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Oracle Inventory Management Implementing PAR Replenishment 18C
Oracle Inventory Management Implementing PAR Replenishment 18C
Locations Explained 11
FAQs 42
Typically, there are two types of PAR locations. PAR locations that contain important but
lower value or bulk supplies that are not quantity tracked but counted and replenished to
predetermined levels at various intervals. Examples might include gauze, syringes, test
kits, gloves, etc. The other type is for controlled or more valuable types of materials that
are quantity tracked and dispensed or issued in a controlled manner.
PAR Location Management is broken up into five categories:
• Define: The processes to set-up and maintain PAR locations within a facility and
define rules about how the materials in the location are counted and replenished
• Count or Issue: The procedures and processes around counting PAR locations
that are not quantity tracked (i.e. expensed) or capturing the issue/dispensing of
materials that are quantity tracked
• Replenish: The process to replenish materials in PAR locations from suppliers or
the stockroom or warehouse
• Optimize: The set of processes to help organizations optimize the replenishment
of materials in PAR locations
• Account and Record: The set of processes to account and record replenishment
transactions. Configuration of subledger accounting including setting up mapping
sets and account rules
You can easily setup and maintain PAR location definitions in Inventory Management
Cloud. PAR locations can be an area, a closet, a shelf, or a cart, so you may have only a
few or you may have hundreds of locations to define and manage. You may have multiple
facilities (organizations) with hundreds of PAR locations.
In Inventory Management Cloud, a PAR location equates to a subinventory and is
designated as a PAR subinventory. A PAR subinventory will have a name and is
associated with an inventory organization. A PAR subinventory will typically have an
associated location. The location will have an address as well as floor, closet number, or
cart number details. The PAR subinventory location will be used to deliver material
replenishment request.
One of the main setup considerations for PAR Replenishment is whether you want to
configure the PAR location as quantity or non-quantity tracked. A quantity tracked PAR
location indicates each inventory transaction updates the quantity on hand for the
subinventory. If you uncheck the ‘Quantity tracked’ checkbox for the PAR location, it
indicates on-hand balances are not maintained. In order to uncheck the ‘Quantity tracked’
checkbox, the material Material Status associated with the subinventory must have the
Availabilty options Allow reservations, Include in ATP, and Nettable unchecked.
A PAR location can contain one or more items, and each item has detail is defined with
the following information:
Counting and recording the quantity in PAR locations is a common way to replenish the
PAR location. The frequency of counting of a PAR location depends on the criticality and
turnover of items in the PAR locations. They can be counted multiple times per day (i.e. at
the end of every shift) or on a daily, weekly or as-needed basis.
Counts are recorded in Inventory Management Cloud via using the Replenishment
Request REST Service. You can use different ways to count and react to the
consumption of items in a PAR location. The count method defined on the PAR location
determines the counting method as one of the following:
• Two Bin: Simple visual indicator that the materials are running low. In this case,
just the location is scanned – similar to a KANBAN signal – to indicate that the
materials need to be replenished. A standard quantity or PAR quantity is
reordered. When one bin is used, a new bin replaces it (no counting). You would
use the “order PAR” replenishment count type to always replenish in whole bin.
• Request: The user requests an order for the item and enters the quantity to be
ordered. The “order quantity” replenishment count type is used.
• Count: You may count some items (i.e. 10 boxes of gloves), and if the count is
below the PAR quantity, a replenishment order is generated for the PAR quantity
to bring the location back to its proper stocking level. Any replenishment count
type can be used with this option
Quantity Mandatory in
Replenishment Replenishment
Replenishment Replenishment Request
Count Method Count Type
Request
2) Order Quantity –
Create replenishment
request for the quantity
entered by the user.
3) On-Hand Quantity --
Compare the given
Quantity with the PAR
quantity (along with
other conditions like
reasonableness) and
create replenishment
for the difference
For example, if the PAR
count quantity is 15 and
the PAR Level is 20,
the replenishment order
will be for quantity of 5.
The replenishment process considers the PAR location definition and takes the count
options, the requested quantity, the current on-hand level, and any in-process requests
and creates an appropriate replenishment request in the form of purchase requisition or
warehouse or stockroom request. The supplier or the stockroom or warehouse fills the
request and delivers the material to the PAR location.
When the counts for a PAR location are submitted, a replenishment process performs the
following:
• Evaluates each item in the count to determine the amount to replenish and the
type of replenishment
• Considers the PAR location replenishment count type to determine the order
quantity
• If the count unit of measure is not provided, the system uses the PAR location unit
of measure
• Evaluates existing demand and supply for the item in that particular PAR location
to determine how much should be ordered. This is similar to min-max
replenishment.
