LEARNING OUTCOME NO. 1 Prepare To Assemb

ELECTRONIC PRODUCTS Document No.
EPAS – OO1
Date Prepared: Issued by:
ASSEMBLY & SERVICING
November 2015
Assembling Electronic TCNCHS Page 1 of 22

Prepared by:
Products AGNES MARIAN
F. ALOLOR Revision # : ____
LEARNING OUTCOME NO. 1 Prepare to Assemble Electronic
Products
Contents:
 Occupational Health and Safety requirements

 Tools, materials and equipment in power supply assembly
Assessment Criteria
1. Prepare assembly workplace in accordance with OH & S policies and

procedures
2. Follow established risk control measures for work preparations
3. Obtain and clarify work instructions based on job order or client
requirements
4. Consult responsible person for effective and proper work condition
5. Prepare and check required materials, tools and equipments in
accordance with established procedures
6. Identify, prepare, obtain parts and components needed to complete
the work according to requirements
Conditions
The trainees will have access to:
1. Workshop station
2. Working tables, chairs
3. Training Materials ( CBLM)
4. Personal Protective Equipment
5. Power Supply Materials
- Printed circuit board
- Sandpaper, alligator clips
- pencil ,paper, ruler & permanent marker
- Electronic components (diode, capacitor & transistor)
6. Tools and test instruments
- Soldering tools (Soldering iron,Soldering stand, Desoldering tool)
- Driving tools (Flat screwdriver, Philips screwdriver)
- Splicing tools ( Side cutter, Long nose pliers, Wire Stripper)
- 12 V Mini drill
- Auxiliary tool ( Utility knife, paint brush/ cleaning brush)
- Multi tester (VOM)
Assessment Method:
 Demonstration with oral questioning

 Interview
LEARNING EXPERIENCES
ELECTRONIC PRODUCTS Document No.EPAS – OO1
November 2015

Prepared by:
LEARNING OUTCOME 1
Prepare to Assemble Electronic Products
Learning Activities Special Instructions

1. Read Information Sheet 1.1-1 on
Occupational Health and Safety

requirements
2. Answer Self Check 1.1-1 You are required to get all the
answers correct. If not, read the
Compare answers with Answer Key
Information Sheet again to answer
1.1-1
all questions correctly.
3. Read Information Sheet 1.1-2 on
Tools, Materials & Equipment Used
to
Assemble Electronic Products
4. Answer Self-Check 1.1-2 You are required to get all the
answers correct. If not, read the
Compare answers with Answer Key
Information Sheet again to answer
1.1-2
all questions correctly.
5. Perform Operation Sheet 1.1-1 Your performance will be evaluated
Operate a 12V Mini Drill using the Performance Criteria
Checklist 1.1-1
6. Perform Task Sheet 1.1-1 Your performance will be evaluated

using the Performance Criteria
Prepare Assembly Workplace Checklist 1.1-1
7. Perform Job Sheet 1.1-1 Your performance will be evaluated
Prepare to Assemble Electronic through the Performance Criteria
Products Checklist 1.1-1
After completing all the activities of
this LO, you are ready to proceed to
the next LO on Prepare/Make PCB
modules.
INFORMATION SHEET 1.1-1

November 2015

Prepared by:
Occupational Health and Safety Requirements
Learning Objectives:
After reading this Information sheets, you must be able to:
1. Discuss the occupational health and safety requirements in the

workplace
2. Demonstrate occupational health and safety practices
In every field of work, there are safety precautions and practices to be

followed to prevent accidents. Sometimes before an accident occurs, a
warning is given so the individual concerned can prepare for the undesirable
eventualities.
In areas where trainees are acquiring basic technical skills, safety

begins the moment they enter the work area or even before reaching the
work area. Identifying health hazards and occupational risk is
indispensable. In workshop areas where trainees stay to acquire skills, there
are certain points to consider.
1. Electrical hazards are fatal like electric shocks from open wire and
grounded electrical appliance.
2. Hazards can be caused by improper use and maintenance of electronic

hand tools:

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a. Cutting tools may inflict injuries and cut through the flesh or
the skin of the human body.
b. Driving tools and boring tools can break human flesh of

fracture bones.
c. Soldering tools can cause extreme heat and can burn the skin.
OCCUPATIONAL HEALTH AND SAFETY REQUIREMENTS AT WORK
For your protection, observe the following:
1. Follow all cautions, warnings and instructions.
2. All passage must be free from any obstruction that will

hamper the movement of persons in the area.
3. All tools and equipment must be checked to be in

an A1 condition.
4. The shop is a place of work so no one can engage in
play while at work.
5. Keep all hand tools inside the tool cabinet, tool box or
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Prepared by:
on the table and not inside your pocket as it might hurt
you or hurt other people.
6. Keep the working area always clean and orderly.
7. Always use protective equipment like safety goggles if

needed while performing a task or job.
8. Some test must be connected with power supply applied.

Be extremely cautious when performing these tests.
9. Keep flammable materials and substances away from

your working area by keeping them in a safe place intended
for them.
10. Be physically and mentally fit when working with electrical

or electronic circuits.
PERSONAL PROTECTIVE EQUIPMENT
1. Mask 2. Apron
3. Goggles 4. Hand Gloves
SELF-CHECK 1.1-1
Test I
Directions: Modified True or False. Write true if the statement is correct.
If it is not true, write the word/words that make the statement
false.
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1. All passages must be free of any obstruction that will hamper
the movement of persons in the area.
2. The shop is a place of work so one can engage in play while

at work.
3. Always use protective equipment like slippers if needed while

performing a task/job.
4. Keep flammable materials and substances in your working

area near your soldering iron.
5. All tools and equipment must be in an A1 condition.
Test II
Directions: Identify the pictures shown below.
1. 3.
2. 4.
ANSWER KEY 1.1-1

Test I
1. True
2. False. No one

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3. True
4. False. Away
5. True
Test II
1. Apron
2. Hand gloves
3. Goggles
4. Mask
INFORMATION SHEET 1.1-2
Tools, Materials & Equipment Used to

Assemble Electronic Products
Learning Objectives:
November 2015

Prepared by:
After reading this Information Sheets, You must be able to:
1. Identify and discuss the required tools, materials and equipment used to
assemble electronic products
2. Prepare and check the required tools, materials and equipment used to
assemble electronic products
In every electronic work, it is a must to prepare the necessary tools,

materials and equipment needed as well as the information. The following
are list of tools, materials and equipment needed to assemble electronic
products:
SOLDERING TOOLS
1. Soldering Iron – a device used for joining metals

permanently by applying heat
to melt the solder.
2. Desoldering tool – used in removing soldered wires

and components on the PCB
for troubleshooting and repair
purposes.
3. Soldering stand – a tool where the soldering iron

is placed during usage.
4. Soldering lead – the “filler metal” used in

soldering
DRIVING TOOLS
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1. Flathead Screwdriver – used to drive or fasten
negative slotted screw.
2. Philip screwdriver – used to drive or fasten

positive slotted screw.
SPLICING TOOLS
1. Side Cutting pliers – used for cutting wires

and excess terminal leads.
2. Long nose pliers – used for bending, stretching

and holding terminal leads
of components and wires.
3. Wire Stripper – it cuts the insulation of the

wire without cutting the wire.
BORING TOOL
12V Mini drill – used to bore/drill hole in

the printed circuit board.
AUXILIARY TOOLS
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1. Utility Knife – used for cutting various trades
and crafts for a variety of
purposes.
2. Cleaning brush – used for cleaning the

(Paint brush) circuit.
MATERIALS
1. Printed circuit board-
2. Sand paper-
3. Pencil-
4. Masking tape-
5. Ruler-
6. Permanent marker-

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7. Power supply kit materials
a. Transformer
(Step down, 750mA)-
b. 4 diodes (IN4001) -
c. Capacitors
Electrolytic capacitor Ceramic capacitors 104 (2)

(2200uf/16V)
d. Wires (#22–stranded)
e. IC’s-
-LM7812,
-LM7805
f. Alligator clips-
(red & black)

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g. Ac cord with plug
h. Fuse with holder-

(0.5A)
i. Chassis/Compartment-
EQUIPMENT
Multitester (VOM) – used for measuring

voltage, current and
resistance. It is also
used for troubleshooting.
9. Schematic Diagram of Power Supply

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SELF-CHECK 1.1-1
Direction: Identify the tools, materials and equipment used to

Assemble electronic products. Write your
answer on a separate sheet.
1.

