Professional Documents
Culture Documents
FOOD (FISH)
PROCESSING
Module 2
Use Tools, Equipment, instruments, Utensils and
Perform Post – Operation Activities
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Food (Fish) Processing
Module 2
Use Tools, Equipment,
instruments, Utensils and Perform
Post – Operation Activities
This instructional
Department material
ofisEducation
collaboratively
● developed
Republic and
ofreviewed by educators
the Philippines
from public schools. We encourage teachers and other education stakeholders to
email their feedback, comments, and recommendations to the Department of
Education – Region 10 at region10@deped.gov.ph
Your feedback and recommendations are highly valued.
The basis for living in this wonderful world is the ability to start for survival.
Unless you have fully and brightly understood what awaits on you. You are generally
in the position to beat difficult situation on the quality of life, achievement and
acquisition that you’ve been dreaming about for a long period of time. Thus, one
needs help to realize it.
1. It guides you on how to use tools, equipment and utensils following standard
procedure
Why process foods? Processing foods extend the edible time frame or shelf–
life of the food also known as Food Preservation. It makes better tasting on foods. It
also produced more varieties of food and convenience.
Lesson 1 – Use and Maintain food Processing Tools, Equipment and Utensils
1
LO 3. Perform post-operation activities (TLE_AFFP9-12UT-0c-3)
What I Know
Let us determine how much you already know about the use of fish
processing tools, equipment and utensils. Take this test.
Directions: Carefully read the questions below. Choose the letter only that
corresponds to the correct answer. Write your answers in your activity notebook.
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5. Which procedure will you master if you want to measure the sugar concentration
of a fresh sap or syrup?
A. How to use a thermometer C. How to use an anemometer
B. How to use a salinometer D. How to use a refractometer
6. Which of the following options are essentials machines in food processing plant
that are important in undertaking activities in line with processing food like fish,
meat, fruits and vegetables through salting, smoking and etc.?
A. Tools B. Equipment C. Utensils D. Condiments
7. What is a system of maintenance that aims to minimize breakdown in equipment
and machinery by a program of regular inspection and repairs?
A. Troubleshooting C. Preventive performance
B. Preventive maintenance D. Safety measure
8. Which of the following is checked to prevent accidental release of gas, water, oil
and etc.?
A. Corrosion C. Vibration
B. Leak detection D. Electrical Insulation
9. Why do we have to check and inspect the equipment before, during and after
using it?
A. To kill microorganisms.
B. To know when to use the tools and equipment.
C. To have an assurance that the tools and equipment are clean.
D. It helps in effectively planning and efficiently carrying out troubleshooting
and preventive maintenance.
10. Why do we have to check the switch, detective plugs and other parts of
equipment or machines that are electrically operated?
A. To lower the electric bill C. To avoid accidents like electrocution
B. To monitor the electric bill D. To know if we consume too much energy
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11. How essential is troubleshooting on equipment or machines that breakdown?
A. It ensures the usefulness of the equipment.
B. It ensures a longer capability of an equipment.
C. It ensures a shorter capability of an equipment.
D. All of the above
12. Your teacher instructed you to extract apple. What specific equipment are you
going to use?
A. Blender B. Juice extractor C. Grater D. Miller
13. What do we have to remember in using the range?
A. Use utensils that are large enough to prevent the boiling food from spilling
over.
B. Use utensils that are small enough to prevent the boiling food from spilling
over.
C. Use utensils that are medium enough to prevent the boiling food from
spilling over.
D. All of the above
14. Which of the following options does not belong to the steps in defrosting the
refrigerator?
A. Turn off the electric current.
B. Remove food from the box.
C. Remove all ice trays and frozen foods from the freezing unit.
D. Wrap frozen foods in newspaper to keep them from thawing.
15. Which of the following steps in caring cooking equipment does not belong of the
group?
A. When cool, wash top of stove.
B. Remove the food in the lower part of the utensils.
C. Scrape grease from cracks, openings and hinges.
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D. Remove all burnt sediment and wipe grease from top of the stove.
What’s In
Directions: Supply the missing letter/s to complete each word below. Write your
answer in your activity notebook.
What’s New
Activity 1: Know Me
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Look for two sets of User Manual/Guide of tools, equipment and utensils
available in your home. Read and understand their instructions carefully and write
down the procedures on how it is being used. Your answers will be written in your
activity notebook.
What is it?
1. Machine temperature
2. Hydraulic fluid
4. Crack
5. Leak detection
6. Vibration
7. Corrosion
8. Electric insulation
Performing pre – operation activities ensure that all the tools, equipment and
utensils assembled, checked, inspected, sanitized, readied and stowed after tested
are the proper and appropriate devices essential in processing food like salting,
curing, smoking, fermentation, pickling, canning, bottling, processing using sugar,
drying, and dehydration or artificial drying. Doing these will prevent the use of
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inappropriate devices as well as the occurrence of accidents due to faulty or
defective tools, equipment and utensils.
Food processing equipment when sold are provided with a User’s Guide or
Manuals containing the manufacturer’s specifications and precautions to the user in
a form of sticker or Warning Label attached to the equipment itself. This gives an
assurance that the equipment/machine or tool is in excellent condition for it has
passed quality control during manufacturing.
The specification usually gives a detailed description and instruction about the
equipment’s - dimensions, materials, and other relevant information.
The dimension gives the measurement and size of the tools or equipment in
terms of length, width or height.
The capacity specifies the measurement of the amount which a device can
hold or contain as in boilers, cooker, or steamers or a weighing scale.
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Below are some examples of manufacturer’s specifications, which must be
properly interpreted resulting to an accurate and safe operation/manipulation of the
equipment or machine:
2. Put only clean containers and wipe first before refrigerating them.
4. Keep fatty substances and hands off the rubber seal or gasket of the refrigerator
door. A rubber gasket help seals the door tightly to maintain the cold temperature
in the refrigerator.
5. Wash and clean the refrigerator once a week using warm water to which a little
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amount of baking soda has been added. This is prepared by mixing one teaspoon
of baking soda per quart of water. The exterior should be washed with soap and
water, rinsed and dried. Avoid the use of abrasives like chlorine, scouring agents
and others.
6. Remove ice cubes by letting cold water run over them in the ice – cube pan.
b. Refill the ice cube pan with warm water not hot water, and place it at the
c. Keep the drip tray in place to catch the melting ice that drops off;
e. Wash the refrigerator and the drip pan. Never try to speed up defrosting by
General Directions for Using Pressure Canners for Fruits and Vegetables
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7. Pre-heat or pre-cook food as per recipe.
8. Place 2 quarts of boiling water in cooker with basket in place. Set cooker on heat.
9. Place clean, sterile rubber rings on jar or cover as directed, when closure requires
10. Fill hot containers promptly with hot food according to given directions.
11. Fill jar to proper level with boiling liquid as to recipe requires. Don’t fill the
container up to the top but allow space for any expansion. All equipment used
should be clean.
12. Work out bubbles with a clean knife or spatula. Wipe sealing edge with clean
wet cloth.
13. Adjust closures on jars according to directions for types of closures applied. If
bottles are used, close tightly and then turn back by ¼ inch.
14. Place each hot container inside the pressure canner. Avoid placing them in
15. Put cover on cooker and lock in closed position. Use maximum heat under it.
16. Watch for steam to come from the petcock. Petcock valve should be opened
exact position.
17. Allow steam to come out freely for 7 – 10 minutes to eliminate all air pockets.
Close petcock.
18. Apply the maximum heat to raise the pressure - to reach the boiling point and
then lower heat to maintain the pressure desired. Start timing the
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eliminate fluctuations in pressure, pressure cooker should be kept at required
19. Turn off heat at end of processing time or remove cooker from heat at end of
processing time when using electric stove or any other constant heat unit.
20. When canning in glass jars, allow pressure to return to zero of its own accord.
21. Open petcock. Remove cover from the cooker. Under no circumstances should
its cover be opened until dial on the steam gauge points to zero. Lift the cooker
22. Immediately toss dishtowel over cooker and containers. Let cooker stand for 3 –
4 minutes.
23. Remove basket of jars from cooker and place on board or towel free from draft.
Be sure to follow the directions religiously that come with pressure canner.
