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IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 25, NO.

2, APRIL 2020 547

Fractional Repetitive Control of Nanopositioning


Stages for High-Speed Scanning Using
Low-Pass FIR Variable Fractional Delay Filter
Linlin Li , Zaozao Chen, Sumeet S. Aphale , Senior Member, IEEE, and LiMin Zhu , Member, IEEE

Abstract—The repetitive control (RC), capable of tracking Index Terms—Fractional delay filter, high-speed raster
periodic trajectories and rejecting periodic disturbances, scanning, nanopositioning stages, nonsynchronized
is a promising technique to control the nanopositioning sampling, repetitive control (RC).
stages for high-speed raster scanning. In digital implemen-
tation of the RC scheme, the number of delay points has
to be an integer, which implies that the sampling frequency I. INTRODUCTION
should be an integer multiple of the desired tracking fre-
quency. Clearly, this is a severe limitation on the range ANIPULATING matter at the nanometer scales was
of the trajectory frequencies where the RC scheme can
effectively be applied. To overcome this limitation, this arti-
cle proposes a low-pass FIR variable fractional delay filter
M made possible by the invention of the atomic force mi-
croscope [1]. Since then, nanotechnology has gained significant
as an alternative to the conventional interpolating method momentum and has impacted a wide range of scientific and
employed in conventional fractional RC scheme. This fil- technological branches [2] and [3]. Due to several attractive
ter combines the interpolating and the low-pass filtering features such as robustness, repeatability, absence of friction
that are employed in the fractional RC and its coefficients and stiction, ease of integration and simple drive mechanism,
are analytically computed as a function of fractional de-
lay; thereby, making it suitable for trajectories of all fre-
piezoelectrically actuated nanopositioning stages are employed
quencies. The weighted-least-square method is employed in atomic force microscopes in order to move the sample to
to design the low-pass FIR variable fractional delay filter, be scanned [4] and [5]. The most commonly used scanning
where the weights are tuned to minimize the approximation trajectory is a raster pattern—a combination of triangular motion
errors within the bandwidth-of-interested. Experimental re- along the fast axis and a ramp/staircase motion along the slow
sults are presented to demonstrate the advantages of the
proposed method over the conventional RC scheme as well
axis. Due to the lightly damped resonance of the mechani-
as the interpolating-based fractional RC scheme. These cal platform and the hysteresis possessed by the piezoelectric
results show that the proposed RC scheme with low-pass actuators used, generating an error-free triangular motion is
FIR variable fractional delay filter improves the tracking difficult [6]. This problem is further compounded by rate- and
performance of the nanopositioner significantly, especially amplitude-dependent behavior of hysteresis as well as cross-
for the trajectories with high-frequency.
coupling and creep issues. To address this limitation, several
open- and closed-loop control techniques have been proposed
in literature [5] and [7].
Open-loop approaches include model inversion-based input
Manuscript received June 12, 2019; revised November 15, 2019; ac-
cepted January 15, 2020. Date of publication January 24, 2020; date of shaping [8], optimal trajectory design [9], nontriangular tra-
current version April 15, 2020. This work was supported by the National jectories [10] and [11], and notch-filter-based techniques [12].
Natural Science Foundation of China under Grant 51975375, the Binks However, these techniques lack the wide-band robustness or
Trust Visiting Research Fellowship (2018) (University of Aberdeen, U.K.)
awarded to Dr. S. S. Aphale and the SJTU Overseas Study Grant flexibility that practical control techniques for nanopositioners
awarded to L. Li. Recommended by Technical Editor Dr. Y. K. Yong. absolutely require. As a result, closed-loop techniques have
(Corresponding author: LiMin Zhu.) garnered a significant research focus. Most of the reported
L. Li and Z. Chen are with the State Key Laboratory of Me-
chanical System and Vibration, School of Mechanical Engineering, closed-loop techniques combine a damping loop (to impart
Shanghai Jiao Tong University, Shanghai 200240, China (e-mail: damping to the lightly damped resonant mode of the stage
lilinlin321@sjtu.edu.cn; 444549065@sjtu.edu.cn). which, in turn, facilitates a wider tracking bandwidth) and a
S. S. Aphale is with the Centre for Applied Dynamics Research,
School of Engineering, University of Aberdeen, AB24 3UE Aberdeen, tracking loop (to minimize the effect of hysteresis and other
U.K. (e-mail: s.aphale@abdn.ac.uk). disturbances). As pure integral or proportional and integral (PI)
L.M. Zhu is with the State Key Laboratory of Mechanical System controllers are employed in the tracking loop, these control
and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong
University, Shanghai 200240, China, and also with the Shanghai Key schemes mainly differ in the damping schemes they adopt. Con-
Lab of Advanced Manufacturing Environment, Shanghai 200240, China sequently, the combined damping and tracking control schemes
(e-mail: zhulm@sjtu.edu.cn). based on positive position feedback [13], positive velocity and
Color versions of one or more of the figures in this article are available
online at https://ieeexplore.ieee.org. position feedback [13], positive acceleration, velocity and po-
Digital Object Identifier 10.1109/TMECH.2020.2969222 sition feedback [14], resonant controller [15], integral resonant
1083-4435 © 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.

