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CALCULATION SHEET
1. Introduction
This section is intended to check the strength of jacking support and stoper to witstand force
generated by jacking. Jacking support and stoper will be used for repairing / adjust pedestal legs
CPP Cellar deck. Jacking support and stoper will be weld-joined to skid beam and
skid beam placed at the top of CPP Cellar legs.
2. Jacking Sketch
Using chain block link for re-adjust the pedestal legs after jacking have done.
3. Design Load
Jacking Assist
The jacking will be sustain load: 50 Ton
For safety analysis will be used: 100 Ton
4. Jacking Data
Product of Enerpac
Model Number : CLSG-2506
J L
∆1 J' = J + ( ∆1 + ∆2 )
D' = 75 + 64 + 64
J'
P J D
= 138.60 mm
∆2
D' = 125 + ( 25 + 25 )
= 175.00 mm
25
2x31.8
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CALCULATION SHEET
"A"
STOPPER DETAIL
(SECTION "A-A")
Jack saddle concentrated to pipe can thickness 31.8 + 31.8 = 63.6 mm, and behind jack sustain on support jack
Pipe thickness 31.8 mm and covered by dabbler plate 31.8 mm ex.pipe can
See on detai drawing above.
Pd
fbr =
Abr
100000
= = 663.14 kg/cm2 < Fbr = 1670 kg/cm2 OK !
150.80
Pd
fbr =
Abr
100000
= = 340.4858 kg/cm2 < Fbr = 1670 kg/cm2 OK !
293.70
400
mm
500x400x25
P
500 mm
View A - A P
(0 ; 0) Ph Area
A1
A1 = 50 x 2.5 = 125 mm2
A2 = 40 x 2.5 = 100 mm2
A2 A3a = 26.5 x 2.5 = 66.25 mm2
A3b = 26.5 x 2.5 = 66.25 mm2
A3a A3b Total Area 357.5 mm2
Inertia Moment
Ix1 = 1/12 x 50 x 2.5 + A1 x (15.07-2.5)
3 2
= 19815.50
Ix2 = 1/12 x 2.5 x 403 + A2 x (15.07-22.5)2 = 18853.93
Ix3 = 1/12 x 26.5 x 2.53 + A3 x (15.07-22.5)2 = 3691.90
Ix4 = 1/12 x 26.5 x 2.53 + A4 x (15.07-22.5)2 = 3691.90 +
Ix = 46053.22 cm4
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476.4 kg/cm2
Welding Stress
Pbr 85103.75
fv = = = 263.11 kg/cm2 < Fv = 1476.447 kg/cm2 OK !
Aw 323.45
M 2250000.00
fb = = = 228.07 kg/cm2 < Fb = 1476.447 kg/cm2 OK !
Sw 9865.30
Resultant Stress
1. Introduction
This section is intended to check the strength of jacking support and stoper to witstand force
generated by jacking. Jacking support and stoper will be used for repairing / adjust pedestal legs
CPP Cellar deck. Jacking support and stoper will be weld-joined to skid beam and
skid beam placed at the top of CPP Cellar legs.
2. Jacking Sketch
Using chain block link for re-adjust the pedestal legs after jacking have done.
3. Design Load
Jacking Assist
The jacking will be sustain load:200 Ton
4. Jacking Data
Product of Enerpac
Model Number : CLSG-2506
J L
∆1 J' = J + ( ∆1 + ∆2 )
= 191 + ( 63.6 + 63.6 )
P D D'
J' J = 254.10 mm
∆2
D' = 241 + ( 25 + 25 )
= 291.30 mm
25
2x31.8
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Member support:
Plat-1 ### x ### x 25
Plat-2 ### x ### x 25 x 2
(Stiffner plate 2 buah)
Plat-3 ### x ### x 25 x 2
(Stiffner plate trapezoidal 2 buah)
Jack saddle concentrated to pipe can thickness 31.8 + 31.8 = 63.6 mm, and behind jack sustain on support jack
See on detai drawing above.
Pd
fbr =
Abr
200000
= = 394.59 kg/cm2 < Fbr = 2278 kg/cm2 OK !
506.85
Pd
fbr =
Abr
200000
= = 1492.537 kg/cm2 < Fbr = 1670 kg/cm2 OK !
134.00
Shear Sress
Pd
fv =
As
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CALCULATION SHEET
400 mm
500x400x25
P 400 mm
View A - A P
Area
(0 ; 0) Ph
A1 = 50 x 2.5 = 125 mm2
A1 A2a = 40 x 2.5 = 100 mm2
A2a A2b = 40 x 2.5 = 100 mm2
A3a = 27 x 2.5 = 67 mm2
A3b A2b A3a A3b = 27 x 2.5 = 67 mm2
Total Area 459 mm2
Inertia Moment
Ix1 = 1/12 x 50 x 2.5 + A1 x (16.71-2.5)
3 2
= 25305.62
Ix2 = 1/12 x 2.5 x 403 + A2 x (16.71-22.5)2 = 16685.74
Ix3 = 1/12 x 2.5 x 403 + A3 x (16.71-22.5)2 = 16685.74
Ix4 = 1/12 x 26.8 x 2.53 + A4 x (16.71-22.5)2 = 2281.01
Ix5 = 1/12 x 26.8 x 2.53 + A5 x (16.71-22.5)2 = 2281.01 +
Ix = 63239.12 cm4
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
Pbr 100000.00
fv = = = 308.15 kg/cm2 < Fv = 1476 kg/cm2 OK !