Bear the alterations in mind. With regard to altitude processing, increase the
pressure by 1 pound for every 508 meters or 2, 000 feet above sea level.
2. Put a rack with stand at the bottom of the cooker. A rack can be old bottles or milk
4. Put on the cover of the cooker. Be sure the cover arrow aligns with “line mark” on
5. Tighten two opposite bakelite wing nuts or knobs at the same time evenly. Never
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tighten one wing nut or knob at a time.
6. Turn on the stove. The water in the cooker begins to boil at 212 0 F or 1000C at
sea level forming steam. The steam drives out the air through the vent pipe and
7. Exhaust the air in the cooker for 8 to 10 minutes so that air cannot interfere with
8. Close the vent pipe by putting the pressure regulator weight. The hole of the
pressure regulator weight should correspond to the desired pressure directly over
the vent pipe. For instance, if the desired pressure is 10 pounds so the pressure
9. When vent pipe is closed, the steam can no longer escaped so the pressure rises
up to the desired pressure. The pressure regulator weight jiggles or rocks when
the pressure is reached. This is called coming up time (CUT). Water under
10. If desired pressure is reached, start counting the processing time. If processing
this stage, heat penetrates the jar by conduction or heat passes from one
fluids expand, rise and are replaced by cooker fluids. In other words, heat
one half (1/2) inch of the jar acts as a cushion. In jars, the pressure usually gets
so great that most of the air is driven out under the cover. The pressure and
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temperature in the jar is finally the same with the pressure cooker.
11. At the end of the processing time, turn off the stove. Temperature and pressure
begin to fall as the cooling off period starts. Wait until the gauge registers to zero
12. Loosen two opposite Bakelite wing nuts or knobs at the same time. When all
wing nuts were loosened, open the cover of the cooker in slanting position away
13. Get immediately the glass jars one at a time from the cooker and close. Invert
the glass jars to determine if bubbles continuous to flow as sign of good sealing.
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4. Protect the metal – to – metal seal from being struck or dented.
5. Protect the metal - to – metal seal must be lubricated periodically with
Vaseline oil to prevent the cover from scratching and sticking to the bottom.
The metal – to – metal seal must not be permitted to become dry, as this
could result on severe damage to the metal – to – metal seal and make it very
difficult to remove the cover.
6. Wipe periodically the metal – to – metal seal with clean towel to remove any
build – up of foreign material trapped in the lubricant.
7. Avoid hard scrubbing of the metal – to – metal seal to prevent damage.
8. The steam pressure gauge should be checked most often for its accuracy.
9. To prevent from pitting the cooker, wash, rinse and dry the cooker thoroughly
every use. Do not wash the cooker while it is still hot.
10. Place lubricant on the threads of the Bakelite wing nuts or knobs to help the
knobs turn more easily and hold the cover securely to the cooker, preventing
steam leaks.
11. Before using the cooker, hold the cover and bring against the light to see if
vent pipe is clear. If you cannot see the light through the vent pipe, insert
carefully a piece of wire in the vent pipe and run it gently in and out to be sure
the tube is clear. Rinse the vent pipe with hot water.
12. Be sure there is always water in the cooker during canning. If cooker boils
dry on the process of canning, never add cold water only hot water must be
added. Do not subject cooker to sudden change of temperature, as this will
cause expansion or contraction, which can crack a cast aluminum utensil.
13. Pressure cooker should never be made more than 2/3 full when cooking
foods like arrozcaldo with milkfish bone meal FPC. When cooking foods
which expand, fill cooker one – half full.
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Non – food contact surfaces are the remaining parts and the surrounding area
that should not make contact with the food during the production. The food
contact surfaces are usually the parts that undergo wear and tear due to rubbing
surfaces, which undergo
1. Metals Chromium over steel gives an easily cleanable, high - luster finish. It is
used in toasters, waffle irons, etc. Non-corrosive metals formed by the alloys of
iron, nickel, and chromium are also used in the construction of food service
equipment.
Lead, brass, copper, cadmium, and galvanized metal must not be used as
food – contact surfaces for equipment, utensils, and containers because they
cause chemical poisoning if they come in contact with the food.
they are durable, inexpensive and can be molded into different combinations.
