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Journal of Colloid and Interface Science 436 (2014) 41–46

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Journal of Colloid and Interface Science


www.elsevier.com/locate/jcis

Preparation of colloidal graphene in quantity by electrochemical


exfoliation
Kunfeng Chen, Dongfeng Xue ⇑
State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022, China

a r t i c l e i n f o a b s t r a c t

Article history: We reported the preparation of colloidal graphene in quantity via the anodic exfoliation of graphite in
Received 27 June 2014 (NH4)2SO4 aqueous solution. In the currently designed electrochemical exfoliation route, mass high-
Accepted 27 August 2014 quality graphene was produced within short reaction time, around 1 h. The proposed electrochemical
Available online 6 September 2014
exfoliation mechanism showed that SO2 4 and H2O can be intercalated into those graphite sheets,
monolayer and few-layer graphene were obtained by the formation of gaseous SO2 and O2 within graphite
Keywords: sheets. Stability evaluation showed that our exfoliated colloidal graphene can be perfectly stabilized in
Colloidal graphene
DMF solvent more than 1 week. The colloidal graphene can be used to construct various simple and
Electrochemical exfoliation
Mass production
complex patterns by writing it on A4 paper, which can be applied to flexible printed electronic devices.
Energy storage Furthermore, colloidal graphene can show promising applications in the fabrication of binder- and addi-
Printed electronics tive-free electrodes for supercapacitors and lithium-ion batteries. Our present method shows huge poten-
tial for industrial-scale synthesis of high-quality graphene and further commercialization of graphene
colloid for numerous advanced applications in flexible printed electronics and energy storage devices.
Ó 2014 Elsevier Inc. All rights reserved.

1. Introduction aqueous electrolyte [9,10]. However, the large quantities produc-


tion of colloidal graphene in mild near neutral solution by electro-
Due to its ultrathin, two-dimensional and sp2-bonded carbon chemical method is rarely reported [6].
nature and unprecedented properties, graphene has become the Colloids represent a formation stage of crystallization of all
most studied nanomaterials [1,2], which can show potential and kinds of materials; generally speaking, atoms initially form clusters
important applications in printed electronics, conductive coatings, in various kinds of solutions or melts, then during nucleation a
composite fillers, solar cells, sensors, lithium-ion batteries and sup- colloid is formed which further promotes crystal growth [11,12].
ercapacitors [3–5]. The large-scale preparation of colloidal form of The combination of strongly size- and shape-dependent physical
graphene is an important requirement for next-generation printed properties and ease of fabrication and processing makes colloidal
electronics [6]. The solar cell, battery and sensor electrodes almost nanocrystals promising building blocks for materials with
certainly are produced by solution-coating process and so will designed functions [13]. Recently, we have found that the in-situ
require large quantities of graphene in the form of colloids, liquid formed colloid during the electrochemical reaction can display
suspensions, inks, or dispersions [1,3]. However, all these applica- high electrochemical performance as energy storage devices [14–
tions require large-scale production of defect-free graphene in a 17]. The as-formed colloids have very large surface area, thus can
processable form. The current routes for the preparation of graph- effectively utilize their active surfaces to improve electrochemical
ene mainly include mechanically exfoliation, epitaxial growth, performance. Therefore, the colloidal form of graphene can also
chemical vapor deposition (CVD), solvent- and/or surfactant- produce novel performances compared with other forms of
assisted liquid-phase exfoliation of graphite, and the thermal/ graphene. In addition, colloidal graphene can be served as versatile
chemical reduction of graphene oxide [7,8]. Among these methods, platform to construct devices by the easy solution-route. However,
electrochemical exfoliation of graphite has attracted specific atten- graphene is prone to aggregate when reducing graphene oxide in
tion due to its easy, fast, and environmentally friendly nature to water using reducing agent without additional reagents, where
produce high-quality graphene [6,9,10]. The electrochemical graphene colloid was produced by the transformation of graphene
exfoliation reaction mainly conducted in ionic liquids or acidic oxide colloid. The development of a straightforward process to pre-
pare colloidal graphene from graphite materials is a critical point
⇑ Corresponding author. for commercial applications.
E-mail address: dongfeng@ciac.ac.cn (D. Xue).

http://dx.doi.org/10.1016/j.jcis.2014.08.057
0021-9797/Ó 2014 Elsevier Inc. All rights reserved.
42 K. Chen, D. Xue / Journal of Colloid and Interface Science 436 (2014) 41–46

Scheme 1. Schematic drawing shows the large-scale production of graphene sheets by electrochemistry using two graphite electrodes in aqueous (NH4)2SO4 solution. Left,
experimental setup diagram; middle, exfoliation of the graphene sheets from the graphite anode; right, formation of colloidal graphene. The applied direct current (DC) bias
voltage was constant 10 V. The electrochemical exfoliation only occurred at the anodic graphite, while the cathodic graphite kept intact. The electrochemical process was
finished until the fully consumption of anodic graphite.

Scheme 2. Flow chart and the exfoliation mechanism of our designed electrochemical strategy toward high quality colloidal graphene. (a) Flow chart representation of the
reaction processes of graphite anode in aqueous (NH4)2SO4 solution at DC bias voltage of 10 V. (b) Crystal structure of graphite, (c) the intercalation of SO2
4 and H2O within
graphite layers, (d) the evolution of bubbles within the graphite layer due to the electrochemical reactions, (e and f) these gaseous species can exert large forces on the
graphite layers, and separate weakly bonded graphite layers from one another to form graphene sheets. (g) The formation of colloidal graphene with dispersing graphene
sheets in DMF solvent.

Herein, mass colloidal graphene was produced by electrochem- (DC) bias voltage was set to 10 V and remained until the full
ical exfoliation of graphite in (NH4)2SO4 aqueous solution within consumption of anodic graphite. When 10 V bias voltage as applied
short reaction time, about 1 h. The exfoliated graphene can be to electrodes, the bulk graphite expanded quickly and was thor-
stable dispersed in DMF solvent to form colloidal solution. Further- oughly consumed within 1 h. Colloidal graphene ink was prepared
more, colloidal graphene can show potential applications in by dispersing graphene in N, N-dimethylformamide (DMF) with a
printed electronics, fabrication of binder- and additive-free elec- high concentration at sonication conditions.
trodes for supercapacitors and lithium-ion batteries. Our present
results are promising for industrial-scale synthesis of high-quality 2.2. Material characterizations
graphene and further commercialization of graphene for numerous
advanced applications. The morphology and structure of the samples were investigated
by field emission scanning electron microscope (Hitachi S4800),
transmission electron microscope (FEI Tecnai G2 F20) and X-ray
2. Experimental diffraction (Bruker D8 Focus). Raman spectra were recorded with
a Renishaw 2000.
2.1. Materials preparation
2.3. Preparation and electrochemical measurement of supercapacitor
In a typical electrochemical synthesis of graphene, a conven-
tional two-electrode system was used, which consisted of two The as-prepared graphene ink was coated on nickel foil to form
graphite flakes as anode and cathode. The electrolyte was 40 mL binder-free and additive-free working electrode. The electrochemi-
aqueous solution containing 0.1 M (NH4)2SO4. The direct current cal measurements were carried out using a classical three-electrode
K. Chen, D. Xue / Journal of Colloid and Interface Science 436 (2014) 41–46 43

a b

c d

1 μm 5 1/nm

Fig. 1. Characterization of the exfoliated graphene and pristine graphite. (a) SEM images of pristine graphite flakes. (b) SEM image of the exfoliated graphene. (c and d) TEM
image and SAED pattern of the exfoliated graphene. Monolayer graphene can be obtained as evidenced by its electron diffraction pattern.

