Retrofit storage feet status (Hornsea2 & Fryslan)

28.08.2020
Prj Unit Q'ty U/price Amount A9B number
Budget HQ PO Hornsea2 EA 360 $ 130.00 $ 46,800.00
Fryslan EA 300 $ 130.00 $ 39,000.00
660 $ 85,800.00
1st PO
Hornsea2 EA 138 $ 83.45 $ 11,515.52
SHT
Fryslan EA 0 $ -
138 $ 11,515.52
Hornsea2 EA 44 $ 83.49 $ 3,673.56
GY
Fryslan EA 80 $ 76.27 $ 6,101.21
124 $ 9,774.76
REMAIN BUDGET (1) 398 $ 64,509.72
2nd PO
Hornsea2 EA 90 $ 103.35 $ 9,301.67 A9B10242837
SHT
Fryslan EA 12 $ 94.33 $ 1,131.93 A9B10267898
102 $ 10,433.60
REMAIN BUDGET (2) 296 $ 54,076.12
3rd PO
Hornsea2 EA 50 $ 78.02 $ 3,900.78 A9B102528849-01/02/03
SHT A9B102528849-04/05/06 &
Fryslan EA 56 $ 72.46 $ 4,057.62
A9B10267900-01
106 $ 7,958.40
REMAIN BUDGET (3) 190 $ 46,117.72
470 $ 39,682.28 $ 84.43
Storage feet situation
1 Purchase storage feet from SGRE Rentel 144 (Set)
2 We make more to store Hornsea 1 120 (Set)
3 Weight of 01 Set sotrage feet 1.0209 (ton) Prepared by : Tran Cong Minh
4 Weight of sotrage feet - approximate 269.5176
5 Refer Minh Viet price for 120 Sets VND 5,249,948,660.00
6 Price in USD per set $ 1,862 Date : 6 Jun. 20
7 Scrap price per set $ 306.3
8 Drilling cost per 05 time $ 780.0
9 Fit& weld round bar per time $ 660.0
10 Total additional cost to fill and drill the hole $ 1,440.0
11 Actual saving cost for 1 Set =(6)-(7)-(10) $ 115
12 Actual saving cost for 470 Sets in 2020 $ 54,245
Confirmed by : Nguyen The Kien

Date : 6 Jun. 20
 Appendix - Worksheet: Saving cost for Improvement No .2

Issue No CSVN-PT-SC20-2
Issue Date
COST ESTIMATION Page
01 Oct.20
1 of 1
Project Name : Improvement for VESTAS LDST Project
Title : Using NCR steel plate to fabricate LDST's storage feet
* Report by team : Protech team
No Description Unit Quantity Unit price Amount Remark
Amount of material (in case purchase new material)
- Steel Plate 50mm KG 30960 $ 0.8 $ 24,768
- Steel Plate 43mm KG 6562 $ 0.8 $ 5,250
1
- Steel Plate 21mm KG 315 $ 0.7 $ 221
- Steel Plate 13mm KG 63 $ 0.7 $ 44
Total (1) $ 30,282
For 8 pcs of LDST's storage feet
Amount of NCR steel plate (in case treat it like scrap)
- Steel Plate 50mm ( reuse Beams of the old model) KG 30960 $ 0.4 $ 12,384
2 - Steel Plate 43mm KG 6562 $ 0.4 $ 2,625
- Steel Plate 21mm KG 315 $ 0.35 $ 110
- Steel Plate 13mm KG 63 $ 0.35 $ 22
Total (2) $ 15,141
Total amount difference ( Item 1- Item 2) $ 15,141

Prepared by : Tran Quoc Dat Confirmed by : Tran Cong Minh

Date : 01 Oct. 20 Date : 01 Oct.20

 Saving cost
No. Improvement Project Direct Indirect Remark
Benefit Benefit
1 Don’t apply shop primer on weld neck area on Vestas flange VESTAS 20,394 Appendix 1
2 Optimize steel plate size for Door Segment VESTAS 21,579 Appendix 2
3 Retrofit trans. foot of previous project for reusing SGRE 54,245 Appendix 3
4 NORDEX require paint all surface flange NORDEX 3,092 Appendix 4
5 Make new transport saddle for LDST VESTAS 15,141 Appendix 6
5
6 Change weld bead shape from concave to smooth transition weld SGRE 16,920 (Save
shape investment
7 Combine 2 skirts to one VESTAS 3,060 Appendix
cost) 7
8 Design Wind Tower Model CSWIND Appendix 8
Total saving cost 80,186
No. Material Method Area (m2) Quantity/tower Unit Unit Price
1 Zinc ethyl silicate Paint 60-80 micron 25.91 4.32 Liter 16.0
2 Zinc Wire 2.5mm 99% Metalizing 60-100 micron 25.91 0.72 Kg 4.0
Saving cost per tower (USD)
Saving cost for 23+14+18=55 TW

