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BallParam Direct
BallParam Direct
0
About the BallParam_Direct Spreadsheet ...
Scope :
The BallParam_Direct spreadsheet was designed to be used - in conjunction with the BallSim_Direct spreadsheet
in the "tuning" of such simulator to any specific actual grinding system. The attached spreadsheets provide an
effective algorithm to search for the set of parameter values that best approximate the model response to the actual
experimental measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with
hydrocyclones in a Direct Circuit Configuration. BallParam_Direct combines in a single application the
simultaneous closure of the Circuit Mass Balance, plus the evaluation of the corresponding Classifier Constants
(see About ... in CycloSim_Single) and the estimation of the characteristic Ore Grinding Parameters, as an
alternative to the concatenated use of the BallBal_Direct and BallParam_Open spreadsheets, as originally
proposed in Moly-Cop Tools, Version 1.0.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Direct spreadsheet. Similarly,
the reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Direct routine allows for the calculation of all a's and b's (including
dcrit) - plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares
Objective Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and
the fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the
subscript k = 1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's
(including dcrit) and the above listed classification parameters that yield the minimum possible value of f are so
considered to be representative of the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt
´s Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and
reliability of each particular mesh value with respect to the other screens data. Relatively high values of such
weighting factors indicate more reliable measurements. At the extreme, a wi factor equal to zero means that this
particular measurement is not being included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background
cell - inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells
contain the results of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32
and E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but
very importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will
execute the desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise,
the current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the
whole utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the
comments by selecting Tools / Options / View / Comments / None.
Sample N° 1
100
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
% Passing
Size Distributions 1
% Solids 1
Obj. Function : 0.024 Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
9.68 1.401 54.93 0.524 0.950
Mill Dimensions and Operating Conditions 3348 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 536 Slurry m3 Charge Interstitial Excess ton/m3
18.5 22.0 72.0 38.00 38.00 100.00 35.0 3885 Net Power 63.76 296.48 47.48 0.00 5.395
rpm 12.82 10.0 % Losses
4316 Gross kW Feedrate, ton/hr (dry) 400.0
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.80
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.75
10 20.0 75.0 3.50 7.50 3.67 7.98 Make-up Ball Size, mm 75.00
Default Values: 60.0 5.0 7.0 3.5
40.00 % Solids
60.30 % - Size 18
psi 7.98 150.1 P80
# of Cyclones 10
Vortex 7.50 Circ. Load 305.64
Apex 3.67 0.372 Bpf m3/hr 1566
0.392 Bpw
% Solids 76.00
Water,
m3/hr 355.0
ton/hr 400.0 Water, 223.9
F80 9795 m3/hr
Gross kW 4316.1
kWh/ton (Gross) 10.79 % Balls 38.00
Wio (metric) 15.09 % Critical 72.00
% Solids 72.00
% Solids 62.20
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Number of Cyclones 10
Classifier Dimensions, inches.
DC h DI DO DU
20 75 3.50 7.50 3.67