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2.
3.
4.
5.
ANSWER KEY 1.1-1
1. Soldering iron
2. 12V Mini drill
3. Diode
4. Multi tester (VOM)
5. Side Cutting pliers

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Operation Sheet 1.1-1
Title: Operate a 12V Mini Drill
Performance Objective:
Given a 12V Mini Drill with drill bits, you are to operate and check the
tool within fifteen (15) minutes with consideration to occupational health
and safety policies and procedures.
Supplies/Materials: Printed Circuit Board (PCB). PPE
Equipments/Tools: 12V Mini drill with drill bits
Procedure:
1. Select the proper drill bit for the material you are drilling. Metal and
wood usually can use the same type of drill bit, but masonry bits have
a very special design.
2. Put on eye protection. Hold the drill with both hands perpendicular to
the hole you want to drill.
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3. Push the drill into the material using gentle pressure
4. If the drill is going into wood, you may need to pull the drill out
periodically as the drill bit will probably clog. By pulling the drill bit
partially out of the work while the bit is turning, it will self-clean.
5. If the drill bit does clog (usually from pressing too hard and too fast),
then pull the bit out and clean the clog out with a hard material such
as a screwdriver or nail.
6. Drilling through metal can be tricky. The bit may bind as it cuts
through the other side, if this happen release trigger pressure
immediately. Pull the bit back and slowly complete the cut. Here it is
handy to have a reverse feature especially if the bit gets stuck when it
binds.
7. Once the drill penetrates the material you're done.
Method of Assessment:
 Demonstration with questioning

 Interview
Performance Criteria Checklist 1.1-1
Operate a 12V Mini Drill
Name of Trainee: _______________________ Date: __________
CRITERIA YES NO
 Prepare assembly workplace in accordance with

OH&S policies and procedures
 Follow establish risk control measures for work

preparation
 Prepare and prepare the required materials, tools

and equipment in accordance with established
procedures
 Identify, prepare and obtain parts and components

needed to complete the work according to
requirements
November 2015
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Observations/Comments:
________________________________________________________________
Name of Trainer and Signature: ______________________

Date: __________________
Task Sheet 1.1-1
Title: Prepare Assembly Workplace
Given the resources needed, you must be able to prepare assembly

workplace within fifteen (15) minutes in accordance with occupational
health and safety policies and procedures
Supplies/Materials: Power Supply Materials: Printed circuit board,

Sandpaper, alligator clips, pencil, paper, ruler & permanent marker,
Electronic components (diode, capacitor & transistor)
Equipments/Tools: Tools and test instruments: Soldering tools (Soldering

iron, Soldering stand, Desoldering tool), Driving tools (Flat screwdriver,
Philips screwdriver), Splicing tools ( Side cutter, Long nose pliers, Wire
Stripper), 12 V Mini drill, Auxiliary tool ( Utility knife, paint brush/ cleaning
brush), Multi tester (VOM), chairs, working tables, electronic components,
PPE
Procedures:
1. Arrange electronic components based on safety considerations

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2. Arrange materials together in the cabinet as to facilitate the measures
regarding occupational health and safety policies and procedures
3. Clean and dust the tables and chairs
4. Arrange working tables, chairs and other related facilities in line with the
standard occupational health and safety requirements

 Interview
Prepare Assembly Workplace
CRITERIA YES NO


preparation

procedures

requirements
________________________________________________________________

Date: __________________
November 2015
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Job Sheet 1.1-1
Title: Prepare to Assemble Electronic Products
Given the resources needed, you must be able to prepare to assemble

electronic products workplace within one (1) hour in accordance with
occupational health and safety policies and procedures
Supplies/Materials: Power Supply Materials: Printed circuit board,

Sandpaper, alligator clips, pencil, paper, ruler & permanent marker,
Electronic components (diode, capacitor & transistor)
Equipments/Tools: Tools and test instruments: Soldering tools (Soldering

iron, Soldering stand, Desoldering tool), Driving tools (Flat screwdriver,
Philips screwdriver), Splicing tools ( Side cutter, Long nose pliers, Wire
Stripper), 12 V Mini drill, Auxiliary tool ( Utility knife, paint brush/ cleaning
brush), Multi tester (VOM), chairs, working tables, electronic components,
PPE
Procedures:
1. Arrange electronic components based on safety considerations
2. Arrange materials together in the cabinet as to facilitate the measures

regarding occupational health and safety policies and procedures
3. Clean and dust the tables and chairs

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4. Arrange working tables, chairs and other related facilities in line with the
standard occupational health and safety requirements
5. Prepare an occupational health and safety practices report according to

the result of the operations made.