Prepared by : Tran Quoc Dat Confirmed by : Vo Chau Danh

Date : 01 Oct. 20 Date : 01 Oct.20

 Material cost Man hour cost Electrical cost Management cost Total cost (USD) Note
69.1 7.5 7.5 50.0 134.1 Cured time: 1 hour
2.9 15.0 40.0 20.0 77.9 Cured time: 0 hour
r (USD) 56.2
8=55 TW 3,092

nfirmed by : Vo Chau Danh

e : 01 Oct.20
Prepared by : Tran Quoc Dat Confirmed by : Vo Chau Danh

Date : 01 Oct. 20 Date : 01 Oct.20

 Appendix - Worksheet: Saving cost for Improvement No .2

Issue No CSVN-PT-SC20-1 MH Saving when combine 2 skirts B1&B2 to be 1 skirt of project Vestas LDST 5T Rosow Enetrag
COST REPORT Issue Date 01 Jun.20
No Process MH Saving/section (hrs) Sec' Q'ty Total MH (hrs)
[for changes] Page 1 of 1
Project Name : VT_SP54889_44950556_Klinksberg Humberg PJ (LDST,Ger)_1T
1 Cutting 2.17 5 13.0
Change No (ECN/SD…) :
Change title : N/A 2 Bevelling 2.52 5 15.1
* Report by team : Protech team 3 Bending 1.32 5 7.9
No Description Unit Quantity Unit price Amount Remark
4 Lseam 1.25 5 7.5
Man hours
Black tower -man hour Hr 17.0 $ 6.0 $ 102 Refer Mr. VT Dat calculation 5 FU 1.53 5 9.2
1 NDT Service (VT/MT/UT) Hr 1.7 $ 6.0 $ 10 6 Cirseam 3.25 5 19.5
7 Complete 2.04 5 12.2
Material and Consumable Total 84.4
Steel weight reduction Ton 1.064 $ 690.0 $ 734 Refer Mr. WI Park' s MTO Note:
Oxygen gas consumable LS $ 34.5 $ 5.0 $ 173 Time at the table is just calculating by process only, not included other small processes
2 Eletric power KWh 19711 $ 0.09 $ 1,774 Lincoln Ideal arc fuction but also take time and waste our resources such as unloading steel plate, arrange steel
Welding wire KG 77.6 $ 1.3 $ 99 Welding concumable estimation plate, moving steel plate to bending 3090-CA, storage ... & consumable (Oxy, CO2, Gas,
Weding flux KG 100.8 $ 1.5 $ 148 Welding consumable...) if not combined
Grinding disk EA 5 $ 1.0 $ 5
Equipment / Facility / Tools
Crane 30T Hr 1 $ 15.0 $ 15 Handle from storage to cut-> bevel
3
->Roll-> >Long -. Fit-up

Late PO / Shipment
4 Reduce lead time for LDST's segment Hr 17

Others
Number of section increasing Sect. 1
5
xxxx

Total amount $ 3,060

CW : ………………
Prepared by : Tran Cong Minh Confirmed by : Nguyen The Kien

Date : 01 Jun. 20 Date : 01 Jun.20

 COST ESTIMATION
Project Name : Formosa 2 - 47 Tower

Title : Change weld bead shape from Concave to smooth transition weld shape
*Team : Protech
No Description Unit Quantity Unit price Amount

1 Quantity of CJP bracket in the 47 Top section EA 1128

(=24 bracket x 47 section)
2 Time for grinding to complete the concave for 1 bracket Hour 2
3 Labor cost / hour $ 5
4 →Labor cost (I) $ 11280
Equipment / material cost (II)
5
[=30% *(I)] $ 3384

Cost for inspection / management (III)

6
[=20% *(I)] $ 2256

7 Total cost(I +II +II) $ 16,920

Prepared by : Bui Viet Tri

Date : 01 Jun. 20
Issue No
Issue Date
Page
Customer :
Change Date :