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
9.6817726 1.4011969 54.931294 0.5238637 0.9501539269 Feed U'flow O'flow
Circulating Load, CL 3.0564055467 Solids, tons 162.26 122.26 40
Slurry Split, S 1.1074489157 Water, m3/hr 98.60 38.60 60.00
Cyclone Pressure, ft 11.056351635 Slurry, tons 260.86027 160.86058 99.999693
Cyclone Pressure, lb/in2 7.98 Slurry, m3/hr 156.5527 82.267293 74.285407
Corrected Cut Size, d50c, microns 179.77913193 Solids Density, ton/m3 2.80 2.80 2.80
Water By-Pass 0.391508839 Slurry Density, ton/m3 1.6662777 1.9553406 1.3461553
Fines By-Pass 0.3719936608 % Solids (by volume) 37.015427 53.074478 19.230849
Coarse By-Pass 8.906642E-05 % Solids (by weight) 62.20 76.00 40.00
Plitt's Parameter 1.6191790708
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed U'flow O'flow
1 25400
2 19050 21997.045 0.9999109336 100.00 100 100.00 100.00 100.00 100.00
3 12700 15554.26 0.9999109336 100.00 100 100.00 100.00 100.00 100.00
4 9500 10984.079 0.9999109336 98.86 98.487176 100.00 98.88 98.51 100.00
5 6700 7978.095 0.9999109336 96.36 95.172154 100.00 96.32 95.12 100.00
6 4750 5641.3651 0.9999109336 93.84 91.826543 100.00 93.81 91.79 100.00
7 3350 3989.0475 0.9999109336 91.53 88.758975 100.00 91.53 88.76 100.00
8 2360 2811.761 0.9999109336 89.14 85.588771 100.00 89.16 85.61 100.00
9 1700 2002.9978 0.9999109336 86.42 81.98421 100.00 86.44 82.00 100.00
10 1180 1416.3333 0.9999109316 83.28 77.813343 99.99 83.28 77.81 100.00
11 850 1001.4989 0.9999021863 79.15 72.328158 99.99 79.16 72.34 100.00
12 600 714.14284 0.9989351208 74.29 65.887807 99.99 74.30 65.89 100.00
13 425 504.97525 0.9842250619 68.09 57.662865 99.96 68.10 57.67 99.97
14 300 357.07142 0.9234101261 60.54 47.795175 99.48 60.53 47.78 99.49
15 212 252.1904 0.8105527696 51.79 37.074216 96.76 51.77 37.05 96.76
16 150 178.32555 0.6830514985 42.92 27.536256 89.95 42.92 27.54 89.96
Page 12
Class
Page 13
Class
(Weighted Error)^2
Cyclone Cyclone Cyclone
Feed U'flow O'flow
1 1 1
Page 14
Class
Page 15
SiE
Selection Function :
1 1.05 25400
2 0.742 19050 21997.045 0.2344709
3 0.525 12700 15554.26 0.3929053
4 0.371 9500 10984.079 0.6216165
5 3 6700 7978.095 0.8677177
6 4 4750 5641.3651 1.090911
7 6 3350 3989.0475 1.181236
8 8 2360 2811.761 1.1298642
9 10 1700 2002.9978 1.001051
10 14 1180 1416.3333 0.8466357
11 20 850 1001.4989 0.700202
12 28 600 714.14284 0.5757792
13 35 425 504.97525 0.4688322
14 48 300 357.07142 0.3808587
15 65 212 252.1904 0.308842
16 100 150 178.32555 0.2504981
17 150 106 126.0952 0.2031307
18 200 75 89.162773 0.1647034
19 270 53 63.047601 0.1335394
20 400 38 44.877611 0.1087046
21 -400 0 19 0
Page 16
Bij
Breakage Function :
Page 17
Bij
1 1.05 25400 0
2 0.742 19050 0.6073775 0
3 0.525 12700 0.1350305 0.5080997 0
4 0.371 9500 0.0648982 0.2166173 0.5635092 0
5 3 6700 0.0290547 0.0749218 0.1781365 0.5590164 0
6 4 4750 0.0180402 0.0330576 0.0653544 0.1826293 0.5635092 0
7 6 3350 0.0138231 0.0192361 0.0295921 0.0654844 0.1799642 0.5644582 0
8 8 2360 0.0111075 0.0134522 0.0170395 0.0281263 0.0617671 0.1727787 0.544825 0
9 10 1700 0.0110451 0.012649 0.0144977 0.0190782 0.0313517 0.0698932 0.1968208 0.5767515 0
10 14 1180 0.0089972 0.0100981 0.0111183 0.013028 0.0170395 0.0281263 0.062824 0.1648942 0.544825 0
11 20 850 0.0087275 0.0097314 0.0105702 0.0118569 0.013889 0.0183363 0.0306589 0.0652518 0.1918044 0.5627594 0
12 28 600 0.0078888 0.0087763 0.0094872 0.0104729 0.011727 0.0137699 0.0182211 0.0292987 0.0678404 0.1788863 0.5597769
13 35 425 0.0072791 0.0080919 0.0087335 0.0095895 0.0105702 0.0118569 0.0139403 0.018051 0.0306589 0.0652518 0.1818688
14 48 300 0.0066276 0.0073658 0.0079457 0.008709 0.009549 0.0105409 0.0118302 0.0137384 0.0183261 0.0294463 0.0651217
15 65 212 0.0060342 0.0067058 0.0072325 0.0079226 0.0086717 0.0095215 0.0105147 0.0117068 0.0138353 0.0179034 0.0294288
