Professional Documents
Culture Documents
ON REBAR IN CONCRETE
WITH STP WATER USING HALF-CELL
POTENTIOMETER
A PROJECT REPORT
Submitted by
HARIKARAN C (16BCE3025)
VEERAPANDI P (16BCE3097)
of
BACHELOR OF ENGINEERING
in
CIVIL ENGINEERING
APR/MAY 2020
ii
Signature Signature
Mr.R. DINESHKUMAR, M.E., Dr.M.LOGANATHAN, M.E., Ph.D.,
SUPERVISOR, HEAD OF THE DEPARTMENT,
Department of Civil Engineering, Department of Civil Engineering,
M.Kumarasamy College of Engineering, M.Kumarasamy College of Engineering,
Thalavapalayam, Karur-639113. Thalavapalayam, Karur-639113.
This project Report has been submitted for the End Semester Design Project viva
voce Examination held on _____________
DECLARATION
Signature
HARIKARAN.C
VEERAPANDI.P
iv
ACKNOWLEDGEMENT
Words are boundless to thank Our Parents and Friends for their constant
encouragement to complete this project successfully.
v
College Vision
To emerge as a leader among the top institutions in the field of technical education.
College Mission
Produce smart technocrats with empirical knowledge who can surmount the global
challenges.
Create a diverse, fully-engaged, learner-centric campus environment to provide
quality education to the students.
Maintain mutually beneficial partnerships with our alumni, industry and
professional associations.
Department Vision
Department Mission
To produce smart civil engineers with basic knowledge on science and engineering
to compete the global challenges.
To make the department to excel in the thrust areas of structural engineering and
environmental engineering research.
To work with the society to identify the problems faced and providing solutions
through consultancy services.
To create, disseminate and integrate knowledge of engineering in the minds of fresh
graduates to face the future technological challenges.
vi
PEO1: Graduates of the programme will contribute competent, inspired, and highly
dedicated professionals in their working environment.
PEO2: Graduates of the programme will contribute versatile and innovative in the
workplace, possess the capacity to face the tough challenges and converting them
into opportunities, and embrace leadership and teamwork opportunities and
affording sustainable engineering careers.
PEO4: Graduates of the programme will espousal ethical attitude and evince effective
skills in team management, coordination of sub workers and good leadership
qualities expected of practicing engineering professionals.
PO2: Problem analysis: Identify, formulate, review research literature, and analyze
complex engineering problems reaching substantiated conclusions using first principles of
mathematics, natural sciences, and engineering sciences.
PO5: Modern tool usage: Create, select, and apply appropriate techniques, resources, and
modern engineering and IT tools including prediction and modeling to complex
engineering activities with an understanding of the limitations.
vii
PO6: The engineer and society: Apply reasoning informed by the contextual knowledge
to assess societal, health, safety, legal and cultural issues and the consequent
responsibilities relevant to the professional engineering practice.
PO8: Ethics: Apply ethical principles and commit to professional ethics and
responsibilities and norms of the engineering practice.
PO12: Life-long learning: Recognize the need for, and have the preparation and ability
to engage in independent and life-long learning in the broadest context of technological
change.
PSO1: Employability Skills: Able to give sustainable solution to the real time problems
of society by using technical and software skills.
PSO2: Career Growth: Able to exhibit ethically their managerial and professional skills
as an individual or as a team in multidisciplinary environment.
viii
ABSTRACT
This project deals with the impact of STP water in the fresh concrete properties,
hardened concrete and also the durability aspects. STP water samples will be collected
from the institution. STP water will be checked for its physical and chemical parameters
present in the water. Fresh concrete samples using STP water will be tested to determine
its slump value, workability and concrete penetrometer test is done. The hardened concrete
tests, compressive strength of the specimens will be tested at 7 days, 14days and 28days.
These tests are done for both river sand using STP water and fresh water. The results
obtained from the specimen using STP water in river sand will be analysed and the results
will be compared to the test result obtained from samples casted using fresh water in river
sand. Hence the comparative test results are obtained. The reults shows anf fresh water
along with compressive strength on 28th day using STP water and fresh water along with
corrosion inducing technique to determine rate of corrosion on reinforcement bar by half –
cell potentiometer.
ix
TABLE OF CONTENTS
CHAPTER PAGE
No. CONTENTS No.
ABSTRACT viii
LIST OF TABLES xi
LIST OF FIGURES xii
LIST OF ABBREVIATIONS xiii
1 INTRODUCTION 1
1.1 GENERAL 1
1.2 CORROSION INDUCING TECHNIQUE 2
1.3 HALF-CELL POTENTIOMETER TEST 2
1.4 OBJECTIVE OF PROJECT 2
2 LITERATURE REVIEW 3
3 METHODOLOGY 8
4 MATERIAL TESTS 9
4.1 EXPERIMENTAL PROCEDURE 9
4.2 TESTS ON MATERIAL USED 9
4.2.1 TESTS ON CEMENT 9
a) FINENESS OF CEMENT 9
b) INITIAL SETTING TIME OF CEMENT 10
c) FINAL SETTING TIME OF CEMENT 11
d) STANDARD CONSISTENCY OF CEMENT 11
4.2.2 TEST ON FINE AGGREGATE[RIVER SAND] 12
a) SPECIFIC GRAVITY OF FINE AGGREGATE 12
4.2.3 TEST ON COARSE AGGREGATE 13
a) SPECIFIC GRAVITY OF COARSE AGGREGATE 13
4.2.4 TESTS ON WATER [FRESH AND STP WATER] 13
a) POTENTIAL HYDROGEN[pH] ION 14
CONCENTRATION
b) TURBIDITY 14
c) CHLORIDES 14
x
d) TOTAL HARDNESS 16
e) TOTAL DISSOLVED SOLIDS 17
f) SULPHATES 18
5 MIX DESIGN 20
6 TESTS ON CONCRETE 21
6.1 SLUMP VALUE OF FRESH CONCRETE 21
6.2 INITIAL TIME CONCRETE PENETROMETER TEST 21
6.3 COMPRESSIVE STRENGTH OF CONCRETE 22
6.4 SPLIT TENSILE STRENGTH TEST 23
6.5 CORROSSION INDUCING 23
TECHNIQUE[IMPRESSED CURRENT TECHNIQUE]
6.6 HALF-CELL POTENTIOMETER TEST ON 24
CONCRETE
7 RESULTS AND DISCUSSION 26
7.1 SLUMP VALUE OF FRESH CONCRETE 26
7.2 COMPRESSIVE STRENGTH OF CONCRETE 26
7.3 SPLIT TENSILE STRENGTH OF CONCRETE 28
7.4 INDUCING REINFORCEMENT CORROSION BY 30
IMPRESSED CURRENT TECHNIQUE
7.5 HALF-CELL POTENTIOMETER TEST ON 31
CONCRETE
a) POTENTIOMETER TEST ON CONCRETE IN 32
NORMAL CONDITION
b) POTENTIOMETER TEST ON CONCRETE IN 32
CORROSION INDUCED CONDITION
8 CONCLUSION 34
REFERENCES 35
xi
LIST OF TABLES
LIST OF FIGURES
LIST OF ABBREVIATIONS
IS - Indian Standards
STP - Sewage Treatment Plant
DC - Direct Current
OPC - Ordinary Portland Cement
NTU - Nephelometric Unit
ECORR - Corrosion Potential
1
CHAPTER-1
INTRODUCTION
1.1 GENERAL
Water is one of the most important elements in human life and construction.
India has more than 17 percent of the world's population, but has only 4% of world's
renewable water resources. Construction activities play a major role in the
infrastructural development. Water has an undisputed important place in civil
construction and so far no alternative to water is available. In construction industry
concrete being most widely construction material used, uses most of water. About 5
billion cubic yards of concrete are used each year, annual production is about two tons
per person on the plane. As per provision of IS 10262- 2009, 186 litres of water is
required for 1m3 of concrete. On an average 150 litres of water is required for 1m of
concrete. The construction of 100,000 sq.ft. Multi-storey structure can require about 10
million litres of water for production, curing and site development activity.
About 97 percent of water is held in the oceans, while only 3 percent is fresh
water. Of the freshwater, only 1 percent is easily accessible as ground or surface water,
the remains are stored in glaciers and icecaps. Moreover, freshwater is not evenly
distributed across land surfaces, and there are a number of heavily populated countries
located in arid lands where fresh water is scarce.
Construction industry is among the most water consuming industries. But there
is one relief that it does not essentially need fresh or potable water. Chemical limits for
water for construction, suggested by different codes indicate that many types of non-
potable water can be used for construction. Reuse of non-potable water like STP water
for construction can reduce the burden on fresh water resources and the environment.
Almost all results of parametric study suggest the feasibility of using treated domestic
waste water as mixing or curing water. STP water consists of the discharges from toilets
in our college. STP water contains nitrogen and phosphorous in high concentrations
and most of the pathogens, germs and pharmaceutical residues. Commonly, STP water
consist discharges from showers, baths, washing and it can be used for the construction
purposes. It is used with partial replacement in fresh water in varied proportion to
evaluate the structural properties of concrete specimens.
2
CHAPTER-2
LITERATURE REVIEW
reinforced concrete structures can be a major challenge for civil engineers. The main
reason for this is that half-cell potential mapping provides information to predict the
probability of corrosion in concrete, but it does not give clear insight on the rate and
the nature of corrosion. Although for general uniform corrosion, half-cell data can
provide valuable information about the probability of corrosion. In the case of localized
corrosion, the predictions of half-cell measurements can be misleading. The main
objective of the present work is to provide practicing engineers a tool that they can use
to better interpret the results of half-cell potential measurements. This tool
quantitatively relates the potential readings on the surface of the concrete to the rate of
probable localized reinforcement corrosion through concrete resistivity, cover
thickness, and temperature, allowing the engineers to gain supplementary information
from half-cell tests. Experimental comparisons presented in this paper demonstrate the
potential benefits of the proposed approach when typical half-cell measurements may
not be able to predict the localized corrosion mechanism.
CHETHAN P, et al.,(2010) concluded that the cement reacts chemically with the water
and other ingredients to form a hard matrix that binds the materials together into a
durable stone-like material that has many uses. Often, additives (such as pozzolans or
super plasticizers) are included in the mixture to improve the physical properties of the
wet mix or the finished material. Most concrete is poured with reinforcing materials
embedded to provide tensile strength, yielding reinforced concrete.
limited worldwide. The current state of knowledge about the use of reclaimed water,
especially partially processed sewage treatment plant water in concrete. On the basis of
identified knowledge, an initial laboratory investigation was conducted. A detailed
research agenda has also been developed for additional knowledge on this topic in order
to understand and to reduce the environmental impacts of the concrete industry.
could be obtained and the impressed current technique is the most reliable corrosion
inducing method among various techniques.
8
CHAPTER-3
METHODOLOGY
The methodology is as follows, initially STP water samples will be collected
and it will be tested to determine its physical, chemical and biological properties. Then
after cube specimens and cylindrical specimens will be casted using fresh and STP
water.
LITERATURE REVIEW
MATERIAL TESTS
MIX DESIGN
CONCLUSION
9
CHAPTER-4
MATERIAL TESTS
In this project, the concrete specimens were prepared using Ordinary Portland
Cement (OPC-43grade), potable fresh water is replaced by STP water in varied
proportions (0%, 25%, 50%, 74% and 100%), coarse aggregates (20mm) and river sand
is used as fine aggregates. Some basic properties of cement and aggregates are
determined such as initial and final setting time test, consistency test, flakiness and
elongation index, fineness, absorption, specific gravity. Water tests are conducted for
both fresh and STP water such as pH, total hardness, turbidity, chlorides and sulphates.
a) FINENESS OF CEMENT
Fit the tray under the sieve, weigh approximately 100g of cement to the nearest
0.1g and place it on the IS sieve size 90µ, being careful to avoid loss. Agitate the sieve
by swirling, planetary and linear movement until no more fine material passes through
it, sieved continuously for a period of 15 minutes. Remove and weigh the residue.
Express its mass as a percentage.
Prepare a neat cement paste by gauging the cement with 0.85 times the water
required to give a paste of standard consistency. Potable or distilled water shall be used
in preparing the paste. The paste shall be gauged in the manner and under the conditions
prescribed in IS: 4031 (Part 4)-1988. Start a stop-watch at the instant when water is
added to the cement. Fill the vicat mould with a cement paste gauged as above, the
mould resting on a nonporous plate. Fill the mould completely and smooth off the
surface of the paste making it level with the top of the mould. The cement block this
prepared in the mould is the test block. Immediately after moulding, place the test block
in the moist closet or moist room and allow it to remain there except when
determinations of time of setting are being made. Place the test block confined in the
mould and resting on the non-porous plate, under the rod bearing the needle; lower the
needle gently until it comes in contact with the surface of the test block and quickly
release, allowing it to penetrate into the test block. Repeat this procedure until the
needle, when brought in contact with the test block and released as described above,
fails to pierce the block beyond 5.0 ± 0.5 mm measured from the bottom of the mould.
The period elapsing between the time when water is added to the cement and the time
at which the needle fails to pierce the test block to a point 5.0 ± 0.5 mm measured from
the bottom of the mould shall be the initial setting time is shown in the below table 4.1.
Prepare a neat cement paste by gauging the cement with 0.85 times the water
required to give a paste of standard consistency. Potable or distilled water shall be used
in preparing the paste. The paste shall be gauged in the manner and under the conditions
prescribed in IS: 4031 (Part 4)-1988. Start a stop-watch at the instant when water is
added to the cement. Fill the Vicat mould with a cement paste gauged as above, the
mould resting on a nonporous plate. Fill the mould completely and smooth off the
surface of the paste making it level with the top of the mould. The cement block this
prepared in the mould is the test block. Immediately after moulding, place the test block
in the moist closet or moist room and allow it to remain there except when
determinations of time of setting are being made. Replace the needle of the Vicat
apparatus by the needle with an ular attachment. The cement shall be considered as
finally set when, upon applying the needle gently to the surface of the test block, the
needle makes an impression thereon, while the attachment fails to do so. The period
elapsing between the time when water is added to the cement and the time at which the
needle makes an impression on the surface of test block while the attachment fails to
do so shall be the final setting time. In the end of a scum forming on the surface of the
test block, use the underside of the block for the determination.
Cement Used: PPC
Weight of sample taken = 300 gm
Standard consistency = 34%
Quantity of water added = 86.4 ml
The final setting time of cement = 600 minutes
Final setting time of given sample of cement =600 minutes
d) STANDARD CONSISTENCY OF CEMENT
Prepare a paste of weighed quantity of cement with a weighed quantity of
potable or distilled water, taking care that the time of gauging is not less than 3 minutes,
or more than 5 min, and the gauging shall be completed before any sign of setting
occurs. The gauging time shall be counted from the time of adding water to the dry
cement until commencing to fill the mould. Fill the Vicat mould with this paste, the
mould resting upon a non-porous plate. After completely filling the mould, smoothen
the surface of the paste, making it level with the top of the mould. The mould may be
12
slightly shaken to expel the air. Clean appliances shall be used for gauging. In filling
the mould, the operator's hand and the blade of the gauging trowel shall alone be used.
Place the test block in the mould, together with the non-porous resting plate, under the
rod bearing the plunger; lower the plunger gently to touch the surface of the test block,
and quickly release, allowing it to sink into the paste. This operation shall be carried
out immediately after filling the mould. Prepare trial pastes with varying percentages
of water and test as described above until the amount of water necessary for making up
the standard consistency as defined, depth of penetration of plunger in samples is given
in below table 4.2.
Cement used : OPC 43grade
Weight of sample taken = 300gm
Table 4.2: Standard consistency of cement
WEIGHT PERCENTAGE QUANTITY DEPTH OF
OF OF WATER OF WATER PENETRATION
SAMPLE ADDED (%) TAKEN (ml) OF PLUNGER
(gms) (mm)
300 30 90 39
300 31 93 37
300 32 96 36
300 33 99 34
300 34 100 28
The standard consistency of the given cement =33%
4.2.2 FINE AGGREGATE[RIVER SAND]
a) SPECIFIC GRAVITY OF FINE AGGREGATE
The specific gravity of an aggregate is considered to be measure of strength or
quality of the materials. Stones having low specific gravity are generally weaker than
those with higher specific gravity values. The specific gravity test helps in the
identification of stone. Empty weight of the pycnometer is taken with the help of weight
balance(W1 in g) 3/4 th of the aggregates are filled in the bottle and the weight is noted
down(W2 in g). Now the water is filled alone with the aggregates and the weight is
noted down(W3 in g). Aggregates with water is removed from the bottle and washed
13
thoroughly. Bottle is filled with the water and note the weight (W4 in g), the specific
gravity of fine aggregate is calculated in the given below table 4.3.
Table 4.3: specific gravity of fine aggregate(river sand)
SL. SPECIFICATIONS RESULT
NO (g)
1 Weight of Pycnometer(W1) 630
2 Weight of Pycnometer + dry fine aggregate(W2) 1125
3 Weight of Pycnometer + dry fine aggregate + water(W2) 1808
4 Weight of Pycnometer + full of water(W4) 1505
5 Specific gravity = W2-W1/[(W4-W1)-(W3-W2)] 2.62
Specific gravity of fine aggregate(river sand) = 2.62
4.2.3 COARSE AGGREGATE
a) SPECIFIC GRAVITY OF COARSE AGGREGATE
The specific gravity of an aggregate is considered to be measure of strength or
quality of the materials. Stones having low specific gravity are generally weaker than
those with higher specific gravity values. The specific gravity test helps in the
identification of stone. Empty weight of the pycnometer is taken with the help of weight
balance(W1 in g) 3/4 th of the aggregates are filled in the bottle and the weight is noted
down(W2 in g). Now the water is filled alone with the aggregates and the weight is
noted down(W3 in g). Aggregates with water is removed from the bottle and washed
thoroughly. Bottle is filled with the water and note the weight (W4 in g), the specific
gravity of coarse aggregate is calculated in the given below table 4.4.
Size of coarse aggregate to be used: 20mm
Table 4.4: specific gravity of coarse aggregate(20mm)
SL. SPECIFICATIONS RESULT
NO (g)
1 Weight of Pycnometer(W1) 633
2 Weight of Pycnometer + dry coarse aggregate(W2) 1060
3 Weight of Pycnometer + dry coarse aggregate + water(W2) 1762
4 Weight of Pycnometer + full of water(W4) 1495
5 Specific gravity = W2-W1/[(W4-W1)-(W3-W2)] 2.66
Specific gravity of coarse aggregate(20mm) = 2.66
14
Calibrate the electrode with standard distilled water of pH. The sample is
entered into the meter to allow for a temperature correction Rinse the electrode
thoroughly with the distilled water and carefully wipe with the tissue paper Dip the
electrode into the samples and wait for one minute for steady reading. The reading is
noted down.
pH value for fresh water and STP water is tabulated below in table 4.5;
Table 4.5: pH value for fresh water and STP water
WATER SAMPLE TAKEN pH VALUE
Fresh water 7
STP treated water 6.5
The pH value of fresh water = 7
The pH value of STP water = 6.5
b) TURBIDITY
Take the turbidimeter and set the instrument at 100 on the scale. Shake
thoroughly the sample and keep it for some time to eliminate air bubbles. Take the
sample in the nephelometer sample tube and put the sample in the sample chamber and
find out the value on the scale. Dilute the sample with turbidity free water and again
read the turbidity.
Turbidity value for fresh water and STP water is tabulated below in table 4.6;
Table 4.6: Turbidity of freshwater and STP water
WATER SAMPLE TAKEN TURBIDITY[NTU]
Fresh water 80
STP treated water 132
Turbidity of fresh water = 80 NTU
Turbidity of STP water = 132 NTU
c) CHLORIDES
Take 20ml of sample in conical flask. Add 1 ml of potassium chromate to get
light yellow colour. Titrate it with standard silver nitrate solution till the colour changes
from yellow to brick red Note the end point. The titration of AgNO3 with NaCl, fresh
water and STP water is shown in below tables 4.7, 4.8 and 4.9 respectively.
15
TITRATION-I
NaCl Vs AgNO3
Table 4.7: NaCl Vs AgNO3
BURETTE
S.No VOLUME OF READING(ml) CONCORDANT
SAMPLE(ml) INITIAL FINAL VALUE(ml)
1 20 0 18 18
2 20 0 18 18
Calculation
Volume of NaCl(V1) =20ml
Normality of NaCl(N1) =0.01N
Volume of AgNO3(V2) =18ml
Normality of AgNO3(N2) =(20X0.01)/18
N2 =0.01N
TITRATION-II
Fresh water Vs AgNO3
Table 4.8: Fresh water Vs AgNO3
BURETTE
S.No VOLUME OF READING(ml) CONCORDANT
SAMPLE(ml) INITIAL FINAL VALUE(ml)
1 20 0 19 19
2 20 0 19 19
Calculation
Volume of fresh water(V1) =20ml
Normality of fresh water(N1) =0.01N
Volume of AgNO3(V2) =19ml
Normality of AgNO3(N2) =(20X0.01)/18
N2 =0.026N
16
TITRATION-III
STP water Vs AgNO3
Table 4.9: STP water Vs AgNO3
BURETTE
S.No VOLUME OF READING(ml) CONCORDANT
SAMPLE(ml) INITIAL FINAL VALUE(ml)
1 20 0 32 32
2 20 0 32 32
Calculation
Volume of STP water(V1) =20ml
Normality of STP water(N1) =0.01N
Volume of AgNO3(V2) =32ml
Normality of AgNO3(N2) =(20X0.01)/32
N2 =0.00625N
The amount of chlorides present in the sample = Normality(N2) X 35.6 X 1000
For fresh water,
Amount of chlorides = 0.028 X 35.6 X 1000
= 946.96 mg/l
For STP water,
Amount of chlorides = 0.00625 X 35.6 X 1000
= 222.22 mg/l
d) HARDNESS
Take pipette out 20 ml of sample in a conical flask. Add 5 ml of buffer solution
and 2 drops of Eriochrome Black T indicator. Titrate its EDTA taken in the burette.
The end point is change of colour from wine red to steel blue. Note down the volume
of EDTA required (A), Repeat the titration for concordant values. This procedure repeat
for sample water (B). Calculate the volume of EDTA required for sample (A-B). The
titration of fresh water and STP water to determine total hardness is given below in
table 4.10 and 4.11.
TITRATION-I
TOTAL HARDNESS (fresh water)
17
Calculation
Total hardness (mg/l) as CaCO3 = (concordant value/ml of sample) X 1000
= (15/20) X 1000
= 750mg/l
TITRATION-II
TOTAL HARDNESS (STP water)
Table 4.11: Total hardness (STP water)
BURETTE
S.No VOLUME OF READING(ml) CONCORDANT
SAMPLE(ml) INITIAL FINAL VALUE(ml)
1 20 0 30 30
2 20 0 30 30
Calculation
Total hardness (mg/l) as CaCO3 = (concordant value/ml of sample) X 1000
= (30/20) X 1000
= 1500mg/l
The total hardness of fresh water = 750mg/l
The total hardness of STP water = 1500mg/l
e) TOTAL DISSOLVED SOLIDS(TDS)
Calibrate the TDS meter electrode with standard distilled water. The sample is
entered into the meter to allow for a temperature correction. Rinse the electrode
thoroughly with the distilled water and carefully wipe with the tissue paper. Dip the
18
electrode into the samples and wait for one minute for steady reading. The reading is
noted down.
TDS value for fresh water and STP water is tabulated below in table 4.12;
Table 4.12: TDS value of fresh and STP water
WATER SAMPLE TAKEN TDS VALUE[ppm]
Fresh water 900
STP treated water 1200
The TDS value of fresh water = 900 ppm
The TDS value of STP water = 1200 ppm
f) SULPHATES
Take 20 ml of sample in a 500 ml beaker. Add 10 ml of 2N Hydrochloric acid
in the sample. Heat the beaker for few minutes, after the boiling it is cooled for few
minutes. Add 30 ml of 10% Cacl2 Solution in the beaker. Back Reacts with sulphates
in the sample to form BaSo4, The solution is allowed to settle for few minutes. Take
the empty weight of crucible (W1). The solution is filter paper. The sulphate gets settled
in filter paper. The filter paper is put in the weighed crucible and placed in the muffle
furnace, till it gets charred. Now the charred filter paper containing the sulphate is
weighed along with the crucible (W2). The amount of sulphate content in fresh and STP
water is given below in table 4.13 and 4.14.
SULPHATES( fresh water)
Table 4.13: Sulphates (fresh water)
WEIGHT OF DISH
S.No DESCRIPTION EMPTY W1+ SULPHATE
(gms) PAPER(W2)
(gms)
1 20 38.15 38.52 7.61
Calculation
Weight of empty crucible (W1) = 38.15gms
Weight of crucible taken with charred filter paper = 38.52gms
Weight of BaSO4 (W2-W1) = 0.37gms
19
(gms) PAPER(W2)
(gms)
1 20 38.15 40 7.61
Calculation
Weight of empty crucible (W1) = 38.15gms
Weight of crucible taken with charred filter paper = 40.00gms
Weight of BaSO4 (W2-W1) = 1.85 gms
Amount of SO4 = BaSO4 X 411.5 / Volume of sample taken in ml
= (1.85 X 411.5 / 20)
= 38.04 mg/l
The amount of sulphate present in fresh water sample = 7.61 mg/l
The amount of sulphate present in STP water sample = 38.04 mg/l
20
CHAPTER-5
MIX DESIGN
Grade designation = M30
Type of cement used = OPC 53 grade
Max. nominal size of coarse aggregate = 20mm
Type of fine aggregate used = River sand
From the above table 5.1, the ratio and requirement of materials for 1m3 is
given for M30 grade of concrete by obtaining from mix calculation.
21
CHAPTER - 6
TESTS ON CONCRETE
6.1 SLUMP VALUE OF FRESH CONCRETE
The concrete is mixed according to the specified mix design. The internal
surface of the mould is thoroughly cleaned and should be free from moisture. The
mould is filled in four layers each approximately 1/4 of the height of the mould. Each
layer is tamped 25 times by the tamping rod taking care to distribute the strokes evenly
over the cross section. After the top layer has been rodded, the excess concrete is struck
off with the trowel. The mould is removed from the concrete immediately by raising it
slowly and carefully in a vertical direction. This allows the concrete to subside. This
subsidence is referred as slump of concrete. The difference in level between height of
the mould and that of the highest point of the subsided concrete is measured. This
difference in height (mm) is taken as slump of concrete is shown in below fig 6.1.
surface of the mortar by means of a pipette. Attach the needle with the penetration
resistance apparatus. Bring the bearing surface of the needle in contact with the mortar
surface. Apply a vertical downward force on the apparatus until the needle penetrates
to a depth of 25 mm, as indicated by scribe mark. The time taken to penetrate 25 mm
depth could be about 10 secs. Record the force required to produce 25 mm penetration
and time of inserting, from the time water is added to the cement. Repeat the step, at an
hourly interval. The initial penetration test is carried out after 3 to 4 hours of adding
water to the mix. Avoid the area where the mixture has been disturbed. The clear
distance should be two times the diameter of bearing area. Needle is inserted at least 25
mm away from the wall of container. Not less than six penetration resistance
determination is made. Continue the test until one penetration resistance at least 26.97
MPa is reached. Penetration resistance is calculated in N/mm2, by dividing the force
required to cause 25 mm depth of penetration of the needle by the area of bearing face
of the needle.
Initial setting time of concrete = 3.6 hrs
Final setting time of concrete = 27 hrs
6.3 COMPRESSIVE STRENGTH OF CONCRETE
Quantity of cement, aggregate, water is determined by weight. Ingredients are
mixed by hand or batch mixer. Assembled the mould and coated with oil by all sides of
the mould as shown in below fig 6.2. Concrete is filled into the mould layer by layer
and each layer is subjected to 35 stokes with damping rod. After the top layer has been
compacted proper finishing has been done. After 24 hours the mould is removed and
immediately submerged in clean fresh water. Curing is done for 7 days, 14 days, 28
days at the temperature 27° C.
(a) (b)
Fig 6.4[(a)&(b)]: corrosion inducing technique(impressed current method)
6.6 HALF-CELL POTENTIOMETER TEST ON CONCRETE
The half-cell potentiometer instrument is used in reinforced concrete elements
to estimate the corrosion rate on cylindrical specimen in actual and corrosion induced
condition. The reference electrode of copper-sulphate solution with copper strip which
is placed on the concrete surface and the other electrode is clipped in reinforcing bars
to measure the difference in potential and electrical difference between the
reinforcement and concrete to calculate the corrosion rate of reinforcement steel bar of
the specimen. The electrical activity of the steel reinforcement and the concrete to be
considered the steel as one electrode and the concrete as the electrolyte.
After 28 days, corrosion rate is measured in concrete and found that the
potentials reaches negative values in wet situation and in dry conditions the values
reaches up to 350mV. The half-cell potentiometer is consist of voltmeter, reference
electrode and true electrode. The voltmeter is connected with the electrodes, the true
electrode is clipped in reinforcement bar in the specimen and another electrode
(reference) is placed in the surface of concrete to determine the potential difference by
reinforcement. The varied values of potential gives the rate of corrosion in
reinforcement bar as in below fig 6.5[(a)&(b)]. The reference electrode is of copper
strip and copper sulphate solution with copper crystals.
The potential measurement is referred in the below given table to obtain rate of
corrosion in reinforcement bars. The corrosion rate of reinforcing bar is evaluated by
means of the potential gradient obtained. The test results can be interpreted based on
the table 6.1 given below;
CHAPTER-7
RESULTS AND DISCUSSION
7.1 SLUMP VALUE OF FRESH CONCRETE
Table 7.1: Slump value of concrete
SL.NO SAMPLE[STP GRADE OF DATE OF SLUMP
WATER CONCRETE SLUMP VALUE
REPLACEMENT (in mm)
IN CONCRETE]
0% 120
25% 120
1 50% M30 23.01.2020& 118
75% 25.01.2020 117
100% 115
120
110
100
90
80
M30
0% 25% 50% 75% 100%
1 2 3 4 5
Concrete in varied proportions (%)
immediately submerged into clean, fresh water. The specimens allowed for curing is
taken after 7, 14, and 28 days. Then compression tests on cube specimens are tested on
three cube specimens in each proportion of replacement of water for 7, 14 and 28 days
is shown in below table 7.2, 7.3 and 7.4 respectively.
Size of specimen = 150 X 150 X 150 (mm)
COMPRESSIVE STRENGTH TEST ON 7DAYS
Table 7.2: Compressive strength test @ 7days
Date of Date of Cube no. Weight of Load Compressive
casting testing the cube Applied strength
(kg) (KN) (N/mm2)
1[0%] 8.67 520 23.1
40
30
20
10
0
1[0%] 2[25%] 3[50%] 4[75%] 5[100%]
Concrete in varied proportions (%)
placing jigs on plane of loading in parallel position centrally on the lateral sides of
cylindrical specimens to be tested for 7, 14 and 28 days is noted in below table 7.5, 7.6
and 7.7 respectively.
5
4
3
2
1
0
1[0%] 2[25%] 3[50%] 4[75%] 5[100%]
Concrete in varied proportions (%)
the direct-current power source. The DC power source of anode, the positive terminal
is connected to the reinforcement steel bar and of the cathode, the negative terminal is
connected to steel electrode which is immersed in the NaCl electrolyte (5% of sodium
chloride with 0.03N) to induce corrosion on reinforcement in specific interval of time
(24 hours). To induce the corrosion in reinforced concrete cylindrical element by
impressed current technique with this experimental set-up.
The varied values of potential gives the rate of corrosion in reinforcement bar
is noted in below table 7.9 and 7.10 for normal condition and corrosion induced
condition respectively. The reference electrode is of copper strip and copper sulphate
solution with copper crystals. The potential measurement is referred in the below given
table to obtain rate of corrosion in reinforcement bars.
0% -0.250
25% -0.268
75% -0.288
100% -0.310
0% -0.300
25% -0.309
75% -0.360
100% -0.410
33
-0.15
-0.2
-0.25
-0.268
-0.25 -0.28 -0.288
-0.3 -0.309 -0.31
-0.3
-0.35 -0.36
-0.35
-0.41
-0.4
-0.45
Concrete in varied proportions (%)
CHAPTER-8
CONCLUSION
The following are the conclusions made based on laboratory experiments
carried out in this investigation for various tests with varied percentage replacement of
STP water. It is clear that the results in compressive strength, split tensile strength and
half-cell potentiometer test for 25% replacement of STP water over fresh water is more
reliable than other proportions. The numerical potential values for different water used
in specimens immersed in NaCl solution to activate corrosion were tested by using half-
cell potentiometer gives efficient result in 25% replacement of STP water over fresh
water. Hence, 25% replacement of STP water is allowable to cast concrete.
35
REFERENCES
[1] J. Berger, S. Bruschetini-Ambro, and J. Kollegger, “An innovative design concept
for improving the durability of concrete bridges,” Structural Concrete, vol. 12, no. 3,
pp. 155 163, 2011.
[2] M. Beck, A. Burkert, J. Harnisch et al., “Deterioration model and input parameters
for reinforcement corrosion,” Structural Concrete, vol. 13, no. 3, pp. 145–155, 2012.
[3] A. Lowinska-Kluge and T. Blaszczynski, “The influence of internal corrosion on
the durability of concrete,” Archives of Civil and Mechanical Engineering, vol. 12, no.
2, pp. 219 227, 2012.
[4] Lukasz Sadowski, [Research Article] “Methodology for Assessing the Probability
of Corrosion in Concrete Structures on the Basis of Half-Cell Potential and Concrete
Resistivity Measurements”, Volume 2013, Article ID 714501, 29 April 2013
[5] H. Song and V. Saraswalhy, “Corrosion monitoring of reinforcedconcrete
structures—a review,” International Journal of Electrochemical Science, vol. 2, pp. 1–
28, 2007.
[6] C. Andrade, C. Alonso, J. Gulikers et al., “Test methods for on-site corrosion rate
measurement of steel reinforcement in concrete by means of the polarization resistance
method,” Materials and Structures, vol. 37, no. 273, pp. 623–643, 2004.
[7] G. Sposito, P. Cawley, and P. B. Nagy, “Potential drop mapping for the monitoring
of corrosion or erosion,” NDT and E International, vol. 43, no. 5, pp. 394–402, 2010.
[8] John P. Broomfield, “The use of permanent corrosion monitoring in new and
existing reinforced concrete structures”- Cement & Concrete Composites 24 (2002) 27–
34
[9] J. Hoła and M. Ksiazek, “Research on usability of sulphur polymer composite for
corrosion protection of reinforcing steel in concrete,” Archives of Civil and Mechanical
Engineering, vol. 9, no. 1, pp. 47–59, 2009.
[10] M. Kosior-Kazberuk and W. Jezierski, “Evaluation of concrete resistance to
chloride ions penetration by means of electric resistivity monitoring,” Journal of Civil
Engineering and Management, vol. 11, no. 2, pp. 109–114, 2005.
[11] J. Hoła and K. Schabowicz, “State-of-the-art non-destructive methods for
diagnostic testing of building structures—anticipated development trends,” Archives of
Civil and Mechanical Engineering, vol. 10, no. 3, pp. 5–18, 2010.
36
1954
Published by: The Mattingley Publishing Co., Inc.
May – June 2020
ISSN: 0193-4120 Page No. 1954 - 1957
difference in corrosion measurement, the potentials proportions in order to check the corrosion induce
are thus influenced by using resistance drop inside on reinforcement bars in specimen.
the cover, through macro-cell current and possibly
through junction potentials. It isn't always necessary 4. TESTS CONDUCTED
to install half-cells on all over a structure to display
its changing corrosion situation [7] suggested by 4.1. Compressive strength test
John P. Broomfield. Be that as it may, the To determine the average compressive
consumption rate decided utilizing half-cell strength of concrete, 150mm cubes were used
potentiometer is fit in assessment of in-situ having 1:1.8:2.9 mix with 0.5 water-cement
properties (erosion rate) and utilized in innovative ratio.Specimens with normal water replaced by STP
work. This strategy is reasonable for different treated water at 0%, 25%, 50%, 75%, and 100%
auxiliary individuals in changing size of profundity were casted. During moulding, the cubes were
of solid spread over reinforcement steel bar and it manually damped. After 24hour of setting, the
might utilized whenever during the existence a solid specimen are marked and removed from the moulds
part. The results determined by half-cell and are immediately submerged into clean, fresh
potentiometer gives the rate of corrosion in water. The specimens allowed for curing is taken
reinforcement bars embedded in concrete as after 7, 14, and 28 days. The compression tests on
mentioned by ASTM. The resistance offered by cube specimens are tested on three cube specimens
concrete to the passage of electricity is measured in each proportion of replacement of water. The
using half-cell potentiometer. It consists of pre- load is applied without continuously until the
wetted sponges which is contact with low electrical specimens get break down. The average values of
resistance in solution. The tip of half-cell is attached compression strength is recorded.
with sponge to from electrical continuity between
the surface of concrete specimen and porous plug in 4.2. Split tensile test
it. The half-cell potentiometer is used to evaluate
the corrosion rate of reinforcement bars in order to Concrete cylinders having 150mm diameter
control the expenses on maintenance of the and height twice of it can be used to obtain the split
structure. This method is also implementable in tensile strength. The concrete mix was designed as
existing structures in embedded and non-embedded 1:1.85:2.9 with 0.5 water cement ratio. Specimens
form of test. with ordinary portable water replaced by STP
treated water at 0%, 25%, 50%, 75%, and 100%
3. NEED OF SEWAGE TREATMENT PLANT replacement levels were cast. After 24 hours of
[STP] WATER initial setting of concrete, the specimen is removed
from its moulds and allowed to curing for 7, 14, and
In earth, 3% of fresh water is available in 24 days. Compression testing machine is used for
order to avoid excessive usage of fresh water, testing by placing jigs on plane of loading in
replacement of STP water over fresh water in varied parallel position centrally on the lateral sides of
proportion is studied in this project on various cylindrical specimens to be tested.The average split
mechanical properties and also its influence in tensile strength of concrete can be obtained by
corrosion rate.Water is the major component in testing the available five specimens.
