Document ID: 1251587 Page 1 of 14

2008 Chevrolet Colorado Pickup - 2WD | Canyon, Colorado, I-290, I-370 (VIN S/T) Service Manual | Engine |
Engine Mechanical - 2.9L | Specifications | Document ID: 1251587

Thread Repair Specifications

Table 1: Engine Block - Top View
Table 2: Engine Block - Bottom View
Table 3: Engine Block - Left Side View
Table 4: Engine Block - Right Side View
Table 5: Engine Block - Front View
Table 6: Engine Block - Rear View
Table 7: Cylinder Head - Top View
Table 8: Cylinder Head - End - Front View
Table 9: Cylinder Head - End - Rear View
Table 10: Cylinder Head - Intake Manifold Deck View
Table 11: Cylinder Head - Exhaust Manifold Deck View
Table 12: Oil Pan - Bottom View
Table 13: Oil Pan - Rear View
Table 14: Engine Front Cover
Table 15: Crankshaft Rear Oil Seal Housing

Engine Block - Top View

Engine Block - Top View

© 2020 General Motors Corporation. All rights reserved.

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Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 11 x
1 402 n/a n/a 403 404 108 59 2.324 51 2.009
2
2 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709
3 M 6 x 1 201 202 n/a 203 204 205 30 1.182 26 1.024

Engine Block - Bottom View

Engine Block - Bottom View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 10 x
1 417 n/a n/a 418 419 420 49 1.93 42 1.655
1.5
M8x
2 206 207 n/a 208 209 210 30 1.182 25 0.985
1.25
3 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709

Engine Block - Left Side View

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Engine Block - Left Side View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 10 x
1 211 212 n/a 213 214 420 33 1.3 27 1.063
1.5
2 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709
M 28 x
3 n/a n/a n/a n/a n/a n/a 25 0.985 17 0.669
1.25
M8x
4 206 207 n/a 208 209 210 25 0.985 20 0.788
1.25
5 M 6 x 1 206 207 n/a 208 209 210 19 0.748 15 0.591
6 M 6 x 1 201 202 n/a 203 204 205 19 0.748 15 0.591

Engine Block - Right Side View

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Engine Block - Right Side View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
1 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709
M 16 x
2 n/a n/a n/a n/a n/a n/a 32 1.260 23 0.906
1.5
M 10 x
3 211 212 n/a 213 214 420 33 1.3 27 1.063
1.5
M 16 x
4 n/a n/a n/a n/a n/a n/a 29 1.142 26 1.024
2.0
M8x
5 211 212 n/a 213 214 420 23 0.906 18 0.709
1.25

Engine Block - Front View

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Engine Block - Front View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
1 M 6 x 1 405 n/a 407 203 204 205 30 1.182 26 1.024
2 M 6 x 1 201 202 n/a 203 204 205 18 0.709 14 0.551
3 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709
M 16 x
4 405 n/a 407 203 204 205 24 0.945 16 0.630
1.5
M8x
5 206 207 n/a 208 209 210 30 1.182 25 0.985
1.25

Engine Block - Rear View

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Engine Block - Rear View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 10 x
1 211 212 n/a 213 214 216 THRU THRU
1.5
M 10 x
2 201 202 n/a 203 204 205 THRU THRU
1.5
3 M 6 x 1 201 202 n/a 203 204 205 20 0.788 16 0.630
M 10 x
4 211 212 n/a 213 214 420 39 1.536 33 1.3
1.5
M 16 x
5 n/a n/a n/a n/a n/a n/a 20 0.788 16 0.630
1.5

Cylinder Head - Top View

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Cylinder Head - Top View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
1 M 6 x 1 405 n/a 407 203 204 205 THRU THRU
2 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709
3 M 6 x 1 405 n/a 406 203 204 205 28 1.103 24 0.945
4 M 6 x 1 201 202 n/a 203 204 205 23 0.806 19 0.748

Cylinder Head - End - Front View

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Cylinder Head - End - Front View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
1 M 6 x 1 201 202 n/a 203 204 205 28 1.103 22 0.866
M 24x
2 n/a n/a n/a n/a n/a n/a THRU THRU
1.5
M 10 x
3 211 212 n/a 213 214 215 28 1.103 22 0.866
1.5
M8x
4 206 207 n/a 208 209 210 28 1.103 23 0.906
1.25

Cylinder Head - End - Rear View

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Cylinder Head - End - Rear View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 14 x
1 409 410 n/a 411 412 413 36 1.418 28 1.103
1.5
M 10 x
2 211 212 n/a 213 214 215 28 1.103 22 0.866
1.5

Cylinder Head - Intake Manifold Deck View

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Cylinder Head - Intake Manifold Deck View

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 10 x
1 211 212 n/a 213 214 420 33 1.3 27 1.063
1.5
M 10 x
2 211 212 n/a 213 214 215 28 1.103 22 0.866
1.5
3 M 6 x 1 201 202 n/a 203 204 205 23 0.906 18 0.709

Cylinder Head - Exhaust Manifold Deck View

Cylinder Head - Exhaust Manifold Deck View

Service Drill

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Hole Thread Counterbore Stop Depth Tap Depth

Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M8x
1 206 207 n/a 208 209 210 28 1.103 23 0.906
1.25
M 10 x
2 n/a n/a n/a n/a n/a n/a 28 1.103 23 0.906
1.5
3 M 6 x 1 405 n/a 406 203 204 205 28 1.103 23 0.906
4 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709

Oil Pan - Bottom View

Oil Pan - Bottom View

Service Drill Tap
Hole Thread Counterbore Stop Depth Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M8x
1 206 207 n/a 208 209 415 THRU THRU
1.25

Oil Pan - Rear View

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Oil Pan - Rear View

Service Drill Tap
Hole Thread Counterbore Stop Depth Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
M 10 x
1 211 212 n/a 213 214 215 THRU THRU
1.5

Engine Front Cover

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Engine Front Cover

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
1 M 6 x 1 n/a n/a n/a n/a n/a n/a 30 1.182 26 1.024
2 M 6 x 1 201 202 n/a 203 204 205 THRU THRU
3 M 6 x 1 201 202 n/a 203 204 205 17 0.669 14 0.551

Crankshaft Rear Oil Seal Housing

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Crankshaft Rear Oil Seal Housing

Service Drill
Hole Thread Counterbore Stop Depth Tap Depth
Location Size Drill Tool Collar Tap Driver Insert (Max) (Min)
J 42385-400 mm (in) mm (in)
1 M 6 x 1 201 202 n/a 203 204 205 22 0.866 18 0.709

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