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548 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 25, NO. 2, APRIL 2020

control [16], etc., have been reported till date. In addition to the low-pass filter to improve the control robustness are applied
these techniques, robust control [17] and [18], fractional order separately and independently. Due to the poor performance of
control [19], delayed position feedback control [20], iterative the equivalent filter at higher frequencies, the performance of
control [21]–[23], and repetitive control (RC) [24] have also the LIFRC degrades when applied to nanopositioning stages for
shown significant performance improvements. high-frequency scanning. In this case, variable fractional delay
In high-speed scanning of nanopositioning stages, itera- filters have emerged as a possible solution to this problem.
tive control [including the iterative learning control (ILC) Inspired by the design of variable fractional delay filters as
[21] and [22] and the inversion-based iterative control (IIC) reported in [35] and [36], this article proposes the low-pass FIR
[23], [25], and [26]] and the RC, due to their many advantages variable fractional delay filter (LP FIR-VFDF) scheme to handle
such as the capability of tracking periodic trajectories, have the rounding issue in the implementation of the RC scheme,
emerged as promising candidates to further the envelope of thereby enabling an arbitrary choice of the frequency for desired
high-speed nanopositioning. In comparison, the ILC method scanning trajectory. This filter combines the Lagrange interpo-
requires reinitialization of its initial value at every iteration lating to approximate the fractional delay and the low-pass filter
period, and the IIC requires several offline training iterations to eliminate the influence of the model uncertainty together.
and rather complicated convergence analysis, adding another The coefficients of LP FIR-VFDF are analytically computed
level of complexity in implementation. From this perspective, as a function of fractional delay, thereby making it suitable for
the RC scheme becomes more attractive, and has delivered trajectories of all frequencies. The simulated and experimental
significant positioning performance improvements [24], [27], results conducted on a custom-built nanopositioning stage ver-
and [28]. According to its inherent structure, the RC scheme ify the effectiveness of the proposed LP FIR-VFDF-based RC
renders itself ideal for digital implementation, which can be scheme.
expressed as 1/(z N − 1). This digital RC scheme works on The rest of this article is organized as follows. Section II
the principle of first dividing a period of the desired periodic provides the design of the LP FIR-VFDF and its application
trajectory into a number of delay (sample) points and then to RC. Its performance is evaluated by comparing it with the
generating high gains at the harmonics. To guarantee desired commonly used Lagrange interpolating method. Section III
control performance and robust stability, normally a low-pass provides the details of the experimental setup and also lists the
filter and a phase compensator are incorporated into the RC used control parameters. Experimental tracking results for the
scheme. This standard RC scheme was further enhanced to the RC, LIFRC as well as the proposed LP FIR-VFDF-based RC
modified RC scheme [29]. Recently, a dual-stage RC scheme has are presented in Section IV for triangular trajectories with a wide
also been reported, with significant improvements in tracking range of frequencies, clearly demonstrating the superiority of the
accuracy [30]. The main limitation of all these reported RC proposed scheme. Finally, Section V concludes this article.
scheme variants is the strict requirement of the number of
delay points being an integer. In other words, the sampling II. CONTROLLER DESIGN AND PERFORMANCE EVALUATION
frequency must be an integer multiple of the frequency of the
Since the main focus of this article is to design and implement
periodic trajectory to be tracked, i.e., N = fs /fd , in which fs
the LP FIR-VFDF in order to improve the performance of the
and fd denote the sampling frequency and the desired tracking
conventional RC scheme under the constraint of synchronized
frequency, respectively. This criterion significantly limits the
sampling, the design of this filter is first presented here. This will
choice of useable scanning frequencies. Although using variable
be followed by the application of this filter to the RC scheme.
sampling rates can overcome this limitation, the remodeling and
For sake of comparison, the widely used LIFRC is also briefly
redesign of the control parameters are both time-consuming and
introduced.
complicated.
To address the limitation of having the sampling frequency
A. Design of the Low-Pass FIR Variable Fractional
being an integer multiple of the desired trajectory frequency,
Delay Filter
three different approaches have been proposed thus far. The
first approach is to round-off the fractional delay (due to the In order to address the rounding issue of the conventional RC
sampling frequency not being an integer multiple of the trajec- scheme in high-speed scanning of the nanopositioning stage,
tory frequency) to the nearest integer delay. It is clear that this the LP FIR-VFDF is introduced to work as both the low-pass
rounding introduces errors and leads to significant performance filter and the fractional delay filter simultaneously. The ideal
degradation, especially when high-frequency trajectories are frequency response of the LP FIR-VFDF is
employed [31]. The second approach is employing a frequency
H(ω, d) = A(ω)e−jωd , ω ∈ [0, π], d ∈ [0, 1] (1)
adaptive RC schemes [32]. Though feasible in theory, in prac-
tice the variable sampling rate significantly increases the real- where A(ω) is the magnitude response of the filter, d is the
time implementation complexity and computational burden. The fractional delay ranging from 0 to 1, and the term e−jωd denotes
third and widely applied approach is to use a Lagrange interpo- the phase response of the filter. Note that as a low-pass filter,
lating to approximate the fractional delay [31], [33], and [34], the magnitude function A(ω) in the passband should ideally
which becomes the widely used Lagrange interpolating-based be 1, attenuate as required (based on the filter order and type)
fractional repetitive control (LIFRC). In these applications, the within the transition-band and go to 0 in the stopband. In the
Lagrange interpolating to approximate the fractional delay and passband, the response H(ω, d) has the expression e−jωd , which

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LI et al.: FRACTIONAL REPETITIVE CONTROL OF NANOPOSITIONING STAGES FOR HIGH-SPEED SCANNING 549

corresponds to the transfer function of z −d in the z-domain. The respectively. The term W (ωi ) is the weight of the specific
weighted-least-square method as reported in [35] and [36], is frequency ωi . Therefore, defining
adopted to design the LP FIR-VFDF approximating its ideal

