Design Calculations

Initial Forces and Moments

Fx 1600 N Mx
Fy 6000 N My
Fz 0N Mz

X-distance 0 mm
Y-Distance 0 mm
Z-Distance 50 mm

Final Forces and Moments

Fx 1600 N M x'
Fy 6000 N My'
Fz 0N Mz'

Physical Properties
Original
Area, A 2.7 mm2
Ycg 5.90 mm
Xcg 10.70 mm
Iyy 153.60 mm4
Ixx 81.20 mm4
Iyx -21.33 mm4

Due to Due to
Y-dist X-Dist
@ Corner My Mx
@a 1 -1 6.10 5.30
@b 1 1 2.10 10.70
@c -1 -1 5.90 5.30
@d -1 1 5.90 10.70

Bending Stress Computation

σ@a -25297.3625 N/mm2
σ@b 2185.7040 N/mm2
σ@c -19037.6129 N/mm2
σ@c 21798.0296

Direct Stress Computation

Direct Stress 2222.22 N/mm2

Combined Bending Stress Computation

σ@a -23075.14 N/mm2

σ@b 4407.93 N/mm2
σ@c -16815.39 N/mm2
σ@d 24020.25 N/mm2

Shear Stress Computation

Fs 6000.00 N
τ1 2222.22 N/mm2

a 16 mm
b 12 mm
k8 69.6 mm

τ2 1132.81 N/mm2

τ 3355.03 N/mm2

Material Allowable

Ftu 60000 psi 413.68 N/mm2

Fsu 35000 psi 241.32 N/mm2
Conversion factor 145.04

Reserve Factor Computation

RFb 0.02
RFs 0.07
RFc 0.02

Weight Computation
Density 7.80E-06 Kg/mm3
Length 500 mm
Area 3 mm2
Vol 1350
Weight of Beam 1.05E-02 Kg
300000 N-mm
-80000 N-mm
0 N-mm a
b

12
8

c d
16
600000 N-mm
0 N-mm
0 N-mm
Dimesions
t1=
Segement a 1 inch
b1=
12 t2=
Segement b 0.5 inch
8.00 b2=
16 t3 =
Segment c 0.8 inch
b3 =
t3 =
Segment d 0.4
b3 = inch
 Computation of moment of interia

Z-Section

a b

12
8

c
X' d X'
16
Y'

Seg b t A Xcg
Ycg
mm mm mm2 mm mm
a 1 -16 12
b 0.5 0 8
c 0.8 -16 0
d 0.4 0 0
2.7

A 2.7 mm2
Xcg -10.7 mm
Ycg 5.9 mm
Ixxcg 81.2 mm4
Iyycg 153.6 mm4
Ixy -21.33 mm4
Y
Dimesions
t1=
Segement a 1 inch
b1=
X t2=
Segement b 0.5 inch
b2=
t3 =
Segment c 0.8 inch
b3 =
t3 =
Segment d 0.4
b3 = inch

Ax Ay Axy Ax2 Ay2 Izzself Iyyself Ixxref

3 3 4 4 4 4 4
mm mm mm mm mm mm mm mm4
-16 12 -192 256.0 144 0.0 0.0 144.0
0 4 0 0 32 0.0 0.0 32.0
-12.8 0 0 204.8 0 0.0 0.0 0.0
0 0 0 0 0 0.0 0.0 0.0
-28.8 16 -192 460.8 176 0.00 0.000000 176.00
 Iyyref
mm4
256.00
0.0
204.8
0.0
460.800000
.
Computation of moment of interia

Z-Section

Seg b t A Zcg Ycg

mm mm mm2 mm mm
1 55 6 330 27.5 3
2 3.96 6 23.8 15 3
3 3.96 6 23.8 40 3
4
282.5

A 282.48 mm2
Zcg 27.5 mm
Ycg 3.0 mm
Izzcg 847.4 mm4
Iyycg 75700.4 mm4
Izy 0.00 mm4
 Dimesions
t1= 6 mm
Segement 1
b1= 55 mm
t2= 6 mm
Segement 2
b2= 3.96 mm
t3 = 6 mm
Segment 3
13.02 b3 = 3.96 mm
21.04

Az Ay Azy Az2 Ay2 Izzself Iyyself Izzref

mm3 mm3 mm4 mm4 mm4 mm4 mm4 mm4
9075 990 27225 249562.5 2970 990.0 83187.5 3960.0
356.4 71.28 1069.2 5346 213.84 71.3 31.0 285.1
950.4 71.28 2851.2 38016 213.84 71.3 31.0 285.1
0 0 0 0 0 0.0 0.0 0.0
7768.2 847.44 23304.6 206200.5 2542.32 847.44 83125.400864 3389.76
 Iyyref
mm4
332750.00
5377.0
38047.0
0.0
289325.900864
 Design Calculations

Initial Forces and Moments

Fx 5000 N Mx
Fy -5000 N My
Fz 1000 N Mz

X-distance 250 mm
Y-Distance 0 mm
Z-Distance 0 mm

Final Forces and Moments

Fx 5000 N M x'
Fy -5000 N My'
Fz 1000 N Mz'

Physical Properties
Original
Area, A 7200 mm2
Ycg 60.00 mm
Zcg 90.00 mm
Iyy 9840000.00 mm4
Izz 27840000.00 mm4
Iyz #REF! mm4

Due to Due to
Y-dist Z-Dist
@ Corner My Mz
@C -1 -1 140.00 10.00
@D -1 1 60.00 90.00
@E 1 1 60.00 90.00

Bending Stress Computation

σ@C 5.9308 N/mm2
σ@D -5.4163 N/mm2
σ@E 0.0715 N/mm2

Direct Stress Computation

Direct Stress 0.69 N/mm2

Combined Bending Stress Computation

σ@C 6.63 N/mm2

σ@D -4.72 N/mm2
σ@E 0.77 N/mm2
σ@F 0.69 N/mm2

Shear Stress Computation

Fs 5099.02 N
τ1 0.71 N/mm2

a 180 mm
b 200 mm
k8 900 mm

τ2 0.01 N/mm2

τ 0.72 N/mm2

Material Allowable

Ftu 60000 psi 413.68 N/mm2

Fsu 35000 psi 241.32 N/mm2
Conversion factor 145.04

Reserve Factor Computation

RFb 62.44
RFs 337.44
RFc 61.40

Weight Computation
Density 7.80E-06 Kg/mm3
Length 500 mm
Area 7200 mm2
Vol 3600000
Weight of Beam 2.81E+01 Kg
 10000 N-mm
50000 N-mm C
10000 N-mm

3 2
E
10000 N-mm
300000 N-mm
-1240000 N-mm
Dimesions
t1= 20 mm
Segement 1
b1= 200 mm
t2= 20 mm
Segement 2
b2= 80 mm
t3 = 20 mm
Segment 3
b3 = 80 mm
D
 Design Calculations

Initial Forces and Moments

Fx 5000 N
Fy -5000 N
Fz 1000 N

X-distance 250 mm
Y-Distance 0 mm
Z-Distance 0 mm

Final Forces and Moments

Fx 5000 N
Fy -5000 N
Fz 1000 N

Physical Properties
Original
Area, A 7200 mm2
Ycg 100.00 mm
Zcg 32.20 mm
Iyy 6284444.40 mm4
Izz 39360000.00 mm4
Iyz #REF! mm4

Due to Due to
Y-dist Z-Dist
@ Corner My Mz
@C -1 -1 -100.00 -67.80
@D -1 1 100.00 -67.80
@E 1 1 100.00 32.20
@F 1 -1 -100.00 32.20

Bending Stress Computation

σ@C -0.09 N/mm2
σ@D -6.39 N/mm2
σ@E -1.61 N/mm2
σ@F 4.69 N/mm2

Direct Stress Computation

Direct Stress 0.69 N/mm2

Combined Bending Stress Computation

σ@C 0.61 N/mm2

σ@D -5.69 N/mm2
σ@E -0.92 N/mm2
σ@F 5.38 N/mm2

Shear Stress Computation

Fs 5099.02 N
τ1 0.71 N/mm2

a 80 mm
b 200 mm
k8 600 mm

τ2 0.02 N/mm2

τ 0.73 N/mm2

Material Allowable

Ftu 60000 psi 413.68 N/mm2

Fsu 35000 psi 241.32 N/mm2
Conversion factor 145.04

Reserve Factor Computation

RFb 76.86
RFs 329.8
RFc 74.9

Weight Computation
Density 7.80E-06 Kg/mm3
Length 500 mm
Area 7200 mm2
Vol 3600000
Weight of Beam 2.81E+01 Kg
n Calculations

Mx 10000 N-mm
My 50000 N-mm
Mz 10000 N-mm

Mx' 10000 N-mm

My' 300000 N-mm
Mz' -1240000 N-mm

F C
Dimesions

t1=
Segement 1
b1=

Segement 2 t2=
b2=
t3 =
Segment 3
E D b3 =
Computation
Dimesions
20 mm
200 mm

20 mm

80 mm
20 mm
80 mm
Computation of moment of interia

Z-Section

Seg b t A
mm mm mm2
1 20 200 4000
2 80 20 1600
3 80 20 1600
4
7200

A 7200 mm2
Zcg 32.2 mm
Ycg 100.0 mm
Izzcg 39360000.0 mm4
Iyycg 6284444.4 mm4
Izy 0.00 mm4
 Dimesions
t1= 20 mm
Segement 1
b1= 200 mm
t2= 20 mm
Segement 2
b2= 80 mm
t3 = 20 mm
Segment 3
b3 = 80 mm

Zcg Ycg Az Ay Azy Az2 Ay2 Izzself Iyyself

mm mm mm3 mm3 mm4 mm4 mm4 mm4 mm4
10 100 40000 400000 4000000 400000.0 40000000 13333333.3 133333.3
60 10 96000 16000 960000 5760000 160000 53333.3 853333.3
60 190 96000 304000 18240000 5760000 57760000 53333.3 853333.3
0
232000 720000 23200000 11920000.0 97920000 13440000.0 1840000.0
 Izzref Iyyref
mm4 mm4
53333333.3 533333.33
213333.3 6613333.33
57813333.3 6613333.33

111360000.0 13760000.00
Computation of moment of interia

Z-Section

3 2

Seg b t A Zcg Ycg

mm mm mm2 mm mm
1 20 200 4000 90 100
2 80 20 1600 140 10
3 80 20 1600 40 10
4
7200

A 7200 mm2
Zcg 90.0 mm
Ycg 60.0 mm
Izzcg 27840000.0 mm4
Iyycg 9840000.0 mm4
Izy 0.00 mm4
 Dimesions
t1= 20 mm
Segement 1
b1= 200 mm
t2= 20 mm
Segement 2
b2= 80 mm
t3 = 20 mm
Segment 3
b3 = 80 mm

Az Ay Azy Az2 Ay2 Izzself Iyyself Izzref Iyyref

mm3 mm3 mm4 mm4 mm4 mm4 mm4 mm4 mm4
360000 400000 36000000 32400000.0 40000000 13333333.3 133333.3 53333333.3 32533333.33
224000 16000 2240000 31360000 160000 53333.3 853333.3 213333.3 32213333.3
64000 16000 640000 2560000 160000 53333.3 853333.3 213333.3 3413333.3
0 0 0 0 0 0.0 0.0 0.0 0.0
648000 432000 38880000 66320000 40320000 13440000 1840000 53760000 68160000