed the OD of the tube plus 0.015 inches (0.38 millimeters), 2, ‘Tube holes in tube sheet shell be finished to the diameters and tolerances given by TEMA for special close fit. 3. Use a full periphery distribution belt at the shell inlet, or provide adequate internal distribution space and impingement protection. ‘om or as provided i «signed agreement with UOP relating 10 such data, NOTE-T} data are confidential nd the property of UOP and shall not be disclosed to others eproduced in any manner or used for any purpose whatsoever except by written petNOTE - These data are confidential and the property of UOP and shall not be disclosed to others or reproduced in any manner or used for any purpose whatsoever except by ith UOP relating to such dat ten permission of as provided ina signed agreement uop STANDARD SPECIFICATION 25 Est Agora Pod POBox $017 Des Pina, Mls 60017-8017 -USA 4-11-1 TUBULAR EXCHANGERS PAGES on SHELL AND TUBE TYPE eperte EWE De) Tuhonzed: AGP} REVISED ‘Ai Revision 10/12/05 a E. Vents, Drains, and Other Connections 1. When tube side fluid is steam or condensing hydrocarbon, a 9/4 inch minimum vent connection shall be provided in the channel cover or bonnet head at the high point of second pass. 2. When the shell side fluid is steam or condensing hydrocarbon, provide a flanged 1 inch minimum vent nozzle on the top of shell at the end opposite to shell inlet. For stacked units, provide a vent nozzle in each shell. 3, Provide 1-12 inch minimum flanged neutralizing connections in all main shell and tube side nozzles of exchangers constructed of, or lined with, austenitic stainless steel material, a II MATERIALS AA Tubes 1. ‘Tube gauge specified in the UOP Project Specifications is for minimum tube wall thickness, 2. For U-tubes the wall thickness specified applies to the bending. All U-tubes shall be formed from a continuous length of tubing, free of girth welds. ‘The minimum mean radius of U-bends shall be 1-1/2 times the OD of the tube. ‘All nonferrous U-bends shall be stress relief annealed after bending. ‘All tubes shall be in the fully heat treated condition as received from the mill. Heat treatment may be annealed, normalized, or normalized and tempered per the ASTM Specification used, 6, Welded austenitic stainless steel tubes shall be cold drawn to a minimum reduction of 15% in wall thickness prior to a final full solution anneal. Selective cold reduction of the weld bead is an acceptable alternative, 1. Welded tubing shall pass the nondestructive eddy current test set forth in ASTM A-450. B. Finned Tubes 1 Integral low fin tubes shall conform to ASTM A498 (ferrous) or B 959 (aonferrous), 2. Ferrous and nonferrous tubing shall be annealed after finning as defined in the appropriate ASTM. Specification, when the application involves contact with ‘HI acid. C. Alloy Linings 1. Lining shall be either integrally bonded cladding conforming to ASTM A263, A264, A265, or weld overlay by a qualified welding procedure and properly machined. a 2, ‘Tube sheets may be alloy lined by cladding or weld deposit overlay with the following restrictions: Cladding shall be integrally and continuously bonded ‘o the base metal. When other parts in contact with the same fluid are epecified as "killed atee clad or faced tube sheet shall also be killed steel Silver soldered or brazed bonded liners shall not be us 4 _D._ Bolting and Flange closures 1, Bolts for channel, floating heads, and girth flanges shall be continuously threaded, Use ASTM A193 grade BT bolts and ASTM A194 grade 2H nuts. 2. When diameter of bolting exceeds 1-1/2 inches, the bolting design shall provide clearance dimensions that permit use of a stud and bolt tensioner device. it may be the hydraulic type, the epring tension-resilient ‘washer type or the electric stud heater type. 3, Floating heads shall be through-bolted type. the base metal of theuop STANDARD SPECIFICATION _25EastAgonqun Rand: PO Box 501 Des Pais, ols 60017.507- USA 4-11-1 TUBULAR EXCHANGERS PAGES OF 7 SHELL AND TUBE TYPE Aeeroved:_ HW] Date ‘Authorized: AGP___| REVISED A Revision 10/1205 IV, Special Applications A. Kettle Reboilers - General L._ Shell shall be TEMA Type "K" with weir plate directly behind tube bundle, Weir shall be welded to shell, contain no drain holes and have sufficient height to flood top tubes with a minimum of 2 inches (50 millimeters) of process fluid for normal operation. 4 2. Provide riding rails, o tracks, that are flly seal welded to shell sides to support and guide the ‘tube bundle. 3, General arrangement and connections shall be as shown in Figure 1. A B. Kettle Reboiler - Steam Generator General arrangement similar to above except: 1. Aweir is not required. Eliminate “L” dimension shown in Figure 1 2 Asteam soparating device shall be provided, i necessary, to meet the steam purty at 99.5% steam duality when operated at 125% of designed capacity. 3. Provide riding rails or tracks, that are flly seal welded to shel tube bundle. 4 Slurry Handling 1. Process streams containing catalyst fines slurry) shall be routed downflow through tube side of the oxchanger. Slurry ol velocities at specified process flowing canditions shall be: &. Maximum: 7.0 feet per second (2.18 meters per second) ’, Minimum: 8.75 fet per second (1.14 meters per second) 2 ‘Tubes shall notbe less than 1 inch (25 millimeters) OD, 12 BWG tube wall thicknees to mininiz0 plugging ofthe tubes with coke particle and to protect against erosion at high velocities. ‘8, Provide a replaceable deflector or impact plate at channel inlet to divert flow from pass partition plate. A D. Hydroftuorie Acid Service Process streams with hydrofloorie (HF) acid ar HB, or Trace HF in the UOP Project Specification. 1. General &. Tominimize chances of acid leakage into the process ares, exchanger design shell provide as fow joint closures as is practical, i.e. U-tubes, removable TEMA “C" stationary head, et.) ’. When the stoam prossure is highor than the process side pressure, tube to tube shest Joints shall be strength welded plus folly rolled type. ‘6. Proceas fluids shall low downward to assure good drainage. When fluid is on the shell side, the Dates shall contain a “V" notch at the low point of bottom odge. Also, the slesve spacers on the tie rods between baffies shall contain 3/8 inch (10 millimeter) minimum) holes or slots to permit entry of neutralizing solutions prior to pulling tube bundles. 4. Thronded surfaces are not permitted in contact with process fluids. Attachments provided for disassembly (eye bolts, lugs) shall be attached via welding. ‘¢. When acid is present in a condenser shell, provide only one auxiliary connection, a2 inch (60 aillimeters) flanged vent located at the high point of the shell at the end opposite from the vapor inlet. In all other channel s or shells where acid is present, do not provide connections for vents, drains, pressure gauge, etc. ides to support and guide the ferred to as containing hot or cold HF, Dissolved “ua are confidential and the property of UOP and shall not be disclosed to others oroduced in any manner or used for any purpose whatsoever except by ‘mor as provided in a signed agreement with UOP relating to such data, NOTE -The writen perNOTE - These data are confidential and the property of UOP and shall not be disclosed to others or reproduced in any manner or used for any purpose whatsoever except by gned agreement with UOP relating © such data, tten permission or as provided in a uop STANDARD SPECIFICATION 28 at spon Rend POR 017 es Pes, ed 107 5017- USA Att-1 TUBULAR EXCHANGERS PAGE 5 OF 7 SHELL AND TUBE TYPE Approved: JHW Date ‘uboized AGP | REVISED 3 Revsen 101286 £ Nozzles and their reinforcement shall be attached to the exchanger with full penetration welds. When Back-up strips are used they shall be removed after welding and the weld ground smooth. {§ Longitudinal and circumferential welded joints shall be full panotration doublo-wolded butt type or ‘equivalent. 1h. Flange closure shall use ASTM A193 grade B7M belts and ASTM A194 grade 2HM nuts. Ring type joint flanges are an acceptable alternative in all HF acid services. J. After fabrication full radiograph is required forall welded joints in contact with hot and cold HF or dissolved HF service. Spot radiograph a3 a minimum is required in trace HF sorvice k. Wold repairs on pressure parts shall be complated before heat treatment, If such repairs are found necessary after heat treatment, pressure parts affected shall be heat treated again, 2 Steel ‘a. Plave stee! shall be fully killed in accordance with ASME SA516, grades 55 or 60. 1, After fabrication, strosa relia at 1150°F (621°C) for one hour per inch of thicknesa with a minimum hold of one hour. U-bends shall bo stress reliof annoaled at 1150°F (621°C) after bending to assure no sharp temperature gradient along tube logs. 3, Monel ‘a, Anneal in accordance with ASME Specification SB127. . For the fabrication and thermal treatment of Monel, Paragraphs NF-7 and NF-14 of Appendix NF in Part UNF of the ASME Boiler and Pressure Vesse] Code, Section VIII, Division 1, are mandatory. After fabrication, stress relieve at 1150°F (622°C) for one hour per inch of thickne hold of one hour, followed by cooling in still air. U-bends shall be stress relief at 1150°F (621°C after bending to assure no sharp temperature gradient along tube legs. Then, efter completion of the tube bundle, the entire bundle shall be heat treated for 2 hours at 600°F (316°C), 4. Provide 1/16 inch (1.5 millimeters) corrosion allowance except on tubing. 4. Gaskets ‘a Raised face flange gaskets in contact with HF process fluid shall be solid Monel type, or spiral wound ‘Monel type in accordance with ASME B16.20 with flexible graphite filler, or double jacketed Monet with flexible graphite filer. ’. Ring joint flanges in contact with hot HF acid shall be solid Monel. Ring joint gaskets shall be oval cross section. Gaskets shall be in accordance with ASME B16.20. & Sea Water or Brackish Water Service 1. Recommended Materiale: ‘a. Tubes: Aluminum brass, 90-10 Cu-Ni, 70-30 Cu-Ni or titanium. When ammonia or hot sulfides are present, use 70-30 Cu-Ni or titanium only. b. Tube sheets, floating heads and channels: The following materials are acceptable either solid or clad on steel: (1) Naval brass, (2) Aluminum bronze, (3) 90-10 Cu-Ni, (4) 70-90 Cu-Ni, (5) Titanium (solid), (6) ‘Monel. (Cladding shail bo on both aides of tube sheet whenavar non-ferrous baffles are specifid,) 2 Protective Coatings and Cathodie Protection ‘When a stecl channel without non-ferrous cladding of bbe faced and coated as follows. ‘8. Awold doposited machined facing of either aluminum bronze, Mone), or Cu-Ni, shall be applied to (1) the contact edges of the partition plates at the tube sheet sides, and (2) the face of the channel flange which is adjacent to the tube sheet. These weld deposits shall extend atleast 1 inch (25 millimeters) back from the tube sheet contact surface, ing is used, the surface ofthe steo) channel shalluop STANDARD SPECIFICATION 2 as Agonaun Rod PO Bot 017 Oe Pes, Mes C017 507-USA 4-11-1 TUBULAR EXCHANGERS pacess cent SHELL AND TUBE TYPE eoae ReViseD 191288 a 'b, Install sacrificial zine anodes in channel and floating heads of exchangers in water service. Size ‘of anodes shall be a minimum of 4 inch x 4 inch x 2 inch (100 millimeter x 100 millimeter x50 millimeter) thick, €. All steel surface including nozzle and supports, except zine anodes, shall be painted with primer coating. Surface preparation for coating and coating used shall be in accordance with agreement between coating manufacturer and Owner. F. Hydrogen Service Construction ‘When the UOP Project Specification indicates that hydrogen service construction is required, the following additional requirements shall be included: 1. All parts in contact with hydrogen shall be killed carbon steel. 2. Vent and drain connections shall be provided with a blind flange of the same rating and facing a3 main inlet nozzle 8. Girth joint gaskets shall be solid metal type, spiral wound, or double jacketed graphite filled. ‘& Material shall provide hydrogen protection and/or corrosion protection properties, equal to or better than minimum requirement of materials involved at, , Use spiral wound with stainless steel winding and flexible graphite filler. For design temperatures above 800*F (430°C) use type 347 or 321 stainless ateel. For design pressure over 500 psig (35 kg/em'(g)) use flexible graphite filler with inner ring. Wet Hydrogen Sulfide Service Construction ‘When the UO? Project Specification indicates that wet hydrogen sulfide service construction is, required, the following additional requirements shall be included: 1. All parts in contact with wet hydrogen sulfide shall be killed carbon steel. 2 Provide 3/16 inch (6 millimeters) corrosion allowance for tube sheet and shell. Postwold heat treat shell and floating head caver. After postweld heat treatment, killed carbon steel welds must have a maximum Brinell hardness of 200. 8. Bolts for floating heads and girth flanges shall be continuously threaded. Use ASTM A193 grade ‘BYM bolts and ASTM A194 grade 2M nute, 7 [NOTE - There data are confidential end the property of UOP and shall not be disclosed to others “~reproduced in any manner or used for any purpose whatsoever except by “nor as provided in «signed agreement with UOP relating to such data. written per ,NOTE - These data are confidential and the property of JOP und shall not be disclosed to others or reproduced in any manner or used for any purpose whatsoever except by written permission or as provided ina signed agreement with UOP relating to such data Uop STANDARD SPECIFICATION 2 Eat Aion Roa PO Boe 517 -Dee Paha, Ws 62017 5017- USA 4-11-1 TUBULAR EXCHANGERS Ges ora SHELL AND TUBE TYPE Semone AW | Dae | Autorized: RGP__| REVISED A- Revision Jor1205 vent vaPoR ALTERNATE OUTLET TEMA “KORE - HEAD “acon, 16" MIN SIZE oun OPENING (oom) 1 tocred OUTLET ‘SHELL fous ‘DRAIN OR UaUID ss mea, ag KETTLE REBOILER (TYPICAL) FIGURE 1