16 100 150 0.0055337 0.0061495 0.0066321 0.0072635 0.0079457 0.008709 0.0095655 0.0104946 0.0118302 0.0137384 0.0180022
17 150 106 0.0050384 0.005599 0.0060383 0.0066128 0.0072325 0.0079226 0.0086862 0.0094831 0.0105147 0.0117068 0.0137021
18 200 75 0.0046206 0.0051347 0.0055375 0.0060642 0.0066321 0.0072635 0.0079589 0.0086749 0.0095655 0.0104946 0.0117566
19 270 53 0.0040528 0.0045037 0.0048571 0.005319 0.005817 0.0063704 0.006979 0.0076028 0.0083681 0.0091361 0.0100808
20 400 38 0.0448233 0.0498102 0.0537181 0.0588268 0.064334 0.0704524 0.0771753 0.0840521 0.0924314 0.1006768 0.1102621
1 1 1 1 1 1 1 1 1 1 1
Page 18
Bij
1
1 1
0.4372406 1 1
0.2576708 0.4381924 1 1
0.1931025 0.2583543 0.4392639 1 1
0.1636561 0.1932326 0.2583543 0.4381924 1 1
0.1457528 0.1638038 0.1933789 0.2583543 0.4392639 1 1
0.1320143 0.1458016 0.1638038 0.1932326 0.2583543 0.4381924 1 1
0.1207302 0.1325802 0.1464422 0.164643 0.1949608 0.2622867 0.4509354 1 1
Page 19
Bij
0
0.5627594 0
0.1795698 0.5618076 0
0.0645683 0.1798381 0.5607361 0
0.0294463 0.0651217 0.1809096 0.5618076 0
0.0179034 0.0294288 0.0649754 0.1798381 0.5607361 0
0.0137384 0.0180022 0.0295751 0.0651217 0.1809096 0.5618076 0
0.0112842 0.0132214 0.0173616 0.0285896 0.0633935 0.1759057 0.5490646 0
0.1207302 0.1325802 0.1464422 0.164643 0.1949608 0.2622867 0.4509354 1 0
1 1 1 1 1 1 1 1 0
Page 20
J&T
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.63466741737 0 0 0 0 0 0 0 0 0
2 0 0.4804977597 0 0 0 0 0 0 0 0
3 0 0 0.33257184745 0 0 0 0 0 0 0
4 0 0 0 0.23230239019 0 0 0 0 0 0
5 0 0 0 0 0.17248136706 0 0 0 0 0
6 0 0 0 0 0 0.15390012465 0 0 0 0
7 0 0 0 0 0 0 0.16413675356 0 0 0
8 0 0 0 0 0 0 0 0.19389042705 0 0
9 0 0 0 0 0 0 0 0 0.23923520523 0
10 0 0 0 0 0 0 0 0 0 0.29543311011
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 21
J&T
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.89887258288 1 0 0 0 0 0 0 0 0
3 0.54529143958 0.8728695846 1 0 0 0 0 0 0 0
4 0.44647386097 0.8231979216 1.42334350753 1 0 0 0 0 0 0
5 0.36222573937 0.752715339 1.70714030636 2.17331099032 1 0 0 0 0 0
6 0.35012344732 0.8139032366 2.35093348033 4.7668299567 6.8058503667 1 0 0 0 0
7 0.39088588635 1.0324099689 3.93888852776 13.9686075244 121.535243353 -12.979067946 1 0 0 0
8 0.47028822626 1.4585023528 8.07744774864 73.0687201145 -848.77415394 43.20858497 -4.7788450073 1 0 0
9 0.68463183984 2.625060949 25.8847505556 -2171.4014226 1893.04047932 -66.177684366 8.95645099227 -3.7389920919 1 0
10 0.97487966944 5.1586317654 174.148699933 5899.95881034 -1899.0247633 50.4775071002 -7.9445608035 5.18403237017 -3.1500154586 1
11 1.65924544926 14.42036446 -1605.4177219 -6774.1797843 955.024748618 -19.057341071 3.52582861931 -3.5292606747 3.98314448602 -3.1669862549
12 3.16013133026 73.066324037 3231.62779301 3927.27999296 -251.42659389 3.65570556897 -0.8110719427 1.2656418728 -2.5057341227 3.87037568864
13 7.54712055406 -1757.2700652 -2880.1765687 -1112.5379619 24.3275656312 -0.184643028 0.06126158388 -0.1970816045 0.77714817131 -2.3022659621
14 26.9443841856 4390.7077357 1279.4592739 129.157978784 -0.1418285757 -0.0010078232 0.00020334572 0.00768981195 -0.1027365829 0.6768822756
15 334.055278086 -4512.5984434 -263.02155895 0.16632756815 -0.1950643991 0.00434078456 -0.0007013392 0.00099380556 0.0011712479 -0.079093536
16 -1557.3073441 2276.6136356 16.4314059886 0.53027390242 -0.1845246535 0.0044928154 -0.0007193724 0.00062995909 -0.0001667077 0.00037852295
17 2316.71576809 -548.97646924 0.66453154798 0.51005795346 -0.1690682841 0.00417018805 -0.0006663272 0.000545299 -0.0002284041 7.9980692E-05
18 -1614.4903333 46.350715357 0.2052147972 0.47272911123 -0.1556526192 0.00384795748 -0.0006146096 0.00049744575 -0.0002190186 5.6151993E-05
19 546.09474651 0.8914519911 0.14446620005 0.41512143167 -0.1365670234 0.00337806138 -0.0005394827 0.00043562334 -0.0001933894 4.7252918E-05
20 -70.502669469 2.2574596657 1.55196002599 4.6504081449 -1.5256706325 0.03771678856 -0.0060256565 0.00486818337 -0.0021702212 0.00052588017
Vector SiE
1 2 3 4 5 6 7 8 9 10
1 0.23447087946 0.3929052801 0.62161647311 0.86771771017 1.09091100481 1.18123599703 1.12986417318 1.00105099852 0.84663566897 0.70020202579
Matrix bij
1 2 3 4 5 6 7 8 9 10
1 0 0 0 0 0 0 0 0 0 0
2 0.60737750981 0 0 0 0 0 0 0 0 0
Page 22
J&T
3 0.13503045865 0.5080996724 0 0 0 0 0 0 0 0
4 0.06489824784 0.2166173189 0.56350919436 0 0 0 0 0 0 0
5 0.02905468495 0.074921796 0.17813652042 0.5590164111 0 0 0 0 0 0
6 0.01804016021 0.0330576097 0.06535443113 0.18262930368 0.56350919436 0 0 0 0 0
7 0.0138231417 0.01923607 0.02959210073 0.06548443999 0.17996422079 0.5644582403 0 0 0 0
8 0.01110750877 0.013452249 0.0170394737 0.02812633043 0.06176709515 0.17277870086 0.54482495434 0 0 0
9 0.01104508213 0.0126489907 0.01449770056 0.01907820763 0.03135173634 0.06989321361 0.19682076044 0.57675153106 0 0
10 0.00899720794 0.0100980506 0.01111826662 0.01302797605 0.0170394737 0.02812633043 0.0628240198 0.16489418373 0.54482495434 0
11 0.00872745925 0.0097314183 0.01057019709 0.01185694552 0.01388899721 0.01833626375 0.03065890258 0.0652518269 0.19180436882 0.56275942891
12 0.00788879983 0.0087762616 0.00948715534 0.01047293686 0.01172696997 0.01376991993 0.01822114051 0.02929866277 0.06784041141 0.17888628587
13 0.00727907358 0.0080918838 0.0087335228 0.00958945021 0.01057019709 0.01185694552 0.01394030956 0.01805103293 0.03065890258 0.0652518269
14 0.00662758463 0.0073658277 0.00794574284 0.00870895217 0.00954897163 0.01054092637 0.01183021582 0.01373843775 0.01832612761 0.02944631607
15 0.0060342161 0.0067058235 0.00723254175 0.00792263212 0.00867170651 0.00952146071 0.01051471999 0.01170680497 0.01383532246 0.01790337962
16 0.00553373207 0.0061494729 0.00663212041 0.00726353305 0.00794574284 0.00870895217 0.0095654866 0.01049461875 0.01183021582 0.01373843775
17 0.00503843158 0.0055990114 0.00603834426 0.00661281069 0.00723254175 0.00792263212 0.00868624035 0.00948311081 0.01051471999 0.01170680497
18 0.00462057963 0.0051346543 0.00553751736 0.00606421187 0.00663212041 0.00726353305 0.00795892001 0.00867493003 0.0095654866 0.01049461875
19 0.00405282632 0.0045037299 0.00485708132 0.0053190212 0.00581702614 0.00637044049 0.00697898308 0.00760279011 0.00836805437 0.00913611128
20 0.04482329501 0.0498101593 0.05371808932 0.05882683742 0.06433400612 0.07045244068 0.07717534692 0.08405207021 0.09243143599 0.10067678987
1 1 1 1 1 1 1 1 1 1
Page 23
J&T
Page 24
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.35699447685 0 0 0 0 0 0 0 0 0
0 0.42349967092 0 0 0 0 0 0 0 0
0 0 0.49041886328 0 0 0 0 0 0 0
0 0 0 0.55549337169 0 0 0 0 0 0
0 0 0 0 0.61644989004 0 0 0 0 0
0 0 0 0 0 0.67231330335 0 0 0 0
0 0 0 0 0 0 0.7224362331 0 0 0
0 0 0 0 0 0 0 0.76661883268 0 0
0 0 0 0 0 0 0 0 0.8043125 0
0 0 0 0 0 0 0 0 0 1
Page 25
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0137151213 1 0 0 0 0 0 0 0 0
3.54206621932 -2.9990814687 1 0 0 0 0 0 0 0
-2.0292039511 3.48473310521 -2.9711061548 1 0 0 0 0 0 0
0.56288091885 -1.9618459913 3.42158423134 -2.9682422891 1 0 0 0 0 0
-0.0602425104 0.53432750285 -1.9148617529 3.42303458316 -2.971068952 1 0 0 0 0
-0.0001669006 -0.056521753 0.51991335417 -1.9165127066 3.41936988286 -2.9641085916 1 0 0 0
-0.0001389258 -0.0003290139 -0.0536734628 0.51815450431 -1.9111957671 3.41314733779 -2.9691811474 1 0 0
-0.0001207625 -0.0001182975 -0.0002872703 -0.0532125098 0.50892780258 -1.8772152512 3.37030870845 -2.9523797149 1 0
-0.0013589665 -0.0011640837 -0.0015689448 -0.003221582 -0.0460329664 0.42817650495 -1.4011275611 1.95237971493 -1 1
11 12 13 14 15 16 17 18 19 20
0.57577922744 0.46883218547 0.38085867234 0.30884196293 0.2504980578 0.20313069285 0.16470338335 0.13353936727 0.1087046 0
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 26