 Interview
Prepare to Assemble Electronic Products
CRITERIA YES NO


preparation
 Obtain and clarify work instructions based on job

order or client requirements
 Consult responsible persons for effective and proper

work coordination

procedures

November 2015
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requirements
________________________________________________________________

Date: __________________
References:
Technology and Livelihood Education

ELECTRONICS IV
Authors: Ramon S. Lacanilao

Orlino R. Balaoing
Practical Electronics
Author: Marconi S. Pagarigan
Http://www.Electronics.com

November 2015
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AGNES MARIAN

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ELECTRONIC PRODUCTS Document No.

Assembling Electronic TCNCHS Page 1 of 22

 Occupational Health and Safety requirements

1. Prepare assembly workplace in accordance with OH & S policies and

The trainees will have access to:

 Demonstration with oral questioning

Assembling Electronic TCNCHS Page 2 of 22

Learning Activities Special Instructions

Occupational Health and Safety

6. Perform Task Sheet 1.1-1 Your performance will be evaluated

INFORMATION SHEET 1.1-1

ELECTRONIC PRODUCTS Document No.EPAS – OO1

Assembling Electronic TCNCHS Page 3 of 22

After reading this Information sheets, you must be able to:

1. Discuss the occupational health and safety requirements in the

In every field of work, there are safety precautions and practices to be

In areas where trainees are acquiring basic technical skills, safety

2. Hazards can be caused by improper use and maintenance of electronic

ELECTRONIC PRODUCTS Document No.EPAS – OO1

Assembling Electronic TCNCHS Page 4 of 22

b. Driving tools and boring tools can break human flesh of

OCCUPATIONAL HEALTH AND SAFETY REQUIREMENTS AT WORK

For your protection, observe the following:

1. Follow all cautions, warnings and instructions.

2. All passage must be free from any obstruction that will

3. All tools and equipment must be checked to be in

Assembling Electronic TCNCHS Page 5 of 22

6. Keep the working area always clean and orderly.

7. Always use protective equipment like safety goggles if

8. Some test must be connected with power supply applied.

9. Keep flammable materials and substances away from

10. Be physically and mentally fit when working with electrical

PERSONAL PROTECTIVE EQUIPMENT

3. Goggles 4. Hand Gloves

Assembling Electronic TCNCHS Page 6 of 22

2. The shop is a place of work so one can engage in play while

3. Always use protective equipment like slippers if needed while

4. Keep flammable materials and substances in your working

5. All tools and equipment must be in an A1 condition.

ANSWER KEY 1.1-1

ELECTRONIC PRODUCTS Document No.EPAS – OO1

Assembling Electronic TCNCHS Page 7 of 22

INFORMATION SHEET 1.1-2

Tools, Materials & Equipment Used to

Assembling Electronic TCNCHS Page 8 of 22

In every electronic work, it is a must to prepare the necessary tools,

1. Soldering Iron – a device used for joining metals

2. Desoldering tool – used in removing soldered wires

3. Soldering stand – a tool where the soldering iron

4. Soldering lead – the “filler metal” used in

Assembling Electronic TCNCHS Page 9 of 22

2. Philip screwdriver – used to drive or fasten

1. Side Cutting pliers – used for cutting wires

2. Long nose pliers – used for bending, stretching

3. Wire Stripper – it cuts the insulation of the

12V Mini drill – used to bore/drill hole in

2. Cleaning brush – used for cleaning the

1. Printed circuit board-

ELECTRONIC PRODUCTS Document No.EPAS – OO1

Electrolytic capacitor Ceramic capacitors 104 (2)

ELECTRONIC PRODUCTS Document No.EPAS – OO1

h. Fuse with holder-

Multitester (VOM) – used for measuring

Name of Trainee: _____________ Date:

Name of Trainee: _____________ Date:

Name of Trainee: _____________ Date: