Table of Contents

1 Project Summary

2 Construction schedule/ Track Records

3 Installation Vessel & Equipment

4 Detailed Procedure
1 Project Summary
1. Project Summary

▣ Project Summary

1. Project Name : Tamra Offshore Wind Farm Project(30MW)

2. Location : Dumo-ri~Geumdeung-ri, Hangyeong-myeon, Jeju-si, Jeju-do, Korea

3. Client : Tamra offshore wind Power Corporation

4. Main Contract.: Doosan heavy Industry (EPC Contractor)

5. Construction period : 2015. 03. 01 ~ 2016. 10. 30

6. Cost of construction : USD 19,000,000 (Including VAT)

1. Project Summary

▣ CDS Scope of Work

- Construction the essential particulars

① Jacket(Lower Part) : 10 Set × 230 Ton , Jacket(Upper Part) : 10 Set × 154 Ton
② Jacket Pin pile : 10 Set × 88 Ton
③ Tower (Bottom) : 10 Set × 40 Ton
④ Tower (Middle) : 10 Set × 52 Ton
⑤ Tower (Top) : 10 Set × 65 Ton
⑥ 3MW Nacelle : 10 Set × 135 Ton
⑦ 3MW Hub : 10 Set × 30 Ton
⑧ 3MW Blade : 30 Set × 10 Ton
⑨ 3MW Turbine Accessory : 10 Set × 5 Ton
1. Project Summary

▣ Summary of Sub-Contractor

5. Construction Schedule for Jacket basement & WTG

- Subcontractor : CDS Industries. Co., Ltd.

- Marine equipment : Owned Offshore Equipment & Arrangement of fleet
sub-contractor

- Marine equipment Operation : Arranged & Operated by CDS Industries

- Method of Installation of Jacket : Reverse Circulation Drilling & Cast-In-Place

Concrete Pile
- Installation of WTG : Performed with Specialized Company,
Daeshin Wind Power co., Ltd & CDS Industries
1. Project Summary

Configuration of Wind Farm

1. Project Summary
Project Location
1. Project Summary
2 Construction schedule/
Track Records
2. Construction schedule/ Track Records

▣ Completion status of Jacket

1. No.4 Top & Bottom Jacket Installation : May 10th 2015 ~ Jul. 8th 2015

2. No.7 Top & Bottom Jacket Installation : May 14th 2015 ~ Jul. 10th 2015

3. No.5 Top & Bottom Jacket Installation : Jun 21st 2015 ~ Aug. 18th 2015

4. No.6 Top & Bottom Jacket Installation : Jun 21st 2015 ~ Aug. 22nd 2015

5. No.3 Top & Bottom Jacket Installation : Aug. 26th 2015 ~ Sep. 10th 2015

6. No.2 Top & Bottom Jacket Installation : Sep. 16th 2015 ~ Sep. 31th 2015

7. No.1 Top & Bottom Jacket Installation : Apr. 22nd 2016 ~ Jun. 12th 2016

8. No.10 Top & Bottom Jacket Installation : May 24th 2016 ~ July 10th 2016

9. No.8 Top & Bottom Jacket Installation : Jun. 5th 2016 ~ Aug. 10th 2016

10. No.9 Top & Bottom Jacket Installation : Jun. 20th 2016 ~ July 25th 2016
2. Construction schedule/ Track Records

▣ Completion status of W.T.G

1. No.7 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 06. 12 ~ 2016. 06. 22
2. No.6 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 06. 27 ~ 2016. 07. 07
3. No.5 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 07. 14 ~ 2016. 07. 27
4. No.4 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 07. 20 ~ 2016. 07. 25
5. No.3 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 07. 27 ~ 2016. 08. 04
6. No.2 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 08. 06 ~ 2016. 08. 13
7. No.1 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 08. 15 ~ 2016. 08. 22
8. No.8 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 08. 24 ~ 2016. 08. 31
9. No.9 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 09. 02 ~ 2016. 09. 10
10. No.10 WTG (Tower, Nacelle, Hub, Blade) Installation : 2016. 09. 12 ~ 2016.09. 20
2. Construction schedule/ Track Records
3 Installation Vessel
& Equipment
 3. Installation Vessel & Equipment
2015 2016 Total
Construction Detailed Equipment Capacity
(DAY)
4 5 6 7 8 9 10 11 4 5 6 7 8 9 10 11

SEP BARGE 2000 Ton 1 1 1 1 1 1 1 1 1 1 1 11

1st Installtion CRAWLER CRANE 250 Ton 1 1 1 1 1 1 1 1 1 1 1 11

Vessels Tug boat 1200 Ton 1 1 1 1 1 1 1 1 1 1 1 11

RCD Machine Ø 1058 1 1 1 1 1 1 1 1 1 1 1 11

SEP BARGE 2000 Ton 1 1 1 1 1 1 1 1 1 9

2st Installtion CRAWLER CRANE 250 Ton 1 1 1 1 1 1 1 1 1 9

Vessels Tug boat 1200 Ton 1 1 1 1 1 1 1 1 1 9

Jacket
RCD Machine Ø 1058 1 1 1 1 1 1 1 1 1 9
Installation
Setting Barge 5700P 1 1 1 1 1 1 1 1 1 1 1 1 12

Trans Barge 2500P 1 1 1 1 1 1 1 1 1 1 1 1 12

Installation Floating Crane 450Ton 1 1 1 1 1 1 1 1 1 1 1 1 12

Support Tug Boat 2200hp 1 1 1 1 1 1 1 1 1 1 1 1 12

Vessels Tug Boat 750hp 1 1 1 1 1 1 1 1 1 1 1 1 12

CRAWLER CRANE 250TON 1 1 1 1 1 1 1 1 1 1 1 1 12

Ferry Boat 450HP 1 1 1 1 1 1 1 1 1 1 2 2 14

WTIV(Jack Up) 5500Ton 1 1 1 1 4

WTIV CRAWLER CRANE 750 Ton 1 1 1 1 4

W.T.G Tug boat 3600 hp 1 1 1 1 4

Installation WTG Setting BARGE 3000P 1 1 1 1 4

Support CRAWLER CRANE 250TON 1 1 1 1 4

Vessel Tug Boat 1200HP 1 1 1 1 4

Total 11 15 15 15 15 15 15 15 11 15 22 14 6 6 190
3. Installation Vessel & Equipment

▣ Jacket Installation Vessel (Floating Crane)

3. Installation Vessel & Equipment

▣ Jacket Installation - Reverse Circulation Drill (R.C.D Machine)

3. Installation Vessel & Equipment

▣ WTG Installation (Wind Turbine Installation Vessel)

4 Detailed Procedure
4. Detailed Procedure

Completion
(Safety
Inspection &
COD)
Installation of Survey of
offshore TR seabed & soil

Construction of Design of
under sea cable FDN

Transport of
Installation of Component
WTG
(w. FDN)

FDN &
Installation of
Offshore
Tower
Construction
(1) Sub Structure (Jacket)

1) Leveling the sea bed & foundation concrete placement

 If there is obstacle(Large stone, etc.) after survey of seabed :

 If it can be removed by manpower, the obstacle shall be transported to out of range of Jacket installation place

 If it can not be removed by manpower, it shall be transported to out of range of Jacket installation place by using
of crawler crane

 Underwater concrete form installing and filling concrete through aperture shall be carried out after leveling work
for seabed
(1) Sub Structure (Jacket)

2) Foundation concrete placement

 Transporting concrete mixer vehicle to the site by of using transport barge

 Transporting concrete to Tremie pipe by using of concrete pumping vehicle

 Concrete Placement work(40Mpa) for four(4) underwater foundations until planned

height
(1) Sub Structure (Jacket)

3) Lifting the Sub structure of Jacket & Temporary placing

 Installing Lifting Wire & Shackle to Jacket Lug, connecting sub structure of jacket to
offshore crane

 Transporting the structure and turning over. Temporary placing the structure to subsea
foundation
(1) Sub Structure (Jacket)

4) Installation of RCD working platform and Fixed Frame

 Installing the working platform for digging work of R.C.D

 Installing Fixed Frame by welding in order to connect Jacket to Jack-up barge

(1) Sub Structure (Jacket)

5) R.C.D. (Reverse Circulation Drill)

 Digging work by using of R.C.D until final excavation depth

 Confirming the final excavation depth & injecting clean water in order to remove
slime
(1) Sub Structure (Jacket)

6) Installation of Pin-pile & rebar

 Installation of Pin-pile after R.C.D digging work

 Inserting rebar into the Pin-pile

(1) Sub Structure (Jacket)

7) Work for filling concrete and mortar

 Placing the filling concrete(concrete strength: 40 Mpa) into Pin-pile

 Grouting work for the mortar(1:1) into gap between jacket and Pin-pile
(1) Sub Structure (Jacket)

8) Move “Upper part of the Jacket” to the target point & Connection
- Connect “Lifting Wire” and “Shackle” to “Jacket Lug”

- Then, it will be connected to “Floating Crane Barge” for its transportation

- Move to Target point at the site by floating crane barge

- It will be connected to lower part of the jacket, which it was already installed
(1) Sub Structure (Jacket)

9) Welding for the connecting point & NDT (Non Destructive Testing)
- Integrate and Strengthen the connecting point (for Lower and Upper part of the Jacket)
through “Welding” performance

- Conduct “NDT” in order to check a suitable and appropriate status of the welding point
(1) Sub Structure (Jacket)

10) “Leveling inspection” & Touch up Painting

- Leveling inspection shall be conducted in order to check a precise installation of both Jackets.

- Painting performance will be followed for its better appearance and anti-corrosion.
(2) Upper Structure (WTG)

1) WTIV Mobilization

1-1) Mobilizing the WTIV of which Boom length is

97.5m to site after loading Crawler Crane(750
ton(Max. Capacity)) on the SEP Barge
(5500Ton(Lifting Capacity)).

(Vessel and Equipment)

Main Crane: SEP Barge (5500Ton),

Crawler Crane (750ton)

Auxiliary Crane: Setting Barge (3000P),

Crawler Crane (250ton)
(2) Upper Structure (WTG)

2) Wind Tower Transportation and Installation

1-1) Wind Tower (based on 3MW WTG) Transportation

It will be separated into TOP/ MIDDLE/ BOTTOM
(3 parts) for its transportation
(2) Upper Structure (WTG)

1-2) Wind Bottom Tower Installation

1) Move “Bottom Section” vertically, and it will be
placed and installed to at the top of “Embedded
cylinder flange”
2) Both part (flange of Lower part of Tower &
Embedded cylinder flange) shall be connected and
tightened
3) Nut and washer shall be placed at the hole of
Flange, and it will be connected and tightened
from the bottom of “Embedded cylinder flange” to
“the flange of the Bottom Section”
4) All of the blots, nuts and washer shall be tightened
by a hydraulic machine

 When the above process is done, move to the

upper platform of “Tower”
 Equipment (for its move and connection) shall be
disconnected from the flange of Bottom Section
(2) Upper Structure (WTG)

1-3) Wind Middle Tower Installation

1) Move “Bottom Section” vertically, and it will be
placed and installed to at the top of “Bottom
flange”
2) Both part shall be connected and tightened
3) Nut and washer shall be placed at the hole of
Flange, and it will be connected and tightened
4) All of the blots, nuts and washer shall be tightened
by a hydraulic machine

** “The same method and process shall be applied for

“Middle Section” and “Top Section”
(2) Upper Structure (WTG)

1-4) Wind Top Tower Installation

1) Move “Bottom Section” vertically, and it will be
placed and installed to at the top of “Bottom
flange”
2) Both part shall be connected and tightened
3) Nut and washer shall be placed at the hole of
Flange, and it will be connected and tightened
4) All of the blots, nuts and washer shall be tightened
by a hydraulic machine

** “The same method and process shall be applied for

“Middle Section” and “Top Section”
(2) Upper Structure (WTG)

2) Nacelle (Generator) Installation

- Connecting Lifting jig with the Nacelle that is delivered

by Transfer Barge

- Lifting to the upper side of Top Tower by using 750 ton

crane and Bolting Nacelle Flange and Top tower flange

- The methodology for bolt is the same as installation of

Tower
(2) Upper Structure (WTG)

3) Hub Installation

-Connecting Lifting jig with the hub that is delivered by

Transfer Barge

-Lifting to the side of Nacelle by using 750 ton crane and

Bolting Nacelle Flange and Hub flange

-The methodology for bolt is the same as installation of

Tower
(2) Upper Structure (WTG)

3) Blade Installation

1) Connecting Lifting jig with the blade that is delivered by Transfer Barge
(2) Upper Structure (WTG)

2) Lifting equipment shall be connected to the blade

by “Sling”

3) “3 Tag Lines” shall be applied for its position

control

4) “Tag Line” shall be applied for lifting a blade from

the ground to the upper part of Tower
(2) Upper Structure (WTG)

5) Direction of “Blade flange” shall be controlled by

“Rope” in order to connect to “Hub flange”

6) “Tag line” supervisor in Hub flange shall hand over

this work process, and he will control “ Rope” in
order for a position control and its connection
(2) Upper Structure (WTG)

7) Blade flange shall be connected to Hub flange