Remark

Confirmed by : Tran Cong Minh

Date : 01 Jun.20
I. VESTAS MY 44951066 V136 82m_10 Towers+21 Bottom Sections, Terra Gen Project, USA

No. Item description Uni Unit Price Quantity Price

1 Reduce steel plate weight kG $ 0.69 4749 $ 3,291.06

2 Fabrication price kG $ 0.28 4749 $ 1,327.56
3 Total (II) $ 4,619

II - Purchasing Packages for VESTAS V164 9.5 MW Door shell and Cond Air Segment

CSWIND
4th Floor, Baekseok Daehak Building, 129-12, Dongseo-Daero,
Seobuk-Gu, Cheonan-Si, Choongcheongnam-Do, Korea 31109
Phone: +82-41-901-1800 | Fax: +82-41-901-1999 | www.cswind.com

Material Take-off for STEEL PLATES: Door Shell

VESTAS V164 9.5MW
For 1 Door Shell
 CSWIND
4th Floor, Baekseok Daehak Building, 129-12, Dongseo-Daero,
Seobuk-Gu, Cheonan-Si, Choongcheongnam-Do, Korea 31109
Phone: +82-41-901-1800 | Fax: +82-41-901-1999 | www.cswind.com

Material Take-off for STEEL PLATES: Door Shell

VESTAS V164 9.5MW
For 1 Door Shell
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 Shells QTY Thk
x x
[Pcs] [mm] [mm] [mm] [Ton] [Pcs] [mm]
1 DOOR SHELL EN10025-2 S355J2 CEV Max 0.43, EN10204 3.1 75957102 R0 1 72.0 x 2,930 x 3,423 5.433 10 72.00

Material Take-off for STEEL PLATES: Cond. Air Segment

VESTAS V164 9.5MW
For 1 CAS
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 CAS QTY Thk
x x
[Pcs] [mm] [mm] [mm] [Ton] [Pcs] [mm]
1 COND. AIR SEGMENT EN10025-2 S355J2 CEV Max 0.43, EN10204 3.1 75957104 R0 1 65.0 x 2,000 x 2,565 2.091 5 65.00

Material Take-off for STEEL PLATES: Door Shell

VESTAS V164 9.5MW
For 1 Door Shell
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 Shells QTY Thk
x x
[Pcs] [mm] [mm] [mm] [Ton] [Pcs] [mm]
1 DOOR SHELL EN10025-2 S355J2 CEV Max 0.43, EN10204 3.1 75957102 R0 1 72.0 x 2,930 x 3,423 5.433 6 72.00

For 1 Door Shell

No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 Shells QTY Thk
x x
[Pcs] [mm] [mm] [mm] [Ton] [Pcs] [mm]
1 DOOR SHELL EN10025-2 S355J2 CEV Max 0.43, EN10204 3.1 75957102 R0 1 72.0 x 2,930 x 3,423 5.433 1 72.00

Material Take-off for STEEL PLATES: Cond. Air Segment

VESTAS V164 9.5MW
For 1 CAS
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 CAS QTY Thk
x x
[Pcs] [mm] [mm] [mm] [Ton] [Pcs] [mm]
1 COND. AIR SEGMENT EN10025-2 S355J2 CEV Max 0.43, EN10204 3.1 75957104 R0 1 65.0 x 2,000 x 2,565 2.091 2 65.00

For 1 CAS
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 CAS QTY Thk
x x
[Pcs] [mm] [mm] [mm] [Ton] [Pcs] [mm]
1 COND. AIR SEGMENT EN10025-2 S355J2 CEV Max 0.43, EN10204 3.1 75957104 R0 1 65.0 x 2,000 x 2,565 2.091 1 65.00

No. Item description Uni Unit Price Quantity Price

 1 Reduce steel plate weight kG $ 0.69 14364 $ 9,954.25
2 Fabrication price kG $ 0.28 14364 $ 4,015.39
3 Total (I) $ 13,970

III- Purchasing Packages for VESTAS 44950659 V150m- DS(Vestas ESJ2 Mexico project 26 Tower

CSWIND
4th Floor, Baekseok Daehak Building, 129-12, Dongseo-Daer
Seobuk-Gu, Cheonan-Si, Choongcheongnam-Do, Korea 3110
Phone: +82-41-901-1800 | Fax: +82-41-901-1999 | www.cswind