• Check for the reasonableness of the request to avoid miss-keys of an order
quantity that could create requests for large orders.
The replenishment source is defined using using sourcing details. The sourcing details
can be defined at various levels of granularity starting with the Item Subinventory level.
Sourcing
Sourcing Type Sourcing Organization Sourcing Subinventory
Document
Interorganization Organization Enter the source inventory Optionally, enter the source
Internal Material organization where the subinventory where the material
Transfer material will be replenished will be replenished from.
from.
Intraorganization Organization Enter the same inventory Enter the source subinventory
Internal Material organization that you are that the material will be
Transfer logged in with. replenished from.
You can continue to leverage Oracle partner solutions for PAR location management,
counting, and replenishment activities, and you can continue to leverage partner
optimization analysis. However, with this release, you have the option to use the
Inventory Management Cloud solution or a combination of native Oracle functionality and
a partner solution.
You have the option to pass the counts from the partner solution to Inventory
Management Cloud. Inventory Management Cloud will evaluate the count and create
replenishment requests.
You can:
The final step in the PAR replenishment process is to account and record the transaction.
Cost Management Subledger Accounting provides rules that you can configure and then
automatically transform subledger transactions into detailed subledger journal entries.
Flexible rules are available to define accounting policies and generate accounting for
legal and corporate reporting. Reconciling accounting to transaction data enables drill
down from general ledger to the underlying subledgers and standard reports.
The first step in implementing subledger accounting for a PAR location is to create a
mapping set. Mapping sets provide an efficient way to define a segment or account
combination value for one or more transaction or reference attribute values. Using such
input and output mappings is simpler than using complex conditions on account rules.
Based on the value of the source input, a single segment or a full account is derived.
Examples of source input value types include transaction attributes and reference
attributes.
Using the example below we can depict how the input source ‘PAR Location’ can be
used to derive the output type account combination.
Once the Input Source has been established, select the chart of accounts. In this
example, the chart of accounts selected is ‘102_Operations Accounting Flex’. Next, map
the input source ‘PAR Location’ to the output source ‘102_Operations Accounting Flex’.
Select value ‘Yes’ for input source PAR Location and select a specific account code
combination for the output type.
The next step in the process is to create account rule. Mapping sets can be used to
associate a specific output value for an account or segment. You can use mapping sets
in the account rules to build the account. Account rules are used to determine the
accounts for subledger journal entry lines. In addition, you can specify the conditions
In the Rules region the Value Type is ‘Mapping set’. This indicates that the account
combination will be derived by referencing the mapping set. The account combination
from the chart of accounts is specified using the mapping set.
In the account rules you may specify conditions for each rule detail line. Priorities determine
the order in which account rule conditions are examined. When the condition is met, the
rule associated with that priority is used. Depending on which of the defined conditions is
met, a different account rule detail is employed to create the account.
The Create Accounting process evaluates conditions based on the priority of the rule detail.
When the condition is met, the rule detail is applied.
Once the location has been successfully created, the next step in the process is to
associate the ship-to location to the Subinventory or PAR Location. This association is
defined in the Manage Subinventories and Locators page. The page is accessible
through the work area Setup and and Maintenance in Functional Setup Manger.
In the Create Subinventory page we have selected Location ‘PAR Location 2 – Children’s
Hospital. This association will be used to deliver replenishment requests for Subivnentory
‘PAR2’ to Location ‘PAR Location 2 – Children’s Hospital’.
When creating a Subinventory or PAR Location you must determine whether or not the
Subinventory is Quantity Tracked or Non-Quantity Tracked. Typically, subinventories are
classified as non-quantity tracked for PAR replenishment. However, PAR subinventories
can also be configured as quantity tracked.
When a subinventory is quantity tracked, this indicates that each transaction for the
subivnentory will update the quantity on hand for the subinventory. When creating a
subinventory, the ‘Quantity Tracked’ checkbox will be checked by default. In order to
deselect the ‘Quantity Tracked’ checkbox, you must first change the Material Status
associated with the subinventory. The ‘Quantity Tracked’ checkbox will only be enabled
when the associated material status is ‘Active: Not Available for Netting, ATP and
Reservations’.
Two-bin inventory control is an inventory control system that can be used in a hospital
environment to determine when items should be replenished. The two-bin inventory
control method is primarily used for small or low-value items.
For example, when items in the first bin (working stock) have been depleted, an order is
placed to refill or replace these items. The second bin is supposed to have enough items
to last until the placed order arrives. The first bin has a minimum of working stock and
the second bin keeps reserve stock or remaining material.
Once the first bin in front is depleted, the empty bin will be placed on the top shelf. The
empty bin serves as a visual indicator to the replenishment clerk to indicate additional
material is needed to replenish the empty bin. Since the Count Method is Two Bin, the
user will no have to enter an actual count. The Two Bin method will automatically
replenish the item to the PAR Level.
Once the replenishment request has been processed and the material is received, the
new bin will be placed behind the existing bin. This will ensure that the material is utilized
in a first-in first-out approach.
When creating the subinventory it is import to review the fields shown in the red boxes
below. In this worked example, the subinventory has been setup as non-quantity tracked
subinventory. In order to configure a subinventory as non-quantity tracked, you need to
set the Material Status field to ‘Active: Not Available for Netting, ATP, and Reservations.
Once the material status is set, the checkbox Quantity Tracked can be deselected.
In order to configure the Subinventory as a PAR location, the checkbox ‘PAR location’
must be checked. Configuring the Subinventory as a PAR location will allow selection of
the Replenishment Count Method and Default Replenishment Count Type.
Lastly, assign a location to the Subinventory. Ultimately, this will represent the final
Deliver-to Location when the material receipt into inventory is performed.
Navigation: Setup and Maintenance > Manage Subinventories and Locators >
Create Subinventory
Once you have successfully created the Subinventory, you must associate your item to
the Subinventory. The sourcing region on the Add Item to Subinventory page allows you
to specify the sourcing type. Review the section Replenishment Source Types in this
document to understand the various source types available for PAR replenishment. In
this worked example, the source type ‘Supplier’ will be selected. The source type Supplier
indicates that the replenishment request will create a corresponding Purchase Requisition
and Purchase Order to replenish the material to the PAR Level for the Item Subinventory.
In the PAR Settings region, the Replenishment Count Type is automatically defaulted
from the subinventory. In this example, the PAR Level has been set to 5 units for the item
Navigation: Setup and Maintenance > Manage Subinventories and Locators >
Manage Item Subinventories
The Process Supply Chain Orchestration Interface scheduled process will create supply
orders based on the Supply Chain Orchestration interface records. To process these
records, you must submit the scheduled process below.
Once you have entered the scheduled process parameters, you can submit the request.
• Supply Request System: Oracle Fusion Inventory Management
• Organization: Inventory organization that generated the PAR replenishment
request
• From Supply Request Batch Number: The batch number will always start with
‘PAR’. For example, PAR8001
Navigation: Supply Orchestration > Scheduled Processes > Process Supply Chain
Orchestration Interface
When the Process Supply Chain Orchestration Interface completes successfully, you can
review the Supply Order Details by navigating to the task Manage Supply Lines. Search
by the Supply Request Reference Number to review the Supply Lines. The Supply
Request Reference Number will be prefixed by ‘PAR’ such as the example ‘PAR8001’.
When reviewing the Supply Order Details, you can review the supply lines associated
with the supply order. When you click on the supply line as shown below, you can review
the line details. Navigate to the Execution Documents tab to view the purchase requisition
number created for the replenishment request.
The requisition document number displayed in the supply order details can be used to
search for the requisition in Procurement. You can navigate to the View Requisition Lines
task in Procurement to view the requisition details.
Once the Purchase Order is in status Open it is available for receiving. Navigate to the
Receive Expected Shipments page to perform the receipt transaction. You can search by
criteria such as purchase order number, supplier, and item.
The field Receipt Routing on the purchase order schedule determines how the material
will be received. The default value is derived from the following:
• The item definition for the ship-to organization
• The supplier site
• The receiving option for the ship-to organization
Oracle Fusion Receiving supports the following receipt routing methods:
• Direct Delivery: Shipment are received into a receiving location and put away in
the same transaction. Put away happens automatically upon receipt creation
• Standard Receipt: Shipments are received into a receiving location and then put
away in a separate transaction. Standard receipts can be inspected or transferred
before put away
• Inspection Required: Shipments are received into a receiving location and then
inspected and put away in separate transactions. You can accept or reject
Depending on the receiving process configured, a put away transaction maybe required
to deliver the material to the final inventory destination. In this case, the user must
perform a two step receipt and complete the put away or delivery transaction to the PAR
subinventory.
The final put away or delivery transaction will reference Subinventory PAR2 and Deliver-
to Location ‘PAR Location 2 – Children’s Hospital’.
Once you submit the transaction, a confirmation message will be displayed indicating that
the put away transaction has been created.