J&T
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.55977691138 0 0 0 0 0 0 0 0 0
0.1818688034 0.56275942891 0 0 0 0 0 0 0 0
0.06512170091 0.17956980317 0.5618075788 0 0 0 0 0 0 0
0.02942878876 0.06456830961 0.17983813599 0.56073612826 0 0 0 0 0 0
0.01800222368 0.02944631607 0.06512170091 0.18090958652 0.5618075788 0 0 0 0 0
0.0137020511 0.01790337962 0.02942878876 0.06497540163 0.17983813599 0.56073612826 0 0 0 0
0.01175663399 0.01373843775 0.01800222368 0.02957508805 0.06512170091 0.18090958652 0.5618075788 0 0 0
0.01008075157 0.01128415239 0.01322139504 0.01736162443 0.02858956972 0.06339351073 0.17590569535 0.54906464654 0 0
0.1102621352 0.12073017248 0.13258017682 0.14644217112 0.16464301458 0.19496077448 0.26228672585 0.45093535346 1 0
1 1 1 1 1 1 1 1 1 0
11 12 13 14 15 16 17 18 19 20
-8.894375E-17 -2.208259E-16 6.7474571E-17 -1.59102E-16 -2.863835E-16 -1.435752E-16 3.5893788E-17 1.5405246E-16 1.266E-16 0
-4.092868E-16 -6.926624E-17 -5.759666E-16 -1.888169E-17 6.7082575E-16 3.1730749E-16 -1.07856E-16 -1.01359E-16 -1.3E-16 0
-9.382811E-17 8.7452853E-16 -9.908832E-16 5.2948732E-16 1.1735125E-16 -4.617818E-16 -4.832895E-17 -8.019157E-17 4.487E-17 0
5.7631766E-16 -1.209932E-15 1.5900539E-15 -7.594247E-16 -5.8711E-16 4.4644927E-16 1.4660718E-16 1.287983E-16 -1.3E-17 0
-4.718444E-16 1.5887972E-15 -1.167347E-15 9.5508195E-16 7.3771074E-16 -3.627476E-16 -1.726828E-16 -1.225278E-16 3.951E-18 0
1.3368494E-15 -6.782318E-15 3.2003838E-15 -4.08917E-15 -2.951399E-15 1.222242E-15 6.666931E-16 4.3703015E-16 -8.67E-18 0
6.7456837E-14 -2.675083E-13 1.6567204E-13 -1.605456E-13 -1.208059E-13 5.5261308E-14 2.7879854E-14 1.9124845E-14 -5.03E-16 0
-1.765921E-13 4.4475042E-13 -4.447504E-13 2.7142857E-13 2.1746988E-13 -1.259036E-13 -5.232358E-14 -4.017518E-14 2.04E-15 0
Page 27
J&T
Page 28
J&T
SiE
1 0.23447087946
2 0.39290528006
3 0.62161647311
4 0.86771771017
5 1.09091100481
6 1.18123599703
7 1.12986417318
8 1.00105099852
9 0.84663566897
10 0.70020202579
11 0.57577922744
12 0.46883218547
13 0.38085867234
14 0.30884196293
15 0.2504980578
16 0.20313069285
17 0.16470338335
18 0.13353936727
19 0.1087045721
20 0
Page 29
Mill2
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.63466741737 0 0 0 0 0 0 0 0 0
2 0 0.48049775973 0 0 0 0 0 0 0 0
3 0 0 0.33257184745 0 0 0 0 0 0 0
4 0 0 0 0.23230239019 0 0 0 0 0 0
5 0 0 0 0 0.17248136706 0 0 0 0 0
6 0 0 0 0 0 0.15390012465 0 0 0 0
7 0 0 0 0 0 0 0.16413675356 0 0 0
8 0 0 0 0 0 0 0 0.19389042705 0 0
9 0 0 0 0 0 0 0 0 0.23923520523 0
10 0 0 0 0 0 0 0 0 0 0.29543311011
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 30
Mill2
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.89887258288 1 0 0 0 0 0 0 0 0
3 0.54529143958 0.8728695846 1 0 0 0 0 0 0 0
4 0.44647386097 0.82319792156 1.42334350753 1 0 0 0 0 0 0
5 0.36222573937 0.75271533896 1.70714030636 2.17331099032 1 0 0 0 0 0
6 0.35012344732 0.81390323665 2.35093348033 4.7668299567 6.8058503667 1 0 0 0 0
7 0.39088588635 1.03240996887 3.93888852776 13.9686075244 121.535243353 -12.979067946 1 0 0 0
8 0.47028822626 1.45850235279 8.07744774864 73.0687201145 -848.77415394 43.20858497 -4.7788450073 1 0 0
9 0.68463183984 2.62506094898 25.8847505556 -2171.4014226 1893.04047932 -66.177684366 8.95645099227 -3.7389920919 1 0
10 0.97487966944 5.15863176538 174.148699933 5899.95881034 -1899.0247633 50.4775071002 -7.9445608035 5.18403237017 -3.1500154586 1
11 1.65924544926 14.4203644605 -1605.4177219 -6774.1797843 955.024748618 -19.057341071 3.52582861931 -3.5292606747 3.98314448602 -3.1669862549
12 3.16013133026 73.0663240371 3231.62779301 3927.27999296 -251.42659389 3.65570556897 -0.8110719427 1.2656418728 -2.5057341227 3.87037568864
13 7.54712055406 -1757.2700652 -2880.1765687 -1112.5379619 24.3275656312 -0.184643028 0.06126158388 -0.1970816045 0.77714817131 -2.3022659621