Material Take-off for STEEL PLATES: Door Segment

VESTAS 44950658 V150 105m
For 1 Segment
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 S
x x
[Pcs] [mm] [mm] [mm]
1 DOOR SEGMENT EN10025-2 S355K2 CEV Max 0.43, EN10204 3.1 75953910_R00 1 90.0 x 2,930 x 2,073

For 1 Segment
No. Item Name Material Specifications Drawing No. QTY Thk Width Length 1 S
x x
[Pcs] [mm] [mm] [mm]
1 DOOR SEGMENT EN10025-2 S355K2 CEV Max 0.43, EN10204 3.1 75953910_R00 1 90.0 x 2,930 x 2,073

No. Item description Uni Unit Price Quantity Price

Prepared by : Tran Co

Date : 12 Mar
 Prepared by : Tran Co

1 Reduce steel plate weight kG $ 0.69 3074 $ 2,130.28

2 Fabrication price kG $ 0.28 3074 $ 859.32
Date : 12 Mar
3 Total (II) $ 2,990
a Gen Project, USA

Prepared by
Tran Cong Minh Confirmed Nguyen
b The Kien

Date : 11 Feb. 20 Date : 11 Feb. 20

ir Segment

, Dongseo-Daero,
-Do, Korea 31109
9 | www.cswind.com

1 Door Shell For 20 Door Shell

 , Dongseo-Daero,
-Do, Korea 31109
9 | www.cswind.com

1 Door Shell For 20 Door Shell

dth Length 1 Shells QTY Thk Width Length 2 Shells 20 Shells
x x x
m] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
30 x 3,423 5.433 10 72.00 x 3,074 x 7,626 13.250 132.496

or 1 CAS For 10 Cond. Air Segment

dth Length 1 CAS QTY Thk Width Length 2 CAS 10 CAS
x x x
m] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
00 x 2,565 2.091 5 65.00 x 2,130 x 5,840 6.347 31.736

1 Door Shell For 18 Door Shell

dth Length 1 Shells QTY Thk Width Length 3 Shells 18 Shells
x x x
m] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
30 x 3,423 5.433 6 72.00 x 2,970 x 10,795 18.121 108.726

1 Door Shell For 2 Door Shell

dth Length 1 Shells QTY Thk Width Length 2 Shells 2 Shells
x x x
m] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
30 x 3,423 5.433 1 72.00 x 2,970 x 7,395 12.414 12.414

Sum1 121.139
Diff1 -11.357

or 1 CAS For 8 Cond. Air Segment

dth Length 1 CAS QTY Thk Width Length 4 CAS 8 CAS
x x x
m] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
00 x 2,565 2.091 2 65.00 x 2,040 x 10,750 11.190 22.380

or 1 CAS For 2 Cond. Air Segment

dth Length 1 CAS QTY Thk Width Length 2 CAS 2 CAS
x x x
m] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
00 x 2,565 2.091 1 65.00 x 2,040 x 5,840 6.079 6.079
Sum2 28.458
Diff2: -3.277
Total diff -14.634
Mexico project 26 Tower

WIND
k Building, 129-12, Dongseo-Daero,
hoongcheongnam-Do, Korea 31109
: +82-41-901-1999 | www.cswind.com

For 1 Segment For 24 Segments

Y Thk Width Length 1 Segment QTY Thk Width Length 3 Segments 24 Segments
x x x x
s] [mm] [mm] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
90.0 x 2,930 x 2,073 3.205 8 90.00 x 2,960 x 6,999 14.637 117.093
3.205 14.637 117.093

For 2 Segments
QTY Thk Width Length 2 Segments 2 Segments
x x
[Pcs] [mm] [mm] [mm] [Ton] [Ton]
1 90.00 x 2,960 x 4,911 10.270 10.270
10.270 10.270

For 1 Segment For 24 Segments

Y Thk Width Length 1 Segment QTY Thk Width Length 6 Segments 24 Segments
x x x x
s] [mm] [mm] [mm] [Ton] [Pcs] [mm] [mm] [mm] [Ton] [Ton]
90.0 x 2,930 x 2,073 3.205 6 90.00 x 2,960 x 9,087 19.003 114.019
3.205 19.003 114.019