Sω Sd
frequency response. Ec (G) = W (ωi ) A(ωi ) cos(ωi dj )
The designed LP FIR-VFDF can then be given by i=0 j=0

N2 2
F (z, d) = fn (d)z −n (2) 
N2 
K
− g(n, k) dj cos(nωi )
k
(7)
n=N1
n=N1 k=0
where N1 and N2 are two integers determining the length of the
filter, and the filter coefficients fn (d) are calculated by and


K 
Sω 
Sd

fn (d) = g(n, k)dk , N1 ≤ n ≤ N2 . (3) Es (G) = W (ωi ) −A(ωi ) sin(ωi dj )


i=0 j=0
k=0
2
The parameter K is a positive integer that is related with the 
N2 
K
approximation performance and g(n, k) is the corresponding + g(n, k) dj k sin(nωi ) (8)
coefficient with respect to n and k. To achieve a good compro- n=N1 k=0
mise between approximation performance and filter complexity, results in E(G) = Ec (G) + Es (G). To further simplify the
K = 10 is chosen in this article. Substituting (3) into (2) results computations, the following matrices are defined:
in the following expression: 1

N2 
K R = W 2 (ωi )A(ωi ) cos(dj ωi ) (9)
F (z, d) = g(n, k)dk z −n . (4) 1
n=N1 k=0 I = W 2 (ωi )A(ωi ) sin(dj ωi ) (10)
To optimize the coefficients of the LP FIR-VFDF, we define 1
the parameter matrix G as P = W 2 (ωi ) cos(nωi ) (11)
⎛ ⎞ 1
g(N1 , 0), · · · g(N1 , k), · · · g(N1 , K)
⎜ .. .. ⎟ Q = W 2 (ωi ) sin(nωi ) (12)
⎜ . . ⎟
⎜ .. ⎟
G=⎜ ⎜ g(n, 0) . g(n, K) ⎟
⎟ (5) and D = [dkj ]. Therefore, the (7) and (8) can be rewritten as
⎜ ⎟ 

..
.
..
. ⎠ T  
Ec (G) = tr R − P GDT R − P GDT (13)
g(N2 , 0), · · · g(N2 , k), · · · g(N2 , K)
in which N1 ≤ n ≤ N2 , 0 ≤ k ≤ K, such that G is of the size and
 T  
(N2 − N1 + 1) × (K + 1). In this case, the weighted-least- Es (G) = tr I − QGDT I − QGDT (14)
square approximation error E(G) between the frequency re-
sponse of the designed LP FIR-VFDF and that of the ideal one where the operators tr(.) and T are the trace and transpose of the
can be computed as follows: corresponding matrix, respectively. It is evident from (13) and

Sω 
Sd
2 (14) that E(G) is a function of G. Therefore, the error function
E(G) = W (ωi ) F (ejwi , dj ) − H(ejwi , dj ) E(G) can be minimized if conditions are found such that the
i=0 j=0 partial derivative of the E(G) with respect to G equals 0. Thus


Sω 
Sd ∂E(G) ∂Ec (G) ∂Es (G)
= W (ωi ) A(ωi ) cos(ωi dj ) = + =0
∂G ∂G ∂G
i=0 j=0
2 = −2P T RD + 2P T P GDT D − 2QT ID

N2 
K
− g(n, k) dj k cos(nωi ) + 2QT QGDT D = 0. (15)
n=N1 k=0

Rearranging terms in (15), the parameter matrix G is found to

Sω 
Sd be
+ W (ωi ) −A(ωi ) sin(ωi dj )
i=0 j=0 G = (P T P + QT Q)−1 (P T R + QT I)D(DT D)−1 ,
2 s.t. K < Sd (16)

N2 
K
+ g(n, k) dj sin(nωi )
k
(6)
where the existence of (P T P + QT Q)−1 and (DT D)−1 are
n=N1 k=0
proved in the Appendices A and B. Consequently, with the
where ωi ∈ [0, π] with ωi = Siπω , and dj ∈ [0, 1] with dj = Sjd . obtained parameter matrix G, the filters for different values of
The constants Sω and Sd are the total number of ωi and dj , d can be calculated via (4).

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550 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 25, NO. 2, APRIL 2020

Fig. 1. Block diagram of the control system with LP FIR-VFDF based fractional repetitive control.