14 26.9443841856 4390.70773567 1279.4592739 129.157978784 -0.1418285757 -0.0010078232 0.00020334572 0.00768981195 -0.1027365829 0.6768822756
15 334.055278086 -4512.5984434 -263.02155895 0.16632756815 -0.1950643991 0.00434078456 -0.0007013392 0.00099380556 0.0011712479 -0.079093536
16 -1557.3073441 2276.61363558 16.4314059886 0.53027390242 -0.1845246535 0.0044928154 -0.0007193724 0.00062995909 -0.0001667077 0.00037852295
17 2316.71576809 -548.97646924 0.66453154798 0.51005795346 -0.1690682841 0.00417018805 -0.0006663272 0.000545299 -0.0002284041 7.9980692E-05
18 -1614.4903333 46.3507153574 0.2052147972 0.47272911123 -0.1556526192 0.00384795748 -0.0006146096 0.00049744575 -0.0002190186 5.6151993E-05
19 546.09474651 0.89145199112 0.14446620005 0.41512143167 -0.1365670234 0.00337806138 -0.0005394827 0.00043562334 -0.0001933894 4.7252918E-05
20 -70.502669469 2.25745966574 1.55196002599 4.6504081449 -1.5256706325 0.03771678856 -0.0060256565 0.00486818337 -0.0021702212 0.00052588017
Matrix T (inverse)
1 2 3 4 5 6 7 8 9 10
1 1 8.5876726E-16 1.5181778E-16 4.968582E-16 2.0549074E-16 1.4951751E-16 2.2235938E-16 -6.7474571E-17 1.886221E-16 2.9903503E-17
2 -0.8988725829 1 2.1593237E-15 -4.67785E-17 3.0981992E-16 8.543337E-16 8.8147925E-16 1.2700814E-15 5.0484721E-16 1.0929341E-15
Page 31
Mill2
Matrix T*J
1 2 3 4 5 6 7 8 9 10
1 0.63466741737 0 0 0 0 0 0 0 0 0
2 0.57048514073 0.48049775973 0 0 0 0 0 0 0 0
3 0.34607870967 0.41941187994 0.33257184745 0 0 0 0 0 0 0
4 0.28336241226 0.39554475713 0.47336397985 0.23230239019 0 0 0 0 0 0
5 0.22989287451 0.36167803409 0.56774680554 0.50486533767 0.17248136706 0 0 0 0 0
6 0.22221194407 0.39107868185 0.78185429078 1.10734599256 1.17388237524 0.15390012465 0 0 0 0
7 0.24808253598 0.49607067717 1.30996343456 3.24494091551 20.9625649193 -1.9974801747 0.16413675356 0 0 0
8 0.29847661398 0.70080711308 2.68633172042 16.9740383305 -146.3977264 6.64980661288 -0.7843841053 0.19389042705 0 0
Page 32
Mill2
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8 9 10
1 0.63466741737 5.450316E-16 9.6353801E-17 3.1533971E-16 1.3041828E-16 9.4893895E-17 1.4112425E-16 -4.2823912E-17 1.197123E-16 1.8978779E-17
2 0.13857887837 0.48049775973 1.12416E-15 2.6097326E-16 2.6609719E-16 4.9580295E-16 5.5040153E-16 5.7177802E-16 3.5018406E-16 5.4221189E-16
3 0.0486676737 0.12912002961 0.33257184745 3.2193455E-16 -1.530459E-17 -5.853058E-16 -5.639482E-16 4.2688692E-16 -1.512665E-16 1.2210653E-16
4 0.03014669509 0.07973981485 0.14271788099 0.23230239019 3.7135443E-17 -1.3058527E-16 -2.640017E-16 -4.6596347E-17 -9.057824E-18 2.3563735E-16
5 0.01828650809 0.04779555585 0.0882484678 0.13000968702 0.17248136706 -7.7737164E-17 1.0674988E-16 2.4490127E-16 1.4480301E-16 1.4801316E-16
6 0.01334096561 0.03388054602 0.06340275151 0.09889084905 0.12646115545 0.15390012465 -9.812964E-17 -5.0196774E-17 -3.216906E-17 9.1468065E-17
7 0.010922999 0.02658680666 0.04964905068 0.07994466089 0.10992640711 0.13286190212 0.16413675356 -4.9258333E-17 -1.658357E-17 8.161796E-17
8 0.00915619343 0.02119621678 0.03896765163 0.06336113433 0.09058053997 0.11754585208 0.14218819403 0.19389042705 -3.592044E-17 6.0403274E-17
9 0.00893407501 0.01952870869 0.03481902824 0.05582296911 0.08046787243 0.10755252395 0.1376077825 0.169543767 0.23923520523 3.7004885E-17
10 0.00755307685 0.01564571204 0.02689981866 0.0419200719 0.05973133755 0.08021635963 0.10507694411 0.13549178643 0.17702426913 0.29543311011
11 0.00719359118 0.0142259376 0.02352818587 0.03520307948 0.04856565028 0.06378741543 0.0827844551 0.10741775452 0.14508742764 0.19496400229
12 0.00649464887 0.01238335855 0.01977521192 0.02832318999 0.03740980189 0.04717685542 0.05922051703 0.07527154165 0.10150858803 0.1390860961
13 0.00593791467 0.01103909273 0.01715739509 0.02364761361 0.02986051288 0.03580672686 0.04267409445 0.05181119137 0.06743910052 0.09095112925
14 0.00536554757 0.00981850142 0.01498407766 0.02007372505 0.02441731393 0.02790916621 0.03138709986 0.03581927058 0.04371972753 0.05613559752
Page 33
Mill2
15 0.00484527642 0.00878729161 0.01326465609 0.01745233838 0.02068887846 0.0228011384 0.02439141814 0.02615617228 0.02949441304 0.03506979911
16 0.00440656898 0.0079540319 0.0119353031 0.0155435088 0.01814571839 0.01954117479 0.0201914862 0.02062610797 0.02162338501 0.02358460834
17 0.00398763526 0.00718120694 0.01074324559 0.01391776676 0.01611678708 0.01713761501 0.01735563227 0.01719732953 0.01712156439 0.01737802665
18 0.00363619416 0.00654118619 0.00977146665 0.01262666843 0.01456414626 0.01539018986 0.01542810015 0.015042413 0.01453978314 0.01409230497
19 0.0031833036 0.0057238428 0.00854516715 0.01102992346 0.01270042318 0.01338346253 0.01335450687 0.0129229081 0.01231251381 0.01165067713
20 0.03469483677 0.06235440005 0.09301879391 0.11993042356 0.13788208808 0.14498949305 0.14420301574 0.13880933051 0.13089402252 0.12165464854
Page 34
Mill2
Page 35
Mill2
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 20.000 38.495 18.497 0.000 18.497 18.495 0.002
Page 36
Mill2
Page 37
Mill2
Page 38
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.35699447685 0 0 0 0 0 0 0 0 0
0 0.42349967092 0 0 0 0 0 0 0 0
0 0 0.49041886328 0 0 0 0 0 0 0
0 0 0 0.55549337169 0 0 0 0 0 0
0 0 0 0 0.61644989004 0 0 0 0 0
0 0 0 0 0 0.67231330335 0 0 0 0
0 0 0 0 0 0 0.7224362331 0 0 0
0 0 0 0 0 0 0 0.76661883268 0 0
0 0 0 0 0 0 0 0 0.80431253575 0
0 0 0 0 0 0 0 0 0 1
Page 39
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0137151213 1 0 0 0 0 0 0 0 0
3.54206621932 -2.9990814687 1 0 0 0 0 0 0 0
-2.0292039511 3.48473310521 -2.9711061548 1 0 0 0 0 0 0
0.56288091885 -1.9618459913 3.42158423134 -2.9682422891 1 0 0 0 0 0
-0.0602425104 0.53432750285 -1.9148617529 3.42303458316 -2.971068952 1 0 0 0 0
-0.0001669006 -0.056521753 0.51991335417 -1.9165127066 3.41936988286 -2.9641085916 1 0 0 0
-0.0001389258 -0.0003290139 -0.0536734628 0.51815450431 -1.9111957671 3.41314733779 -2.9691811474 1 0 0
-0.0001207625 -0.0001182975 -0.0002872703 -0.0532125098 0.50892780258 -1.8772152512 3.37030870845 -2.9523797149 1 0
-0.0013589665 -0.0011640837 -0.0015689448 -0.003221582 -0.0460329664 0.42817650495 -1.4011275611 1.95237971493 -1 1
11 12 13 14 15 16 17 18 19 20
8.4343213E-17 4.9072415E-17 -3.090029E-16 5.1372685E-16 2.0625749E-16 1.3609928E-17 7.4662913E-17 -3.7599922E-17 0 0
4.0492953E-16 6.7468222E-16 2.1531132E-15 -1.378914E-15 1.8330762E-17 3.2593447E-16 -7.1244559E-17 1.5414919E-16 0 0
Page 40
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 41
Mill2
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.35699447685 0 0 0 0 0 0 0 0 0
-1.0758796531 0.42349967092 0 0 0 0 0 0 0 0
1.26449807693 -1.2701100151 0.49041886328 0 0 0 0 0 0 0
-0.7244146029 1.47578332331 -1.4570865031 0.55549337169 0 0 0 0 0 0
0.20094537915 -0.8308411317 1.67800944935 -1.6488389172 0.61644989004 0 0 0 0 0
-0.0215062435 0.22628752162 -0.9390843242 1.90147302202 -1.8315151288 0.67231330335 0 0 0 0
-5.95826E-05 -0.0239369438 0.25497531616 -1.0646101053 2.10787018829 -1.9928096387 0.7224362331 0 0 0
-4.959575E-05 -0.0001393373 -0.0263224786 0.28783139266 -1.1781564204 2.29470436147 -2.1450440435 0.76661883268 0 0
-4.311156E-05 -5.009897E-05 -0.0001408828 -0.0295591965 0.31372848794 -1.2620767866 2.43483312773 -2.2633498907 0.80431253575 0
-0.0004851435 -0.0004929891 -0.0007694401 -0.0017895674 -0.0283770171 0.28786876046 -1.0122253173 1.496731058 -0.8043125358 1
11 12 13 14 15 16 17 18 19 20
5.3529889E-17 3.1144663E-17 -1.96114E-16 3.2604569E-16 1.3090491E-16 8.6377776E-18 4.7386118E-17 -2.3863445E-17 0 0
2.4268428E-16 3.5217838E-16 8.5828455E-16 -3.6949157E-16 1.2647473E-16 1.6437504E-16 8.3612313E-18 5.2618145E-17 0 0
-1.078422E-16 2.1942167E-16 3.6480246E-17 -4.4593757E-17 6.3443934E-17 -3.386705E-17 -4.547074E-18 1.5833388E-17 0 0
7.1723348E-17 7.2878211E-17 5.4235943E-17 -4.4343672E-17 1.8123849E-17 4.0379428E-18 -1.2853873E-18 9.3745627E-18 0 0
1.1419291E-16 6.1065777E-17 3.9119992E-17 -2.4943871E-17 1.3103929E-17 1.6000968E-18 -9.6702002E-19 5.6281717E-18 0 0
-4.748506E-18 1.4891719E-17 8.9256147E-18 -2.0204914E-17 6.0778886E-18 -3.834272E-20 -8.8970897E-20 3.9807887E-18 0 0
-4.612513E-18 1.0733072E-17 6.0527049E-18 -1.587199E-17 4.7443966E-18 2.9057889E-20 1.5045628E-20 3.1060727E-18 0 0
-9.3111E-18 7.0801529E-18 4.0580756E-18 -1.2498053E-17 3.6054495E-18 7.9456314E-20 8.2591576E-20 2.4555371E-18 0 0
-1.34091E-17 4.8723976E-18 3.9964831E-18 -1.1360382E-17 3.5353948E-18 2.1109716E-19 1.2702096E-19 2.2367123E-18 0 0
-3.695427E-18 5.28944E-18 2.9043748E-18 -9.2920966E-18 2.8293314E-18 2.2404763E-19 7.2826648E-20 1.7707483E-18 0 0
0.35699447685 -3.166055E-16 2.4683162E-16 -2.634582E-17 -1.796606E-16 3.5926039E-17 -9.3833345E-20 -7.3018253E-18 0 0
0.20042770903 0.42349967092 1.3013383E-16 -1.6943241E-17 -9.96379E-17 1.991603E-17 -3.9440729E-19 -3.6207673E-18 0 0
0.13224288858 0.2006961097 0.49041886328 -1.3531886E-16 -2.332786E-19 7.9646788E-18 1.5326764E-17 -2.0796667E-18 0 0
0.07927258572 0.1198894068 0.19334327247 0.55549337169 -6.899999E-17 2.5961719E-17 -3.8506096E-17 -8.9929032E-19 0 0
Page 42
Mill2
11 12 13 14 15 16 17 18 19 20
-2.121333E-16 -3.166109E-16 1.0255225E-15 -8.1234908E-16 -3.230917E-16 -3.226446E-19 -1.1225506E-16 4.9046436E-17 0 0
-2.011437E-17 -2.867667E-17 -4.431926E-15 1.8001602E-15 -1.920976E-16 -4.949171E-16 3.4227317E-17 -1.5699021E-16 0 0
1.8421376E-15 -1.411606E-15 1.2757598E-15 -2.496233E-16 -2.283526E-16 3.4317704E-16 3.3341034E-17 -8.3288145E-18 0 0
-1.501948E-15 3.7369696E-16 5.1104325E-18 2.816749E-17 1.2915955E-16 -6.532428E-17 -4.4655449E-19 8.3872403E-31 0 0
-1.123073E-15 -1.563542E-16 -9.077479E-17 -4.3605044E-18 -1.218551E-17 -2.147422E-18 1.1844556E-18 -4.6314758E-31 0 0
1.3747732E-15 3.1032207E-16 2.2702148E-16 1.9971587E-17 2.7894435E-17 1.3542807E-17 -5.2989496E-18 -2.3548123E-30 0 0
1.251188E-18 -9.943611E-18 -1.166846E-18 6.595316E-19 -1.918696E-18 -9.240138E-20 -8.9871607E-20 4.8423627E-31 0 0
8.4700268E-18 -4.398984E-18 -1.950851E-18 -1.9148234E-18 5.2535021E-19 -1.397182E-19 1.397147E-19 6.5557953E-30 0 0
3.099705E-17 1.4872902E-17 1.6405423E-18 1.6200204E-19 -1.747298E-19 6.9144032E-20 6.5939812E-20 -3.0761141E-29 0 0
-5.734564E-17 -8.647662E-18 7.7510975E-18 2.0361049E-18 1.2932398E-18 4.654432E-19 2.910807E-19 6.4651627E-29 0 0
2.80116378502 2.7631796E-15 -1.491882E-15 -1.6690697E-16 8.6889188E-16 -1.501456E-16 -5.1575859E-18 3.2496831E-17 0 0
-1.3256936866 2.36127692336 5.3196066E-17 -6.100956E-19 -6.952141E-19 1.5322298E-18 1.2605658E-18 -4.0697593E-29 0 0
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-0.0395521676 -0.1732902582 -0.7097134202 1.80020149827 1.7176832E-16 -7.766951E-17 1.1101389E-16 1.0751015E-28 0 0
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Mill2
11 12 13 14 15 16 17 18 19 20
-2.121333E-16 -3.166109E-16 1.0255225E-15 -8.1234908E-16 -3.230917E-16 -3.226446E-19 -1.1225506E-16 4.9046436E-17 0 0
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Mill2
11 12 13 14 15 16 17 18 19 20
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Page 45
Mill2
Page 46
Mill2
Fresh Mill
Feed Discharge
1 0.00 1 3.7164134E-13
2 20.00 2 18.4968665272
3 66.40 3 40.5318142513
4 56.28 4 40.9058203788
5 41.32 5 37.5062598853
6 33.36 6 38.7611730722
7 27.36 7 44.0719223944
8 21.64 8 50.9959886315
9 20.40 9 67.0657712866
10 15.60 10 78.7450082843
11 14.16 11 100.662220082
12 12.04 12 122.572222422
13 10.36 13 141.941692145
14 8.84 14 143.861696509
15 7.52 15 125.794175959
16 6.48 16 98.8210296547
17 5.52 17 73.0038838403
18 4.72 18 53.9981218673
19 3.40 19 39.214555461
20 24.60 20 305.611996087
400 1622.56221874
Page 47