For 2 Segments
QTY Thk Width Length 2 Segments 2 Segments
x x
[Pcs] [mm] [mm] [mm] [Ton] [Ton]
1 90.00 x 2,960 x 4,911 10.270 10.270
10.270 10.270

Difference: 3.074

Prepared by : Tran Cong Minh Confirmed by : Nguyen The Kien

Date : 12 Mar. 20 Date : 12 Mar. 20

Prepared by : Tran Cong Minh Confirmed by : Nguyen The Kien

Date : 12 Mar. 20 Date : 12 Mar. 20

 Total saving cost for improvement No.1

No. Project Saving cost

1 Terra Gen Project 4,619

VESTAS V164 9.5

2 MW Door shell and 13,970
Cond Air Segment

Vestas ESJ2 Mexico

3 2,990
project 26 Tower

Total 21,579
Prepared by : Tran Cong Minh Confirmed by : Nguyen The Kien
Date : 12 Mar. 20 Date : 12 Mar. 20

Prepared by : Tran Cong Minh Confirmed by : Nguyen The Kien

Date : 12 Mar. 20 Date : 12 Mar. 20
1 VT_SP53803-Dong Hai 1 PJ-13T and SP54023-TWPC PJ-12T_44950936 (VN)_Total 25T 25 4
2 VT_SP51606_44950658_ESJ2 PJ (Mexico)_26T 26 4
3 VT_SP52267-Bucha II PJ-3T and SP54544-Haltern Westwind Hawig PJ-1T_44950656 (LDST,DE)_Total 4T 4
4 VT_SP55070-Biegen III-2T,SP55143-Dornbock I_UKA-2T,SP52321-Beesenberg II_Notus-2T_44950805 (LDST,DE)_6T 6
5 VT_SP53317_44951056_Storbacken PJ (FIN)_7T 7
6 VT_SP50669_44951057_Kröpuln PJ (FIN)_7T 7
8 VT_44950936_SP54720-Hoa Binh PJ-13T, SP55335-Ben Tre V1-3 PJ-7T (VN)_Total 20T 20
9 VT_SP49383_44950910_Duqueco PJ (Chile)_14T 14
10 VT_SP53673_44950656_Haunetal Wehrda PJ (LDST,Ger)_4T 4
11 VT_SP52705_44951084_Port Augusta PJ (AUS)_50T 50
12 VT_SP55650-44950657_Lien Lap PJ (VN)_12T 12
13 VT_SP56017-Phong Huy PJ-12T,SP56018-Phong Nguyen PJ-12T_44950657_24T 24
14 VT_SP49294_29202931_Teuva Paskoonharju PJ (FIN)_21T 21
15 VT_SP55833_44950936_Tra Vinh PJ (VN)_12T 12
16 VT_SP54265_29202931_Piiparinmäki PJ (FIN)_28T 28
17 VT_SP55506_44950936_Ben Tre VPL PJ (VN)_7T 7
18 VT_SP56293_44951056_B and T Wind-Quang Binh Ph I PJ (VN)_26T 26
19 VT_SP54017_44950758_Prinzendorf III PJ (AUS)_5 Sets Split Sections 5
20 VT_SP52849_29205910_Simo Sarvisuo PJ (FIN)_27T 27
21 VT_SP56144-Dreieck Spreeau Erw PJ-2T_SP-56912-Kirchheilingen BG09+KH59 PJ-2T_44950656 (LDST,Ger)_4T 4
22 VT_SP56769_44951056_B and T Ph II PJ (VN)_24T 24
23 VT_SP56066_44951168_Lac Hoa PJ (VN)_8T 8
24 VT_SP49377_44951046_Polusjarvi PJ (FIN)_10T 10
25 VT_SP51358_44950656_Dreieck Spreeau PJ (LDST,GE)_6T 6
26 VT_SP53736_44951137_Poysdorf Wilfersdorf PJ (LDST,AT)_4T 4
27 VT_SP56198_44950657_Phong Lieu PJ (VN)_6T+6T 12
28 VT_SP56067_44951168_UPC Hoa Dong PJ (VN)_8T 8
29 VT_SP56674_44950936_Dong Hai 1 Phase 2 PJ (VN)_13T 13
30 VT_SP56970_44950936_Hoa Binh 1 Phase 2 PJ (VN)_13T 13
31 VT_SP55403_44950656_Ostramondra-Roldisleben PJ (LDST,GE)_5T 5
432