B. Design of the LP FIR-VFDF-Based Fractional zero-phase-tracking-error method [37] is chosen. Consequently,


Repetitive Control the stable, causal inversion of the baseline closed-loop dynamics
obtained can be rewritten as
With the objective of precisely tracking high-frequency peri-
odic trajectories without the constraint of having the sampling Bf (z)A(z)
Ci (z) = z −(nc +nu ) . (18)
frequency be an integer multiple of the trajectory frequency, the Bs (z)β 2
LP FIR-VFDF is incorporated into the conventional RC scheme
The term Bf (z) is determined by inverting the coefficients of
to control nanopositioning stages possessing hysteresis nonlin-
Bu (z). The parameters nu and nc are the order of Bu (z) and
earity and nonminimum phase dynamics. The overall block
the compensated order of Ci (z) to make it causal, respectively.
diagram of LP FIR-VFDF-based fractional repetitive control
The constant β is given by β = |β0 | + |β1 | + |β2 | + · · · , where
is shown in Fig. 1. Since the piezoactuated nanopositioning
βi are the corresponding coefficients of Bu (z). The block
stages exhibit both linear dynamics and complicated hysteresis
z −m is the phase compensator of the inversion, with the order
nonlinearities, the system model typically adopted is a cascaded
m = nc + r.
structure of the hysteresis model and the linear dynamics transfer
Since this article focuses on the fractional (noninteger) ratio
function [5]. It is further found that this hysteresis nonlinearity
between the sampling frequency and the trajectory frequency,
can be modeled as a set of bounded periodic disturbances
the number of delay (sample) points in the delay loop is calcu-
dh (k) injected to the dynamics, when the system is dedicated to
lated by rounding N to the negative infinity, i.e., Ñ = f loor(N ).
tracking periodic trajectories [29]. Consequently, the piezoac-
The residual fractional delay z −d will be compensated by the
tuated nanopositioning stage is described as the dynamics P (z)
designed LP FIR-VFDF. It should be noted that, the basic control
cascaded with the bounded disturbances dh (k) resulting from
diagram of the conventional RC is the same as that of the pro-
the hysteresis of the piezoelectric actuator. The terms yd (k),
posed LP FIR-VFDF-based fractional repetitive control shown
ya (k), and ek are the desired input trajectory, the actual output
in Fig. 1, except that the F (z, d) is replaced by a conventional
displacement and the corresponding tracking error, respectively.
low-pass filter and the number of delay points is rounded to an
In order to generate the control voltage, the LP FIR-VFDF-
nearest integer value (N̂ = round(N )).
based fractional repetitive controller is plugged into the baseline
Theorem 1 (Ascertaining Stability): In order to provide a
feedback control scheme with the tracking controller Cf (z).
guideline of the parameters selection of the proposed LP FIR-
With its ease of implementation, Cf (z) is chosen as a simple PI
VFDF-based fractional repetitive control scheme, the stability
controller whose transfer function is given by kp + ki z−1
Ts
, where
analysis is demonstrated herewith.
Ts is the sampling time in this article. The control gains will be
As the LP FIR-VFDF-based fractional repetitive control is
tuned via the trial and error method to achieve the best possible
a plugged-in (retrofitted) scheme, the baseline system with
tracking performance. The control gain kc is a constant chosen
PI controller should first be asymptotically stable. Assume
appropriately to guarantee stability of the control system. The
this condition is satisfied, which implies that the polynomial
block Ci (z) is the inversion of the baseline closed-loop system
1 + P Cf = 0 has no roots outside the unit circle in the z-plane
that includes the plant P (z) and the tracking controller Cf (z).
(the indices of z-domain and the fractional delay d are omitted in
Thus, Ci (z) takes the form
the stability analysis). With the control scheme shown in Fig. 1,
 −1  −1
P (z)Cf (z) −r Bs (z)Bu (z) the characteristic polynomial of the closed-loop system can be
Ci (z) = = z .
1 + P (z)Cf (z) A(z) derived as
(17)
D = (1 + P Cf )[1 − F z −Ñ (1 − kc z m Ci T )] (19)
Due to the nonminimum phase nature of the stage, there exist
zeros outside of the unit circle in the z-plane, making the where
direct inversion unrealizable. As expressed in (17), the ze- P Cf
ros are decomposed into two groups. The minimum-phase zeros T = . (20)
1 + P Cf
are grouped into Bs (z), while the nonminimum phase zeros
are grouped into Bu (z). The constant r is the relative degree It is assumed that the first item of (19) is stable, and consequently
of the transfer function in (17). To derive a stable inversion, the the stability of the closed-loop system relies on the second

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LI et al.: FRACTIONAL REPETITIVE CONTROL OF NANOPOSITIONING STAGES FOR HIGH-SPEED SCANNING 551

item. According to the Small-Gain Theorem, the system is


asymptotically stable, when the following condition is satisfied
for all the frequencies:

−Ñ
F z (1 − kc z m Ci T ) < 1. (21)

Clearly, |F | ≤ 1 and |z −Ñ | = 1. From (17) and (18), we have


z m Ci T = Bu Bf /β 2 . Hence, this inequality can be simplified
to

(1 − kc Bu Bf /β 2 ) < 1. (22)
Since β is selected as β = |β0 | + |β1 | + |β2 | + · · · in this article,
β 2 ≥ max(Bu Bf ). As a result, the stability condition of the
closed-loop system can thus be stated as
0 < kc < 2. (23)
Fig. 2. Comparison of the frequency responses of different filters with
d = 0.5.
C. Design of Lagrange Interpolating-Based Fractional
Repetitive Control
In order to further demonstrate the effectiveness of the LP
FIR-VFDF-based fractional repetitive control, the commonly
employed LIFRC is selected for comparison. In this method,
the fractional delay is calculated as

M
L(z, d) ≈ Ak z −k (24)
k=0

with

M
d−i
Ak = , k = 0, 1, 2 · · · M (25)
k−i
i=0, i=k

where M is the order of the Lagrange interpolation and is


chosen as 3 in most reported works with the tradeoff between
the approximation accuracy and computational complexity [31]
and [33]. The LIFRC is implemented by replacing the F (z, d)
in Fig. 1 with L(z, d) cascading with a low-pass filter. Since
the effect of the interpolation improves when d ≈ M/2 [38],
the delay of the LIFRC is approximated in the range [1, 2]. In
this sense, the number of delayed points is then calculated as

N = f loor(N ) − 1. A full implementation of the LIFRC on a
nanopositioner is reported in [31].

D. Filter Performance Evaluation


To evaluate the performance of the LP FIR-VFDF, it is com-
pared with that obtained by 1) the low-pass filter used in the con-
ventional RC and 2) the cascaded two filters (the Lagrange
interpolating and the low-pass filter) used in the LIFRC. Since
the simplest and optimized zero-phase low-pass filter used in the Fig. 3. Frequency responses of the LP FIR-VFDFs with different
weights for different values of d. (a) d = 0.1. (b) d = 0.5.
conventional RC has the form q(z) = 0.25z −1 + 0.5 + 0.25z
[29] and [31], the low-pass behavior of the LP FIR-VFDF is
designed to approximately the same, for a fair comparison. The FIR-VFDF is selected the same as that of the cascaded filters in
frequency response of q(z) is shown in Fig. 2 with the solid the LIFRC, which is L = N2 − N1 + 1 = 6. To determine the
black line. Following this, the passband, the transition-band, filter coefficients, the weights in (6) have to be initialized. To
and the stopband are chosen as [0, 0.32π), [0.32π, 0.99π), and begin with, the weights are set to 1 for all the frequencies. The
[0.99π, π], respectively. Sω and Sd are both chosen as 100, parameter N1 is selected as −1 to obtain the minimal approxi-
which implies that the frequency resolution and fractional delay mation error. The results for the values of d = 0.1 and d = 0.5
resolution are 0.01π and 0.01, respectively. The length of the LP are shown in Fig. 3(a) and (b), respectively. It can be seen that

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552 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 25, NO. 2, APRIL 2020

Fig. 4. Experimental setup showing the nanopositioning stage, the


dSPACE module, the high-voltage amplifier, and the capacitive sensor
(gauging module).
Fig. 5. Measured frequency response of the system (blue) superim-
posed on that of the identified model (red) showing that the identified
model is adequately accurate.

although the approximation error is relatively low for d = 0.5,


that of the phase response is quite large for d = 0.1. Meanwhile,
the results in passband and stopband are not satisfied. All these decoupled performance. The Y-axis with its first resonance
would lead to a severe degradation in tracking performance. at 14 kHz, is selected for the experiments. The displacement
Since our focuses are the constant gain and linear phase response along each axis is measured by a capacitive sensor (Probe
in the passband, the weights in the passband, transition-band, 2823 and Gauging Module 8810 from MicroSense, resolution <
and the stopband are set as 502 : 1 : 252 and 1002 : 1 : 502 , 1 nm − rms) via the analog to digital converters of the dSPACE.
respectively. The filters obtained with these two weights are also The dSPACE-DS1103 is configured to capture the real-time dis-
shown in Fig. 3. It is observed that with the adjusted weights, the placement signals for closed-loop control. The control diagram
phase responses are gradually close to the ideal line, and a wider is established via Matlab/Simulink and downloaded into the
bandwidth is achieved. Consequently, the weights are selected dSPACE host, operated via Controldesk. The actuation voltage
as 1002 : 1 : 502 in this article. generated by the dSPACE is fed into the high voltage amplifier,
With the weights of 1002 : 1 : 502 , the LP FIR-VFDF with which has an amplification factor of 20 and a range of 0–200 V,
L = 5 is also designed and implemented. The frequency re- via digital to analog converters. The sampling time Ts of the
sponses of the conventional low-pass filter q(z), the cascaded dSPACE control system is set to 2 μs (see [39] for more details).
two filters in the LIFRC and LP FIR-VFDF with different values
of L are compared in Fig. 2. It can be observed that with the B. System Identification and Controller Parameters
Lagrange interpolation method, the pass-bandwidth is reduced Design
resulting in a degraded tracking of high-frequency trajectories. Prior to commencing the control design, an identification of
In contrast, although the phase responses of the LP FIR-VFDFs the system dynamics within the bandwidth of interest (10 Hz–
are worse than that of the equivalent filter in the LIFRC, they 20 kHz) is first carried out. The frequency response data is
are almost the same within the interested passband. More impor- recorded using bandlimited white noise as input and a corre-
tantly, the LP FIR-VFDFs exhibit wider pass-bandwidth, which sponding z-domain model is identified. The identified model
would guarantee the tracking precision of the RC in high-speed fully captures the linear dynamics of the nanopositioner axis
scanning. It is also useful to note that, with the increase in the within the bandwidth of interest as shown in Fig. 5. The resulting
filter length, the approximation error can be further reduced. For z-domain transfer-function model is given by
a fair comparison, the length of the LP FIR-VFDF is set to L = 6
in the following experiments. −1.3906e−4 (z 2 + 2.1708z + 2.196)
G(z) = z −1
(z 2 − 0.2944z + 0.2061)
III. EXPERIMENTAL SYSTEM DESCRIPTION (z 2 + 3.0375z + 31.9162)(z − 11.4914)
× . (26)
A. Experimental Setup (z 2 + 0.3720z + 0.8702)(z − 0.4428)
To verify the effectiveness of the proposed LP FIR-VFDF- The controller parameters of the LP FIR-VFDF-based frac-
based fractional repetitive control, the experiments are con- tional repetitive control, LIFRC, conventional RC, and PI con-
ducted on a two-axis custom-built flexure-hinge nanopositioning trol schemes are derived using the identified system model
stage. The overall experimental setup is shown in Fig. 4. The parameters. The causal system inversion Ci (z) can be computed
workspace of the stage is 11.2 × 11.6 μm. Since the cross- using (18), where nu and nc both have a value of 5, and
coupling effect between these two scanning axes is less than r = 1. Consequently, the order of the phase compensator is 6.
0.52% of the full range, the axes can be treated with the Simulation results from the step response are used to select the

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LI et al.: FRACTIONAL REPETITIVE CONTROL OF NANOPOSITIONING STAGES FOR HIGH-SPEED SCANNING 553

TABLE I
CONTROL PARAMETERS FOR DIFFERENT CONTROL SCHEMES (WHERE
FDFRC DENOTES THE LP FIR-VFDF-BASED FRACTIONAL
REPETITIVE CONTROL)

repetitive control. All triangular trajectories provide a displace-


Fig. 6. Sensitivity functions under different control schemes for the ment of 2.5 μm. The control parameters (as shown in Table I)
tracking frequency of 1100 Hz (where FDFRC denotes the LP FIR- are kept constant for all the frequencies.
VFDF-based fractional repetitive control). To evaluate the tracking performance in the steady state, two
performance metrics are employed: 1) maximum tracking errors,
defined as
gains for Cf (z), which are maximized prior to the occurrence of
any significant vibrations. These gains are further tuned during max |yd (t) − ya (t)|
t∈(0,10Tr ]
real-time experiments. The PI gains are finally selected as 0.1 em = × 100% (27)
max[yd (t)] − min[yd (t)]
and 6000, respectively. The noncausal term in the low-pass
filter q(z) and F (z, d) can be compensated with a delay term 2) root-mean-square tracking errors, defined as
z −Ñ +m in real time control. It is worth mentioning that, for 
the pure PI control, the plugged-in RC module is nonexistent.  2
t∈(0,10Tr ] [yd (t) − ya (t)]
1
10Tr
To evaluate the four control schemes, their sensitivity functions erms = × 100% (28)
are compared in Fig. 6, for a specific tracking frequency of max[yd (t)] − min[yd (t)]
1100 Hz, where the number of the delay points is 45.45. For
where Tr is the period of the desired trajectory. The results
the conventional RC control, the number of the delay points is
for these metrics under different control schemes for different
rounded to 45. It is found that all the three RC schemes result in
tracking frequencies are summarized in Table II.
significantly lower errors when compared to the baseline scheme
As expected, the baseline PI scheme results in very signif-
with PI tracking controller alone. However, for the conventional
icant tracking errors even at low frequencies. This is due to
RC, due to the noninteger (fractional) ratio between the sampling
the broadband nature of the triangular trajectories (infinite odd
frequency and the trajectory frequency, the attenuation of the
harmonics of the fundamental frequency) and the relatively
tracking errors at 1100 Hz is only −22 dB as opposed to
narrow tracking bandwidth afforded by the PI controller alone.
−45 dB for the LIFRC and −60 dB for the LP FIR-VFDF-based
Note that N in the second column of the Table II, is the
fractional repetitive control, respectively. The same trend is seen
number of delay (sample) points in theory with N = fs /fd .
at higher harmonics. Therefore, it is expected that the LP FIR-
Consequently, where N is an integer, the PI+LIFRC as well
VFDF-based fractional repetitive control should deliver superior
as the PI+ LP FIR-VFDF-based fractional repetitive control
disturbance rejection and result in highly accurate tracking of
(PI+FDFRC) schemes are not necessarily designed while the
high-frequency trajectories irrespective of whether the sampling
PI+RC scheme significantly outperforms the PI-only control
frequency is an integer multiple of the trajectory frequency.
scheme. Where N is not an integer (fractional delay), the
PI+LIFRC delivers superior performance to both the PI as well
IV. EXPERIMENTAL STUDIES as the PI+RC schemes. However, in all such fractional delay
To make a comprehensive study, the comparative experi- instances, the newly proposed PI+FDFRC scheme outperforms
ments are conducted on the nanopositioning stage described in the traditional PI+LIFRC scheme by quite a margin. This su-
Section III-A for frequencies ranging from 100 to 1587.3 Hz, perior performance of the PI+FDFRC scheme is consistent
resulting in rounding errors varying between 0 and 0.5. Low- for all the frequencies (including the high-frequencies) tested
frequency (100, 150, and 200 Hz) triangular trajectories are herewith.
selected to demonstrate that the proposed scheme possesses In order to better illustrate the tracking performance achieved
good low-frequency tracking performance. A number of high- by the different control schemes, time-domain tracking results
frequency triangular trajectories with fundamental frequency were recorded for the high-frequency 1587.3 Hz (N = 31.5)
ranging from 1000 to 1587.3 Hz are also tested to show- and 1538.5 Hz (N = 32.5) triangular trajectories, as shown in
case the significantly improved high-frequency tracking perfor- Fig. 7(A) and (B), respectively. In these two particular cases, the
mance afforded by the proposed LP FIR-VFDF-based fractional rounding errors are both 0.5. It can be observed from Fig. 7(A-c)

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554 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 25, NO. 2, APRIL 2020

TABLE II
TRACKING ERRORS UNDER DIFFERENT CONTROL SCHEMES FOR DIFFERENT TRACKING FREQUENCIES
(WHERE FDFRC DENOTES THE LP FIR-VFDF-BASED FRACTIONAL REPETITIVE CONTROL)

Fig. 7. Tracking results under different control schemes for different tracking frequencies. (A) 1587.3 Hz (N = 31.5). (B) 1538.5 Hz (N = 32.5).
(a) Overall tracking results. (b) Tracking errors. (c) Enlarged tracking errors in steady state.

and (B-c) that, for PI+RC scheme, there exist significant steady- errors when compared with those using the traditional
state tracking errors, which degrade the tracking performance PI+LIFRC scheme. More importantly, the PI+FDFRC scheme
greatly. With the PI+LIFRC and PI+FDFRC schemes, these reaches steady-state as quickly as the basic PI+RC scheme.
tracking errors are reduced significantly. Moreover, the proposed These results validate the effectiveness of the proposed
PI+FDFRC scheme shows a significant reduction in tracking PI+FDFRC scheme, in terms of the tracking precision and

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LI et al.: FRACTIONAL REPETITIVE CONTROL OF NANOPOSITIONING STAGES FOR HIGH-SPEED SCANNING 555

convergence speed. As a consequence, the proposed PI+FDFRC and


scheme emerges as a strong contender for the adopted control ⎡ ⎤
W (ω0 )
scheme in high-speed nanopositioning applications. ⎢ W (ω1 ) ⎥
⎢ ⎥
W =⎢
⎢ ..
⎥.
⎥ (A.3)
⎣ . ⎦
V. CONCLUSION
W (ωSω )
This article proposes the LP FIR-VFDF to enhance the per-
formance of the conventional RC scheme during high-speed Similarly, from (12), QT Q can be described by Qc T W Qc ,
nanoscale scanning operations bypassing the restriction of hav- where
ing the sampling frequency be an integer multiple of the trajec- ⎡ ⎤
sin(N1 ω0 ) sin[(N1 + 1)ω0 ]
· · · sin(N2 ω0 )
tory frequency. The filter works by combining approximation ⎢ sin(N ω ) · · · sin(N2 ω1 ) ⎥
sin[(N1 + 1)ω1 ]
⎢ 1 1 ⎥
of the fractional delay and low-pass behavior together, as an Qc = ⎢⎢ . .. .. .. ⎥.

alternative to the commonly used low-pass filter cascading with ⎣ .. . . . ⎦
the fractional delay approximation. The weighted-least-square sin(N1 ωSω ) sin[(N1 + 1)ωSω ]
· · · sin(N2 ωSω )
method is employed to optimally design the variable fractional (A.4)
delay filters, which minimizes the approximation error within Let X ∈ R(N2 −N1 +1)×1 be an arbitrary vector. When the rela-
the interested bandwidth. The comparative tracking experiments tionship X T (P T P + QT Q)X > 0 is satisfied, P T P + QT Q is
with the conventional PI+RC, PI+LIFRC, and the pure PI control clearly positive definite. Denote X T Pc T = [ C0 C1 . . . CSω ],
schemes are conducted on a custom-built nanopositioning stage and X T Qc T = [ S0 S1 . . . SSω ], then
for frequencies ranging from the low-frequency of 150 Hz to the
high-frequency of 1587.3 Hz. The experimental results show X T (P T P + QT Q)X = X T (Pc T W Pc + Qc T W Qc )X
that the proposed LP FIR-VFDF-based fractional repetitive
control scheme outperforms the conventional LIFRC scheme = W (ω0 )(C0 2 + S0 2 ) + W (ω1 )(C1 2 + S1 2 ) + · · ·
of the same order in terms of tracking performance. Triangular + W (ωsω )(Csω 2 + Ssω 2 ). (A.5)
trajectories with a fundamental frequency up to 1587.3 Hz
were accurately tracked by implementing the proposed LP FIR- The condition W (ωi ) > 0 is always satisfied. Following (Ci 2 +
VFDF-based fractional repetitive control with positioning errors Si 2 ) > 0, the proof can be completed. In this sense, the problem
as low as 0.505%—clearly highlighting the proposed schemes of positive definite of P T P + QT Q resolve into a problem of
efficacy at delivering high-speed nanopositioning. positive definite of Pc T Pc + Qc T Qc . Substituting (A.2) and
(A.4) into Pc T Pc + Qc T Qc

APPENDIX A PcT Pc + Qc T Qc =
⎡ ⎤
PROOF OF THE EXISTENCE OF (P T P + QT Q)−1 
Sω 

⎢ Sω + 1 cos ωi ··· cos nωi

Expanding (11), we could have ⎢ i=0 i=0 ⎥
⎢ S 
Sω ⎥
⎢ ω cos ω Sω + 1 ··· cos(n − 1)ωi ⎥
⎡ ⎤ ⎢ i ⎥.
1 ⎢ i=0 ⎥
W 2 (ω0 ) ⎢ .. ..
i=0
.. ⎥
⎢ ⎥ ⎢ .. ⎥

1
W 2 (ω1 ) ⎥ ⎢ . . . . ⎥
⎢S ⎥
P =⎢
⎢ ..

⎥ ⎣ ω 
Sω ⎦
⎣ . ⎦ cos nωi cos(n − 1)ωi ··· Sω + 1
1
i=0 i=0
W 2 (ωSω ) S ω (A.6)
⎡ ⎤ As ωi is distributed uniformly in [0, π], i=0 cos nω i = 0.
cos(N1 ω0 ) cos[(N1 + 1)ω0 ] ··· cos(N2 ω0 ) Therefore, Pc T Pc + Qc T Qc is positive definite, and so is
⎢ cos(N ω ) cos[(N + 1)ω ] ··· cos(N2 ω1 ) ⎥ P T P + QT Q. The proof is, thus, completed.
⎢ 1 1 1 1 ⎥
×⎢
⎢ . . .. .. ⎥