4. Wood is light in weight and economical but it is porous to bacteria and moisture
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and it absorbs food odors and stains. Wood also wears easily under normal use,
which requires frequent maintenance and repair. Wood is used for cutting
Two of the FDA and construction standards from NSF International and
Underwriters Laboratories Inc. for food processing equipment are easy to assemble
and easy to dismantle or disassemble.
b. Cracks
c. Leaks
d. Corrosion
If the parts of equipment are easy to assemble and disassemble then the
condition of machines or equipment can be easily reported as:
a. Serviceable
b. Repairable
c. Defective
d. Replaceable
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Cleaning and Sanitizing Equipment and Instruments
Chlorine is one of the cheapest and most easily available sanitizers in the
market. It is popularly used in the treatment of water for both household and plant.
Likewise, chlorine is also used to sanitize processing equipment.
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1. Procedure in Cleaning Equipment and Instruments
2. Procedure in Sanitizing:
e. Dry thoroughly.
1. Procedure in Calibrating
a. Weighing Scale
b. Salinometer
c. Refractometer
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the zero mark. Open the refractometer cover and dry the cover and glass
prism using soft tissue paper or a cotton cloth.
d. Thermometer
Check the accuracy by dipping it in hot food to see if the mercury rises
to desired temperature.
Tools and utensils which were washed must be drained and wiped – dry
before keeping them. They are kept in an orderly way in order that it will be easy to
assemble or prepare them when needed. The cabinets or racks where they are kept
must be properly labeled for easier identification on the part of the user.
Procedure:
5. Drain.
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Procedure in Cleaning, Sanitizing, Calibrating and Stowing Equipment and
Instruments
1. Salinometer
2. Thermometer
3. Refractometer
c. Quickly read the scale (the line on the top of the darker area).
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4. Glassware like cylinder, beaker, flask
5. Weighing scales
Put the food on the weighing scale. Record the reading in grams or kilograms.
Gently spoon the ingredients into the cup, filling the cup to overflowing. Then
level off with a metal spatula or straight-edged knife.
Pour liquid on level surface of measuring cups. Have the measuring lines at
eye level to be sure of the exact measurement.
Being familiar with the procedure in using a standard measuring device like a
salinometer, thermometer, weighing scale or a measuring cup or spoon will enable a
food processor to.
Equipment are the tools, supplies and other items needed for a particular
task. When processing food, there are several equipment that are to be used.
These include the following:
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freezers
A food processor, however, must know the essential information regarding the
equipment in terms of how they must be operated or used in accordance with the
manufacturer’s specifications.
1. Handling requirements
2. Operating requirements
3. Discharge label
4. Reporting
5. Testing
6. Positioning
7. Refilling
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What’s More
Activity 2: Sequencing
Direction: Arrange the procedure on proper stowing of tools, equipment and utensils
in chronological order. Write the number only as your answers in your activity
notebook.
_______ 1. Drain.
Directions: Share your learnings from the lesson above by completing the sentence
below. Write your answer in your activity notebook.
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What I Can Do
Directions: Copy and answer the word puzzle below in your activity notebook. Make
sure to discover 15 terms used in this module. Write your answer in your activity
notebook.
s p m t u w n r m h p t i p w b p k e e r w i a y t
a r a f d a e u e u o i t r e g e r m s a a l l h a
n o t k s t a n d a r d l o t i m i c b t h q d i m
i c e i t e p d a s r a p c q h b g l i i g r e o n
t e r p e r a t u r e o a e v j o j e t k o t t t o
a d i n l t t i s y t g s s i d n b a c t e r i a r
t u a v o l u m e k m k y s r o t m n u o l n r p y
i r l t u o r p t o e p k i u z u o i l o e o p u p
o e s a l i n o m e t e r n s c q r n p l r b o s i
n d i s i n f e c t a n t g t u y t g q s j a m o s
e q u i p m e n t u r m e u i w v y e r u l c w r n
Assessment
Directions: Read and analyze the statements and questions carefully. Choose the
letter that corresponds to the correct answer. Write it in your activity notebook.
1. What are some of the specifications included by the manufacturer of a certain tool,
equipment or utensil?
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A. Proper care and maintenance
D. All of these
2. Why are specifications for food processing tool, equipment and utensils
necessary?