Process Complete
Navigation: Setup and Maintenance > Manage Subinventories and Locators >
Create Subinventory
In this worked example, the Source Type is ‘Organization’, indicating that the item
subinventory is being replenished from another inventory organization. The field
Organization is mandatory when the Source Type is Organization. In this field, the
Source Organization is specified as Boston Manufacturing. Additionally, you can also
specify a Sourcing Subinventory if required.
When the REST request processes successfully completes, the return message text will
indicate the following:
M1 Supply Request Batch Number: PAR12001. The process has successfully
completed.
The supply request batch number will always be prefixed with ‘PAR” for PAR generated
replenishment requests. The supply request batch number can be used when submitting
the Process Supply Chain Orchestration Interface process.
When the Process Supply Chain Orchestration Interface completes successfully, you can
review the Supply Order Details by navigating to the task Manage Supply Lines. Search
by the Supply Request Reference Number to review the Supply Lines. The Supply
Request Reference Number will be prefixed by ‘PAR’ such as the example ‘PAR12001’.
When reviewing the Supply Order Details, you can review the supply lines associated
with the supply order. When you click on the supply line as shown below, you can review
the line details. Navigate to the Execution Documents tab to view the transfer order
number created for the replenishment request.
You can view the transfer order by navigating to task Manage Transfer Orders. The
source inventory organization is M2 – Boston Manufacturing. The Transaction Origin
Type will be ‘PAR replenishment’. The Destination Location is ‘PAR Location 2 –
Children’s Hospital’. The Destination Location is sourced from the Location associated
with Destination Subinventory ‘PARIMT’.
The next step in the process is to receive the material at the destination inventory
organization.
Depending on the receiving process configured, a put away transaction maybe required
to deliver the material to the final inventory destination. In this case, the user must
perform a two step receipt and complete the put away or delivery transaction to the PAR
subinventory.
Process Complete
The Replenishment Count Method defined for the Subinventory is ‘Request’. This count
method indicates that the order quantity will be manually entered in the replenishment
request. The Default Replenishment Count Type of ‘Order quantity’ will be defaulted.
Navigation: Setup and Maintenance > Manage Subinventories and Locators >
Create Subinventory
In this worked example, the Source Type is ‘Organization’. The field Organization is
mandatory when the Source Type is Organization. Source Organization specified is
Seattle Manufacturing. Since this is an intraorganization (transfer from one subinventory
to another subinventory), the Source Organization selected will be the same
organization that you are logged in as. For example, if you are logged in as inventory
organization ‘Seattle Manufacturing’, the organization selected will also be ‘Seattle
Manufacturing’. Optionally, you can specify a Sourcing Subinventory if required.
Navigation: Setup and Maintenance > Manage Subinventories and Locators >
Manage Item Subinventories
When the REST request processes successfully completes, the return message text will
indicate the following:
M1 Supply Request Batch Number: PAR13001. The process has successfully
completed.
The supply request batch number will always be prefixed with ‘PAR” for PAR generated
replenishment requests. The supply request batch number can be used when submitting
the Process Supply Chain Orchestration Interface process.
The Process Supply Chain Orchestration Interface scheduled process will create supply
orders based on the Supply Chain Orchestration interface records. To process these
records, you can enter the scheduled process parameters listed below and submit the
request.
• Supply Request System: Oracle Fusion Inventory Management
Navigation: Supply Orchestration > Scheduled Processes > Process Supply Chain
Orchestration Interface
When the Process Supply Chain Orchestration Interface completes successfully, you can
review the Supply Order Details by navigating to the task Manage Supply Lines. Search
by the Supply Request Reference Number to review the Supply Lines. The Supply
Request Reference Number will be prefixed by ‘PAR’ such as the example ‘PAR13001’.
Navigation: Supply Chain Orchestration > Manage Supply Lines > Line Details >
Execution Documents
You can view the transfer order by navigating to task Manage Transfer Orders. The
source inventory organization is M1 – Seattle Manufacturing. The Transaction Origin
Type will be ‘PAR replenishment’. The Destination Location is ‘PAR Location 2 –
Children’s Hospital’. The Destination Location is sourced from the Location associated
with Destination Subinventory ‘PARLOC2’.
The transfer order number displayed in the supply order details can be used to search for
the shipment in Inventory Management. You can navigate to the Manage Shipment Lines
task to view the shipment line details. In order to view the shipment lines, you must login
as a user with data access to the source inventory organization.
Depending on the receiving process configured, a put away transaction maybe required
to deliver the material to the final inventory destination. In this case, the user must
perform a two step receipt and complete the put away or delivery transaction to the PAR
subinventory.
Process Complete
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