⎣ .. .. . . ⎦ APPENDIX B
cos(N1 ωSω ) cos[(N1 + 1)ωSω ] · · · cos(N2 ωSω ) PROOF OF THE EXISTENCE OF (DT D)−1
(A.1)
In view of the definition
⎡ ⎤
T T d00 d10 · · · dk0
and hence, P P can be expressed as Pc W Pc , with ⎢ d0 d1 · · · dk ⎥
⎢ 1 1 1 ⎥
⎡ ⎤ D = [dkj ] = ⎢
⎢ .. .. .. ⎥⎥ (B.1)
cos(N1 ω0 ) cos[(N1 + 1)ω0 ] ··· cos(N2 ω0 ) ⎣ . . . ⎦
⎢ cos(N ω ) cos[(N + 1)ω ] ··· cos(N2 ω1 ) ⎥
⎢ 1 1 1 1 ⎥ d0Sd d1Sd · · · dkSd
Pc = ⎢
⎢ .. .. .. .. ⎥

⎣ . . . . ⎦ where dj = di (i = j). Thus, rank(D) = min(Sd + 1, K + 1).
cos(N1 ωSω ) cos[(N1 + 1)ωSω ] · · · cos(N2 ωSω ) As DT D has the dimension of K × K, the term DT D is full
(A.2) rank, when K < Sd . The proof is, thus, completed.

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556 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 25, NO. 2, APRIL 2020

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vol. 73, no. 9, pp. 3232–3241, Sep. 2002. Linlin Li received the B.E. degree (with honors)
[19] A. San-Millan, V. Feliu-Batlle, and S. S. Aphale, “Fractional order imple- in mechanical design, manufacturing, and au-
mentation of integral resonant control—A nanopositioning application,” tomation from Shandong University, Jinan,
ISA Trans., vol. 82, pp. 223–231, Nov. 2018. China, in 2014. She is currently working toward
[20] C.-X. Li, Y. Ding, G.-Y. Gu, and L.-M. Zhu, “Damping control of piezo- the Ph.D. degree in mechanical engineering
actuated nanopositioning stages with recursive delayed position feedback,” with Shanghai Jiao Tong University, Shanghai,
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[21] Y. Jian, D. Huang, J. Liu, and D. Min, “High-precision tracking of Her research interests include mechatron-
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pp. 368–377, Jan. 2019. microscopes.

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LI et al.: FRACTIONAL REPETITIVE CONTROL OF NANOPOSITIONING STAGES FOR HIGH-SPEED SCANNING 557

Zaozao Chen received the B.E. degree from LiMin Zhu (Member IEEE) received the B.E.
Shanghai Jiao Tong University, Shanghai, degree (with honors) and the Ph.D. degree in
China, in 2017, where he is currently working mechanical engineering from Southeast Univer-
toward the Ph.D. degree, both in mechanical sity, in 1994 and 1999, respectively.
engineering. From November 1999 to January 2002, he
His research interests include signal process- worked as a Postdoctoral Fellow with the
ing, error modeling, detecting, and compensa- Huazhong University of Science and Tech-
tion of multiaxis CNC machine tool. nology. Since March 2002, he has been
with Shanghai Jiao Tong University, Shanghai,
China, where he is currently the Cheung Kong
Chair Professor, Head of the Department of Me-
chanical Engineering, and Vice Director of the State Key Laboratory
of Mechanical System and Vibration. He has held the Visitorship with
Monash University from September 1997 to May 1998 and the City
University of Hong Kong from December 2000 to March 2001. He has
Sumeet S. Aphale (Senior Member IEEE) re- authored or coauthored one monograph and more than 170 international
ceived the bachelor’s degree from the Univer- journal papers. His research interests include multiaxis CNC machining
sity of Pune, Pune, India, in 1999, the master’s technology and machine tool, coordinate metrology and measurement,
degree from the University of Wyoming, and control, sensing, and instrumentation for micro/nano manufacturing.
Laramie, WY, USA, in 2003, and the Ph.D. de- Dr. Zhu was the recipient of the National Science Fund for Distin-
gree from the University of Wyoming, in 2005, all guished Young Scholars, in 2013, and was selected into the National
in electrical engineering with a focus on robotics High-level Personnel of Special Support Program, in 2016. He has been
and control. an Associate Editor for the IEEE TRANSACTIONS ON AUTOMATION SCIENCE
He is currently a Senior Lecturer and a Char- AND ENGINEERING. He is now a Technical Editor for the IEEE/ASME
tered Engineer with the Centre for Applied Dy- TRANSACTIONS ON MECHATRONICS, and Editorial Board Member of the
namics Research, School of Engineering, Uni- Proceedings of the Institution of Mechanical Engineer (IMechE), Part B:
versity of Aberdeen, Aberdeen, U.K. He has held Postdoctoral research Journal of Engineering Manufacture, and Chinese Journal of Mechanical
positions with the ARC Centre of Excellence for Complex Dynamic Engineering.
Systems and Control, The University of Newcastle (2006–2008) and
with the Centre for Applied Dynamics Research, University of Aberdeen
(2008–2009). He has authored or coauthored over 70 papers in peer-
reviewed journals and conferences focussing on control of nanoposition-
ing systems, flexible robots, parallel robots, vibration control, drill-string
dynamics, biomedical device designs, and fibre-optic sensors. His re-
search interests lie in the broad area of mechatronics, applied control,
and robotics.
Dr. Aphale is an Associate Editor for the IEEE Control Systems So-
ciety’s Conference Editorial Board. He is also serves as an Associate
Editor for Shock and Vibration, as well as for Frontiers of Mechanical
Engineering (mechatronics section).

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