C. Both a and b
3. If you are a food processor, why do you need to know the parts of the equipment,
4. If you are going to pack processed foods in tin cans, why do you need to seal it
D. A can sealer is the appropriate equipment for attaching the cover to the
5. What will help you determine the kinds of tools, equipment and utensil you will
6. You already have removed the dirt from the tools, equipment or utensils you
used in processing the food by washing them with soap and water. Why do you
A. Washing with soap and water only removes the adhering dirt
D. All of these
7. Which of these is a sanitizing agent you can use for killing the germs and
A. Sodium chloride
B. Sodium hypochloride
C. Magnesium sulfate
D. Calcium chloride
8. How will you properly store tools, equipment and utensils after using them?
and tear
C. Wipe dry all tools, equipment and utensils which were washed with water
D. All of these
9. Why do you need to inspect and check the condition of equipment and machines
before operating them?
26
B. To check if electrical plugs are in good condition
C. Both and b
10. Which of this preventive machine maintenance will you check before using
equipment or a machine?
D. All of these
11. Which construction material for equipment porous to bacteria and absorbs
12. Why should you check equipment that are electrically operated before using
them?
A. To prevent accident
D. To make sure plugs, outlets and electrical insulation are not defective
13. Your teacher instructed you to use a blender in your activity of preparing mango
jam. It is your first time to use such equipment. Which of these will you do?
14. Your teacher instructed you to check and inspect all the food processing
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B. Prepare a written report following the standard format
D. None of these
15. Why should you operate or use equipment in accordance with manufacturers’
specifications?
D. To be familiar with their parts and functions and to correctly operate, care
Additional Activities
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Congratulations! You have successfully completed answering the
Module 2.
Answer Key
Assessment
What’s More 1. D 11. D
5 1. 2. D 12. B
7 2. 3. B 13. A
4 3. 4. D 14. A
1 4. 29 5. A 15. B
6 5. 6. C
3 6.
References
BOOKS
ELECTRONIC RESOURCES
https://www.google.com/search?
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UdZY2U3clFAwcoFm9Elg&ved=2ahUKEwjCnKHJgvfpAhXNc3AKHXWSDoUQ9QE
wAnoECAgQBA&biw=1517&bih=675#imgrc=SpKgEHpqLNy9NM
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sa=G&hl=en_GB&q=cutting+board+in+use&tbm=isch&source=iu&ictx=1&tbs=simg:
CAESqQIJseNnQPmHjm0anQILELCMpwgaYgpgCAMSKI4d7xGTHbQFtQWyBeQRj
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CBoKCggIARIEGOMiqwwLEJ3twQkalQEKHAoJdmVnZXRhYmxl2qWI9gMLCgkvbS
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GlsaXR5IGtuaWZl2qWI9gMKCggvbS8wMWJxXww&fir=bibrKp5GsBeqXM%253A
%252CeS8i2xQjlGfasM%252C_&vet=1&usg=AI4_-
kTA5PrPB28HJJ7Y24n0pqYLaml2qg&ved=2ahUKEwiCp_urhPfpAhXD7GEKHT85A
1AQ9QEwAXoECAcQBA&biw=1517&bih=675#imgrc=bibrKp5GsBeqXM
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sa=G&hl=en_GB&q=new+kitchen+gagets&tbm=isch&source=iu&ictx=1&tbs=simg:C
AESpwIJDEDi_1P6GoREamwILELCMpwgaYgpgCAMSKKMBxQmeAYwdgwaHBsg
J2AanAsQJpieoJ6onqyeSIswpniedJ6Qn6j0aMPoIsW9x4WF33glY0GxaOzhTz41g9T
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CBoKCggIARIEKLqmOAwLEJ3twQkakwEKGAoEc291cNqliPYDDAoKL20vMDF6M
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kRmJfpuO3kY2qreJfz5WzHsOjOF2g&ved=2ahUKEwiU2eXhhPfpAhUbA4gKHfbXA0
AQ9QEwAnoECAgQBA&biw=1517&bih=675#imgrc=z0oEel93xDJRdM
https://images.app.goo.gl/3Cxyab2BPiAsK4TB8
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