concrete which acts as lubricant in the mixture of
cement and aggregates to bind. Sewage treatment is 5. CORROSION INDUCING TECHNIQUE
the process of eliminating the contaminants from
waste water. It includes physical, chemical, and 5.1 Impressed Current Technique
biological processes of removing the contaminants. Corrosion is induced in steel using
In this project, STP water is replaced over fresh impressed current technique comprises of DC
water in varied proportions to determine influence power source supplied to anode and cathode. Here,
of STP water in the strength of concrete and the DC power source with positive terminal is
corrosion rate of reinforcement steel bar. The STP clipped to reinforcement bar of the specimen and
water is collected from our institutional palnt. STP the negative terminal is connected to the reference
water is used in specimen casting in varied electrode of steel, then this set-up is dipped into 5%
1955
Published by: The Mattingley Publishing Co., Inc.
May – June 2020
ISSN: 0193-4120 Page No. 1954 - 1957
6. CONCLUSION
1956
Published by: The Mattingley Publishing Co., Inc.
May – June 2020
ISSN: 0193-4120 Page No. 1954 - 1957
of half cell potentiometer technique. The half-cell environment research,‖ Magazine of Concrete
potentiometer techniques for determining Research, vol. 44, pp. 205–215, 1992.
reinforcement corrosion rate. This method gives [11] Lukasz Sadowski, [Research
effective results in both insitu and exsitu conditions Article]―Methodology for Assessing the
Probability of Corrosion in Concrete Structures
in structures.
on the Basis of Half-Cell Potential and Concrete
Resistivity Measurements‖, Volume 2013,
7. REFERENCES Article ID 714501,29 April 2013
[12] H. Song and V. Saraswalhy, ―Corrosion
[1] C. Andrade, C. Alonso, J. Gulikers et al., ―Test
monitoring of reinforcedconcrete structures—a
methods for on-site corrosion rate measurement
review,‖ International Journal
of steel reinforcement in concrete by means of
ofElectrochemical Science, vol. 2, pp. 1–28,
the polarization resistance method,‖ Materials
2007.
and Structures, vol. 37, no. 273, pp. 623–643,
[13] G. Sposito, P. Cawley, and P. B. Nagy, ―Potential
2004.
drop mapping for the monitoring of corrosion or
[2] J. Berger, S. Bruschetini-Ambro, and J. Kollegger,
erosion,‖ NDT and EInternational, vol. 43, no.
―An innovative design concept for improving
5, pp. 394–402, 2010.
the durability of concrete bridges,‖ Structural
[14] Stratfull, R.F., ―Half-Cell Potentials and the
Concrete, vol. 12, no. 3, pp. 155 163, 2011.
Corrosion of Steel in Concrete,‖ Highway
[3] M. Beck, A. Burkert, J. Harnisch et al.,
Research Record 433, 1973.
―Deterioration model and input parameters for
[15] Shamsad Ahmad, ―TECHNIQUES FOR
reinforcement corrosion,‖ StructuralConcrete,
INDUCING ACCELERATEDCORROSION
vol. 13, no. 3, pp. 145–155, 2012.
OF STEEL IN CONCRETE‖ The Arabian
[4] J.P. Broomfield, ―Assessing Corrosion Damage on
Journal for Science and Engineering, Volume
Reinforced Concrete Structures,‖
34, Number 2C, December 2009
in Corrosion and Corrosion Protection on Steel in
[16] Tanvir Manzur, Bayezid Baten, Md. Jihan
Concrete, Proceedings of International
Hasan, Halima Akter, Adhora Tahsin,
Conference, University of Sheffield, U.K.,
Khandaker M.A. Hossain, ―Corrosion Behavior
Edited by R.N. Swamy, 1994, Vol. 1, pp. 1-25.
Of Concrete Mixes With Masonry Chips As
[5] J. Hoła and M. Ksiazek, ―Research on usability of
Coarse Aggregate‖, Construction and Building
sulphur polymer composite for corrosion
Materials, Vol.185, pp.20-29, 2018.
protection of reinforcing steel in concrete,‖
Archives of Civil and Mechanical Engineering,
vol. 9, no. 1, pp. 47–59, 2009.
[6] J. Hoła and K. Schabowicz, ―State-of-the-art non-
destructive methods for diagnostic testing of
building structures—anticipated development
trends,‖ Archives of Civil and
MechanicalEngineering, vol. 10, no. 3, pp. 5–
18, 2010.
[7] John P. Broomfield, ―The use of permanent
corrosion monitoring in new and existing
reinforced concrete structures‖- Cement &
Concrete Composites 24 (2002) 27–34
[8] M. Kosior-Kazberuk and W. Jezierski, ―Evaluation
of concrete resistance to chloride ions
penetration by means of electric resistivity
monitoring,‖ Journal of Civil Engineering and
Management, vol. 11, no. 2, pp. 109–114, 2005.
[9] A. Lowinska-Kluge and T. Blaszczynski, ―The
influence of internal corrosion on the durability
of concrete,‖ Archives ofCivil and Mechanical
Engineering, vol. 12, no. 2, pp. 219 227, 2012.
[10] K. Liam, S. Roy, and D. Northwood, ―Chloride
ingress measurements and corrosion potential
mapping study of a 24-yearold reinforced
concrete jetty structure in a tropical marine
1957
Published by: The Mattingley Publishing Co., Inc.