USER AND MAINTENANCE MANUAL

ALL RIGHTS RESERVED TO

COSTRUZIONI MECCANICHE PAGLIERANI s.a.s.

NO PART OF THIS MANUAL MAY BE REPRODUCED, SYSTEM MEMORISED OR TRANS-

MITTED IN ANY SHAPE OR FORM, ELECTRONICALLY, MECHANIC, PHOTOCOPIED,
REGISTERED OR OTHER, WITHOUT THE PRIOR WRITTEN AUTHORISATION FROM PA-
GLIERANI.

COSTRUZIONI MECCANICHE PAGLIERANI s.a.s.

SANTARCANGELO DI ROMAGNA (RIMINI) ITALIA

ORTGB01D.PUB/IX96 1-1
1 PRELIMINARY OPERATIONS

1.1 INFO key

Flashing status indicates the visualisation of an alarm in course.
When pressed the signal on the key is fixed and the alarm mes-
sages are visualised.

THE ALARMS MEMORISED ARE :

1) EMERGENCY PRESSED
Stop cycle in course immediately.

2) STOP CYCLE PRESSED

Stop cycle in phase.

3) EMPTYNG PRESSED
Stop machine completely empty.

4) STOP DOWNSTREAM
Downstream group is in off state.

5) THERMAL OVERLOAD
Restart inside panel.

6) PULLING FAULT
Wait 120 sec. and press START.

7) LACK OF AIR
Min. pressure must be 5 BAR.

8) WARNING UP
1st turning on wait for SET temperature.

9) TEMPERATURE OUT
Temperature outside SET MIN / MAX.

10) FILM MARK EXTRA COURSE

Check and START.

11) 1st TURNING ON

Wait 10 sec. and press START.

12) SEALING BAR 5 CLOSED

Check its position.

13) SEALING BAR 5 OPEN

Check its movement.

14) SEALER 5 CLOSED

ORTGB01D.PUB/IX96 1-1
 Check its position.

15) SEALER 5 OPEN

Check its position.

16) SEALER 6 CLOSED

Check its position.

17) SEALER 6 OPEN

Check its position.

18) SEALER 6 LOW

Check its position.

19) SEALER 6 HIGH

Check its position.

20) CUTTING KNIFE OUT

Check its position.

21) CUTTING KNIFE

Check its movement.

22) PINCER 1 CLOSED

Check its position.

23) PINCER 1 OPEN

Check its position.

24) DANCING ROLLER HIGH

Check its position.

25) FILLING SPOUT LOW

Check its position.

26) FILLING SPOUT HIGH

Check its position.

27) WAITING POSITION TROLLEY BEHIND

Check position.

28) WAITING POSITION TROLLEY IN FRONT

Check position.

29) WAITING POSITION TROLLEY IN FRONT

Check position.

30) PULLING TIME OUT

Time out control pulling of film.

31) WAITING PULLING

Encoder fault.

ORTGB01D.PUB/IX96 1-2
 32) WAITING POSITION
Trolley in front encoder fault.

33) WEIGHT A OFF

Restart with F3.

34) WEIGHT B OFF

Restart with F3.

35) ORT1200 MANUAL

Restart with F3.

36) MANUAL CYCLE

Restart with F3.

37) GATES OPEN

Check, close and START.

38) RIGHT GATE OPEN

Close and START.

39) LEFT GATE OPEN

Close and START.

40) EXTERNAL PROTECTION

Close and START.

41) THERMIC “OK”

Error restored press START.

42) AIR “OK”

Error restored press START.

43) TEMPERATURE “OK”

Error restored press START.

44) GATES “OK”

Error restored press START.

ORTGB01D.PUB/IX96 1-3
 1.2 key HELP
When switched on as well as INFO key, signals the existance of a
help description on the alarm in question, it can be consulted by
pressing the key itself.

1.2.1 keys (PgUp) & (PgDW)

Permit the description to scroll until the end marked by "***".

To return to the starting point, press again the buttons in question.

By selecting the sixth dip switch on the CPU in position (OFF/ON), you obtain
the possibility to visualise the messages in a different language (Italian/English).

1.2.2 MODIFY key

Abilitation of the modification phase, allowing the variation
of the values or functioning status of the line.

1.2.3 NUMERICAL key

Allows the modification of the values.

1.2.4 keys (PgUp) or (PgDw)

Modify a status

1.2.5 TAB key

Tabulation of the position of the cursor on the various lines
of the visualised page.

1.2.6 POS key

Positioning of the cursor in a certain position on a line of the
visualised page.

1.2.7 ENTER key

Confirms the alteration of a value or a status.

ORTGB01D.PUB/IX96 1-4
 1.3 keys (PgUp) or (PgDw)
Scrolling of the various pages based on the function key (Fx) abili-
tated.

WARNING

 If for 10 minutes no buttons are pressed on the keyboard, this will

automatically blank out. By pressing the desired key, the keyboard will
once again be visualised.
 To enter the protection areas 1, turn the key selector ENTER DATA
clockwise.
 To carry out a language change, it is necessary to operate on the DIP
switch 6 on the CPU of the PLC connected to the keyboard.

ORTGB01D.PUB/IX96 1-5
 1.4 function key F1

abilitation of the section VISUALISATION MAIN DATA

page 1

*** LINE STATUS ***

 SCALE a continuous read
 SCALE b continuous read
 ORT1200 continuous read

LINE STATUS
SCALE a WEIGHER “a” STATUS START / STOP
SCALE b WEIGHER “b” STATUS START / STOP
ORT1200 PACKER STATUS START / STOP

page 2

*** ORT 1200 *** continuous read

 INST. SPEED sh #### continuous read
 REAL SPEED sh #### continuous read
 TIME sec i ### / r #### continuous read

ORT 1200
INST. SPEED INSTANTANEOUS PRODUCTION
REAL SPEED REAL PRODUCTION
TIME sec UPDATING TIME OF MEANS

page 3

*** ORT 1200 ***

 SCALE a # #### continuous read
 SCALE b # #### continuous read
 TOTAL # ######## continuous read

ORT1200
SCALE a WEIGHER “a” BAG COUNT
SCALE b WEIGHER “b” BAG COUNT
TOTAL WEIGHERS “a” + “b” TOTAL BAG COUNT

ORTGB01D.PUB/IX96 1-6
 page 4

- - WARNING - -
ALL DATA WIL BE
DELETED
Confirm ? XX read text protected 1

CONFIRM

ORTGB01D.PUB/IX96 1-7
 1.5 function key F2
abilitation of the section DATA VISUALISATION FOR FORMAT

page 20

*** ORT 1200 ***

 BAG SIZE mm#### read text protected 1
 SCALE DISCH. s##.# read text protected 1
 SPOUT DISCH s##.# read text protected 1

ORT1200
BAG SIZE ENTER FILM LENGTH mm
SCALE DISCH. WEIGHER DISCHARGE TIME secs.
SPOUT SISCH. FILLING SPOUT DISCHARGE TIME secs.

page 21

*** ORT 1200 ***

 BELT STEP s##.# read text protected 1
 WELDING 5 s##.# read text protected 1
 WELDING 6 s##.# read text protected 1

ORT1200
BELT STEP GUSSET OF BAG SEALING TIME (SEALING 1-2-3-4)
WELDING 5 BOTTOM OF BAG SEALING TIME (SEALING 5)
WELDING 6 TOP OF BAG SEALING TIME (SEALING 6)

ORTGB01D.PUB/IX96 1-8
 1.6 function key F3

abilitation of the section VISUALISATION MAIN DATA

page 30

*** SCALE selection ***

 SCALE a read text
 SCALE b read text
 SCALE 1st PHASE read text

SCALE selection
SCALE a WEIGHER “a” ON / OFF
SCALE b WEIGHER “b” ON / OFF
st
SCALE 1 PHASE WEIGHER / FIRST FLOW ON / OFF

page 31

*** SCALE selection ***

 SCALE VIBRATOR read text
 DISCH VIBRATOR read text
 TWIN DISCHARGE read text

SCALE selection
SCALE VIBRATOR WEIGHER (s) VIBRATOR ON / OFF
DISCH VIBRATOR DISCHARGE HOPPER VIBRATOR ON / OFF
TWIN DISCHARGE DOUBLE DISCHARGE TANK ON / OFF

page 32

*** ORT selection ***

 ORT CYCLE read text
 BLACK READER read text
 WELDING read text

ORT selection
ORT CYCLE FUNCTION STEP BY STEP / AUTOMATIC
BLACK READER READING DOT MARK ON FILM ON / OFF
WELDING BAG GUSSET SEALING ON / OFF

ORTGB01D.PUB/IX96 1-9
 page 33

*** ORT selection ***

 CUTTING read text protected 1
 TROLLEY read text protected 1
 PULLING read text protected 1

ORT selection
CUTTING BLADE CUT AUTOMATIC / MANUAL
TROLLEY TROLLEY AUTOMATIC / MANUAL
PULLING FILM PULLING AUTOMATIC / MANUAL

page 34

*** dimension SET ***

 BAG LENGHT #### read text protected 1
 BAG LOW SPEED #### read text protected 1
 MAX BAG LENGHT #### read text protected 1

Dimension SET
BAG LENGHT ENTER FILM LENGTH mm
BAG LOW SPEED LOW SPEED FILM PULLING mm
MAX BAG LENGHT FILM LENGTH ALARM ON READING DOT MARK mm

page 35

*** trolley SET ***

 PULLING ###.# read text protected 1
 FINGER M1 FORW ###.# read text protected 1
 FINGER M2 FORW ###.# read text protected 1

Trolley SET
PULLING FILM UNWINDING FROM FORWARDING OF TROLLEY
FINGER M1 FORW BAG OPENING ON MOBILE FINGER 1 FROM FORWARDING OF TROLLEY
FINGER M2 FORW BAG ALIGNING ON MOBILE FINGER 2 FROM FORWARDING OF TROLLEY

ORTGB01D.PUB/IX96 1-10
 page 36

*** trolley SET ***

 SPOUT DISCH. ###.# read text protected 1
 WELDER 6 ###.# read text protected 1
 DISCHARGE ###.# read text protected 1

Trolley SET
SPOUT DISCH. FILLING SPOUT LOWERING FROM FORWARDING OF TROLLEY
WELDER 6 SEALER 6 LOWERING FROM FORWARDING OF TROLLEY
DISCHARGE BAG ALIGNING BEHIND MOBILE FINGER 2 FROM RETURN OF TROLLEY

page 37

*** trolley SET ***

 FINGER M2 BACK ###.# read text protected 1
 FINGER M1 BACK ###.# read text protected 1
 FORWARD SIZE ###.# read text protected 1

Trolley SET
FINGER M2 BACK RETURN BAG STRETCHING MOVING FINGER 2 TROLLEY RETURN
FINGER M1 BACK CONSENT TROLLEY CYCLE BACKWARD FOR CLOSING MOVING FINGER
1 ON SEALER 5 TROLLEY RETURN
FORWARD SIZE ENCODER POSITION TO NOTICE IF THE TROLLEY IS MOVING FORWARD
OR BACKWARD SET IS = 330 / 340 mm

ORTGB01D.PUB/IX96 1-11
 1.7 function key F4.
abilitation of the section DATA VISUALISATION FOR FORMAT

page 40

*** timer SET sec ***

 SCALE DISCHARGE ##.# read text protected 1
 SPOUT DISCHARGE ##.# read text protected 1
 BELT LOWER STEP ##.# read text protected 1

Timer SET sec

SCALE DISCHARGE WEIGHER (s) DISCHARGE TIME secs.
SPOUT DISCHARGE FILLING SPOUT DISCHARGE TIME secs.
BELT LOWER STEP BELT DOWN secs.

page 41

*** timer SET sec ***

 PULLING CHECK ##.# read text protected 1
 OPENING PURGE ##.# read text protected 1
 FINGER M1 VAC. ##.# read text protected 1

Timer SET sec

PULLING CHECK FILM UNWINDING CHECK secs.
OPENING PURGE AIR FOR OPENING EDGES SEALER 5 secs.
FINGER M1 VAC VACUUM ON MOBILE FINGER 1 secs.

page 42

*** timer SET sec ***

 FINGER M1 OPENED ##.# read text protected 1
 ALIGNING CYCLE ##.# read text protected 1
 SPOUT ALARM #.# read text protected 1

Timer SET sec

FINGER M1 OPENED MOBILE FINGER 1 FIRST OPENING FILLING SPOUT
ALIGNING CYCLE MOBILE FINGER 2 STETCHING MOVING secs.
SPOUT ALARM BAG ON FILLING SPOUT WITH CROUZET SENSOR ALARM secs.

ORTGB01D.PUB/IX96 1-12
 page 43

*** timer SET sec ***

 FINGER CLOSED ##.# read text protected 1

 FINGER OPENED ##.# read text protected 1

Timer SET sec

FINGER CLOSED FIXED FINGERS CLOSED POSITION secs.
FINGER OPENED MOBILE FINGERS OPEN POSITION secs.

page 44

*** timer SET sec ***

 WELDING K ##.# read text protected 1
 WELDING 5 ##.# read text protected 1
 WELDING 6 ##.# read text protected 1

Timer SET sec

WELDING K GUSSET OF BAG SEALING TIME 1-2-3-4 secs.
WELDING 5 BOTTOM OF BAG SEALING TIME 5 secs.
WELDING 6 TOP OF BAG SEALING TIME 6 secs.

page 45

*** timer SET sec ***

 PURGING K ##.# read text protected 1

 PURGING 5 ##.# read text protected 1

Timer SET sec

PURGING K COOLING OF GUSSET OF BAG SEALER 1-2-3-4 secs.
PURGING 5 COOLING OF BOTTOM OF BAG SEALER 5 secs.

ORTGB01D.PUB/IX96 1-13
 1.8 function key F5

abilitation of the section SERVICE DATA

page 50

 *** DATA MONITOR ***


 DM # #### continuous read
 VALUE #### read text

DM # NUMBER DATA MEMORY TO VISUALISE/VARY

VALUE VALUE OF THE DATA MEMORY RECALLED ON “DM #”

page 51

 * * * DATA CHANGE ***

 DM # #### read only
 OLD VALUE #### read only
 NEW VALUE #### read text protected 1

DM # NUMBER DATA MEMORY TO BE CHANGED

OLD VALUE ACTUAL VALUE OF DATA MEMORY
NEW VALUE NEW VALUE OF DATA MEMORY

page 52

* Trolley display *

 BACK sec ###.# continuous read

 FORWARDS sec ###.# continuous read

Trolley display
BACK DISPLAY BEHIND TROLLEY POSITION secs.
FORWARDS DISPLAY FORWARDS TROLLEY POSITION secs.

ORTGB01D.PUB/IX96 1-14
 page 53

* encoder display *

 FILM PULL #### continuous read

 TROLLEY #### continuous read

Encoder display
FILM PULL DISPLAY FILM LENGTH ENCODER
TROLLEY DISPLAY TROLLEY ENCODER

page 54

* cycle display *

 SCALE “a” #### continuous read

 SCALE “b” #### continuous read

Cycle display
SCALE “a” DISPLAY WEIGHER a REGISTER POSITION
SCALE “b” DISPLAY WEIGHER b REGISTER POSITION

page 55

* cycle display *
 TROLLEY #### continuous read
 FILM PULL #### continuous read
 DISCHARGE #### continuous read

Cycle display
TROLLEY DISPLAY TROLLEY REGISTER POSITION
FILM PULL DISPLAY UNWINDING REGISTER
DISCHARGE DISPLAY DISCHARGE / FILLING SPOUT REGISTER

ORTGB01D.PUB/IX96 1-15
 page 56

* cycle display *

 WELDING “6” #### continuous read


Cycle display
WELDING “6” DISPLAY SEALER 6 REGISTER

page 57

PAGLIERANI sas ITALY

 tel. +39-541-626222
 fax +39-541-621252 continuous read
 TIME h ######## min ## continuous read

TIME DISPLAY HOURS / MIN. TOTAL WORK IN AUTOMATIC FUNCTION

page 58

 Electronic Scale only read

 Scale “A” only read
 Scale “B” only read
 Twin speed scale only read

Electronic scale SET UP ELECTRONIC WEIGHER ON / OFF

Scale “A” SET UP WEIGHER “a” ON / OFF
Scale “B” SET UP WEIGHER “b” ON / OFF
Twin speed scale SET UP WEIGHER 2 SPEED ON / OFF

ORTGB01D.PUB/IX96 1-16
 page 59

 Disch. vibrator only read

 Disch. hammer only read
 Crouzet reader only read
 Finger welding 5 only read

Disch. Vibrator SET UP VIBRATION ON DISCHARGE HOPPER ON / OFF

Disch. Hammer SET UP VIBRATOR ON DISCHARGE HOPPER ON / OFF
Crouzet reader SET UP READING OF BAG PRESENCE ON CROUZET SENSOR ON / OFF
Finger welding 5 SET UP SEALERS FINGER ON / OFF

page 60

 LINGUA / LANGUAGE
 LANGUE / SPRAKE
====================================
 * * * # * * * read text protected 1

LINGUA ITALIAN LANGUAGE SELECTION (0)

LANGUAGE ENGLISH LANGUAGE SELECTION (2)
LANGUE FRENCH LANGUAGE SELECTION (-)
SPRAKE GERMAN LANGUAGE SELECTION (-)

ORTGB01D.PUB/IX96 1-17