Questions for QM 011

1) What is the SAMMS for Shop Applied, Internal Cement Mortar Lining of Steel Pipe?
( 01-SAMSS-005 )
2) Cosmetic sags, runs, and other non-injurious irregularities are acceptable as long
as the area affected of the total coated area?( is less than 0.5 %)
3) For girth weld areas the allowable DFT shall be in the what range ? (16 to 40 mils)
4) The adhesion of the coating shall be determined at one location on a pipe for each
of the following cases?
a) The first production joint, b) The first joint after any interruption in production
and c) Once every hour or twenty pipe lengths? (All of the above)
5) Travel rate of Holiday detection shall not be conducted if the surface
temperature)of the pipe is what?( above 80°C)

6) The holiday detectors electrode shall not exceed which travel speed?(75cm/s)
7) The specimens shall be bent flat wise at which degree?( 60 degrees)
8) Bend test shall be accomplished with in what time limit?( in less than 30 seconds)
9) The sulphate content shall be what?(less than 50 PPM, the chloride shall be less
than 50 PPM, and calcium carbonate shall be 0.1 0% maximum)
10) What is the minimum substrate temperature is required for coating ?(10 C)
11) Holiday checked using a wet sponge if coating thickness is?(does not exceed 500
micron).
12) What APCS for Shop-Applied Fusion Bonded Epoxy (External) for Pipelines and
Piping? (APCS-104A)

13) What APCS for Shop-Applied Fusion Bonded Epoxy (External) for High Temperature
Pipelines and Piping?( APCS-104B)

14) What is the FBE girth weld coating thickness?(16-40 Mils)

15) What is the Cure time of duel layer FBE ? (48 h),(24 h), (1 h). (30 min)? Actual time
is 90 seconds but not included in options

16) After Blasting the surface in which time limit coating must applied?(4 hours).

17) After blasting if time exceed which defect will occur?( Flush rusting ).

18) What is the gel stage in FBE?(when the liquid material begin to get and converting
to solid)

19) What Moisture contents Allowed in FBE Powder? ( 0.005%,0.05%,0.5%,5%,10%)

20) FBE Stand for what? (Fusion bounded epoxy)

21) Dual layer FBE Coating functions ? (Please read and find the Answer)

22) If the Moisture left on surface which coating defect will occur?(Blistering)

23) What air pressure required at the nozzle? (90 psi)

24) FBE coating application sequence is what? (Please read and find the Answer)

25) What is SAMSS for Shop-Applied External Fusion Bonded Epoxy Coating for Steel
Line Pipes? (09-SAMSS-089)

26) What you will check before using any gauge?(Calibration)

27) What standard for All surfaces to be cement mortar lined shall be cleaned in
accordance with at the time of application of the cement mortar? (St2 of SIS-05-59-
00)

28) FBE applied on which surface? (Pre heated and blasted surface)

29) Coating for fastener, rivets and difficult areas called what?(stripe coat)

30)