Aw 324.513
M 4500000.00
fb = = = 453.17 kg/cm2 < Fb = 1476 kg/cm2 OK !
Sw 9930.10
Resultant Stress
1. Introduction
This section is intended to check the strength of jacking support to witstand force generated by jacking. Jacking
support will be used for initial skidding of SCP deck load out. Jacking support will be weld-joined to base plate
and the base plate will be weld-joined to skidway plate.
2. Jacking Sketch
3. Design Load
Jacking Assist
Refer to Doc. No. ID-TUN-SC-PTG-901055 SCP Deck LO - Rigging Calculation Notes Procedure rev. 0D for
Rigging Determination Calculation, the jacking will be sustain load as follow:
Base on above table, the jacking support will be sustain 150 T force for jacking assist. For safety reason
Jacking Support Force will be used 200 T as design load to check the strenght.
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UTAMA FABRICATORS
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CALCULATION
CALCULATION SHEET SHEET
4. Jacking Data
Product of Enerpac
Model Number : CLSG-2506
J L
∆1 J' = J + ( ∆1 + ∆2 )
= 191 + ( 25 + 25 )
P D D'
J' J = 240.50 mm
∆2
D' = 241 + ( 50 + 50 )
= 341.30 mm
50
25
Pd
fbr =
Abr
200000
= = 440.48 kg/cm2 < Fbr = 2278 kg/cm2 OK !
454.05
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Pd
fbr =
Abr
200000
= = 218.72 kg/cm2 < Fbr = 2278 kg/cm2 OK !
914.41
13
Bearing stress on jacking support
Abr1 = (N1 + 5.0 k) x tw = 71.25 cm2
Abr2 = (N2 + 2.5 k) x tw = 61.78 cm2
Abr3 = (N3 + 2.5 k) x tw = 61.78 cm2 +
Atot = 194.80 cm2
Pd
fbr = JACKING SUPPORT ROW-2
Atot View A
200000
= = 1026.69 kg/cm2
< Fbr = 1670 kg/cm 2
OK !
194.80
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Area
A1 = 5 x 46 = 230.00 cm2
A2 = 30.75 x 1.2 = 36.90 cm2
A3 = 30.75 x 1.2 = 36.90 cm2
A4 = 30.75 x 1.2 = 36.90 cm2
A5 = 30.75 x 1.2 = 36.90 cm2
A6 = 186 x 2.5 = 465.00 cm2
A7 = 186 x 2.5 = 465.00 cm2 +
Atot 1307.60 cm2
Neutral axis
A1x1 + A2x2 + A3x3 + A4x4 + A5x5 + A6x6 + A7x7
x = = 42.00 cm
A1 + A2 + A3 + A4 + A5 + A6 + A7
Inertia Moment
Ix1 = 1/12 x 46 x 5 + A1 x 0
3 2
= 479.17
Ix2 = 1/12 x 30.75 x 1.23 + A2 x 26.6252 = 26162.49
Ix3 = 1/12 x 30.75 x 1.23 + A3 x 26.6252 = 26162.49
Ix4 = 1/12 x 30.75 x 1.23 + A4 x 26.6252 = 26162.49
Ix5 = 1/12 x 30.75 x 1.2 + A5 x 26.625
3 2
= 26162.49
Ix6 = 1/12 x 2.5 x 186 + A6 x 10
3 2
= 1387095.00
Ix7 = 1/12 x 2.5 x 1863 + A7 x 102 = 1387095.00 +
Ix = 2879319.13 cm4
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Pd
fbr =
Abr
200000
= = 218.72 kg/cm2 < Fbr = 2278 kg/cm2 OK !
914.41
Pd 266
fbr =
Atot
200000
= = 622.70 kg/cm2 < Fbr = 1670 kg/cm2 OK !
321.18
Shear Sress
Pd
fv =
As
200000
= = 150.38 kg/cm2 < Fv = 1012 kg/cm2 OK !
1330.00
Area
A1 = 5 x 46 = 230.00 cm2
A2 = 30.75 x 1.2 = 36.90 cm2
A3 = 30.75 x 1.2 = 36.90 cm2
A4 = 30.75 x 1.2 = 36.90 cm2
A5 = 30.75 x 1.2 = 36.90 cm2
A6 = 266 x 2.5 = 665.00 cm2
A7 = 266 x 2.5 = 665.00 cm2 +
Atot 1707.60 cm2
Neutral axis
A1x1 + A2x2 + A3x3 + A4x4 + A5x5 + A6x6 + A7x7
x = = 42.00 cm
A1 + A2 + A3 + A4 + A5 + A6 + A7
Inertia Moment
Ix1 = 1/12 x 46 x 5 + A1 x 0
3 2
= 479.17
Ix2 = 1/12 x 30.75 x 1.2 + A2 x 26.625
3 2
= 26162.49
Ix3 = 1/12 x 30.75 x 1.2 + A3 x 26.625
3 2
= 26162.49
Ix4 = 1/12 x 30.75 x 1.2 + A4 x 26.625
3 2
= 26162.49
Ix5 = 1/12 x 30.75 x 1.2 + A5 x 26.625
3 2
= 26162.49
Ix6 = 1/12 x 2.5 x 266 + A6 x 10
3 2
= 3987561.67
Ix7 = 1/12 x 2.5 x 266 + A7 x 10
3 2
= 3987561.67 +
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Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
Pbr 73151.95
fv = = = 718.53 kg/cm2 < Fv = 1476 kg/cm2 OK !
Aw 101.808
Internal Force :
Bending
M = Pd x h ( h = depth centre of load to base plate )
= 200.00 x 0.3977
= 79.53 T.m
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
M/2
fb = = 243.86 kg/cm2
Sw
Resultant Stress
fr = fv2 + fb2 = 451.706 kg/cm2 < Fv = 1476 kg/cm2 OK !
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
1. In Plane
Shear
Pd
l =
ty x t
200000
= = 191.66 cm
1043.53
2. Out of Plane
Out of plane Force Ph
Ph = 15% x Pd
= 30.00 T
Ph
l =
tx x t
30000
= = 28.75 cm
1043.53
Embedded Plate
Skid Plate (25 mm thickness)
Concrete Skidway
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
Pd
fv = = 1414.43 kg/cm2 < Fv = 1476 kg/cm2 OK !
Aw
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
Pbr1 44367.64
fv1 = = = 490.27 kg/cm2 < Fv = 1476 kg/cm2 OK !
Aw1 90.496
Pbr2 44367.64
fv2 = = = 280.16 kg/cm2 < Fv = 1476 kg/cm2 OK !
Aw2 158.368
Internal Force :
Bending
M = Pd x h ( h = depth centre of load to base plate )
= 200.00 x 0.3977
= 79.53 T.m
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
M/2
fb = = 119.24 kg/cm2
Sw
Resultant Stress
fr = fv2 + fb2 = 291.383 kg/cm2 < Fv = 1476 kg/cm2 OK !
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
1. In Plane
Shear
Pd
l =
ty x t
200000
= = 191.66 cm
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2. Out of Plane
Out of plane Force Ph
Ph = 15% x Pd
= 30.00 T
Ph
l =
tx x t
30000
= = 28.75 cm
1043.53
Embedded Plate
Skid Plate (25 mm thickness)
Concrete Skidway
Allowable Stress
Electroda E70-xx
Fv = 0.3 x 70 = 21 ksi = 1476 kg/cm2
Welding Stress
Pd
fv = = 1414.43 kg/cm2 < Fv = 1476 kg/cm2 OK !
Aw
ROARK'S EQUATION FOR THIN CIRCULAR RINGS
Moment, Normal & Shear for Trunion Design
SKIDSHOE TRUNION
Data:
Pipe 16 " f x 0.75 " WT
P = 113.19 T ( design load ) A = 231.9 cm2
w = 1877.462 kg/cm R = 20.32 cm
q = 1.484 RAD k2 = 0.545
Fy = 3655.6 kg/cm2 s = sin q = 0.996
Fb = 2412.696 kg/cm2 c = cos q = 0.087
Fs = 1462.240 kg/cm 2
z = sin x
FB = 2412.696 kg/cm2 = Ft u = cos x
I = 43600 cm4 k2 = 1-(I/AR2)
S = 2145.684 cm3 = 0.545
Moment, Normal & shear interaction with 5o increment (0 < x < 180o) - Unit in kg,cm
Data:
Pipe 47.99 " f x 1.252 " WT
P = 100.00 T ( design load ) A = 1187 cm2
w = 552.968 kg/cm R = 60.95 cm
q = 1.484 RAD k2 = 0.525
Fy = 2531.0 kg/cm2 s = sin q = 0.996
Fb = 1670.460 kg/cm2 c = cos q = 0.087
Fs = 1012.400 kg/cm 2
z = sin x
FB = 1670.460 kg/cm2 = Ft u = cos x
I = 2091919 cm4 k2 = 1-(I/AR2)
S = 34321.891 cm3 = 0.525
Moment, Normal & shear interaction with 5o increment (0 < x < 180o) - Unit in kg,cm