cell configuration in 2 M KOH. The Pt wire was served as the counter at both two electrodes and anodic graphite began to dissociate into
electrode, and the saturated calomel electrode (SCE) was used as the electrolyte (Scheme 1). The voltage was kept constant until com-
reference electrode. The cyclic voltammograms (CV), and galvano- pleting the exfoliation process.
static charge–discharge measurements were carried out by an The reaction mechanism of electrochemical exfoliation of
electrochemical workstation (CHI 660D). Specific capacitance val- graphite is shown in Scheme 2. Graphite has a layered, planar
ues were calculated from galvanostatic charge–discharge data structure. In each layer, the sp2 carbon atoms are arranged in a
according to the following equation: honeycomb lattice and are only weakly bonded to the graphite
sheets above and below. Graphene are essentially single-atom-
I Dt
SC ¼ ð1Þ thick sheets of graphite, which can be pulled from a crystal of
mDE
graphite with something as simple as adhesive tape [18]. Herein,
where I (A) is the current used for charge/discharge, Dt (s) is the electrochemical exfoliation of graphite to produce graphene sheets
time elapsed for the discharge cycle, m (g) is the mass of the active in aqueous solution was reported. Scheme 2a shows flow chart of
electrode material, and DE (V) is the voltage interval. the reaction processes of graphite anode in aqueous (NH4)2SO4
solution at the DC bias voltage of 10 V. The exfoliation mechanism
2.4. Preparation and electrochemical measurement of lithium-ion of our electrochemical strategy toward high quality colloidal
battery graphene is shown in Scheme 2b–f. Firstly, SO2 4 and H2O were
intercalated into graphite layers by electrochemistry [6]. Then,
The as-prepared graphene ink was directly coated on copper foil the reduction of SO2
4 anions and self-oxidation of water produced
using paintbrush. After drying, the copper foils were cut into disks, gaseous species such as SO2, O2, and others, which can be evi-
which were directly applied as the working electrode without denced by the vigorous gas evolution at anode during the electro-
using binders and conductive agents. Lithium metal was used as chemical process. These gaseous species can produce larger forces
the counter and reference electrode, Celgard 2400 was used as sep- beyond the weakly bonded force between the graphite layers [19].
arator, and the electrolyte was 1 M LiPF6 in ethylene carbonate/ Finally, the weakly bonded graphite layers were exfoliated from
dimethyl carbonate/diethyl carbonate (EC/DMC/DEC, 1:1:1 vol%). one another to form monolayer graphene sheets. The graphene col-
A galvanostatic cycling test of these assembled half-cells was loid can be formed by dispersing graphene sheets in DMF solvent,
conducted on a LAND CT2001A system in the voltage range of which can be used as ink for printed electronics and energy storage
0.01–3.0 V (vs. Li+/Li) at current density of 100 mA/g. devices.
The morphology of the exfoliated graphene sheets was investi-
3. Results and discussion gated by SEM and TEM. Fig. 1a shows SEM image of pristine graph-
ite, which includes many thick graphite flakes. After exfoliated in
Scheme 1 shows the experimental setup and the procedure of (NH4)2SO4 solution, the crumpled and thin sheets can be found,
electrochemical anodic exfoliation of graphite. The exfoliation pro- indicated the formation of graphene sheets (Fig. 1b). The formation
cess was performed in a two-electrode system using two graphite of crumpled sheets is due to the thermodynamic stability of the 2D
flakes as anode and cathode, and the electrolyte is 0.1 M (NH4)2SO4 graphene resulting in microscopic crumpling via bending or
aqueous solution. When the direct current voltage of 10 V was buckling. Fig. 1c shows TEM image of the exfoliated graphene. A
applied to two-electrode setup, vigorous bubbles were produced transparent sheet-like structure can be found and these crumpled
44 K. Chen, D. Xue / Journal of Colloid and Interface Science 436 (2014) 41–46

a a 6

4
Graphene
2
Intensity (a.u.)

Current (A/g)
0

Graphite -2

-4
50mV/s graphene
-6 100mV/s graphene
JCPDS No. 1-640 100mV/s graphite
-8
10 20 30 40 50 60 70 -1.0 -0.8 -0.6 -0.4 -0.2 0.0
2θ (degree) Potential (V vs. SCE)

b 0.0
b
-0.2 1A/g graphene

Potential (V vs. SCE)


Graphite 3A/g graphene
Intensity (a.u.)

G 1A/g graphite
D -0.4

-0.6

-0.8
Graphene
-1.0
1200 1300 1400 1500 1600 1700 1800 0 20 40 60 80 100 120
Wavenumber (cm-1) Time (s)

Fig. 2. (a) XRD patterns and (b) Raman spectra of graphite flakes and the exfoliated Fig. 4. Supercapacitor performance of the exfoliated graphene. (a) CV curves of
graphene. The graphite exhibits a sharp peak centered at 26.6° and 54.7° graphene electrode at different scan rates and (b) charge–discharge curves at
corresponding to the (0 0 2) and (0 0 4) planes. The standard XRD pattern of graphite different current densities. CV and charge–discharge curves of pure graphite are
crystal with JCPDS No. 1-640 is also shown in graph. Two remarkable peaks in the also shown in a and b for comparison. All data are collected in 2 M KOH electrolyte
Raman spectra are the D band (defects) and the G band (in-plane vibration of sp2 at room temperature.
carbon atoms).
The crystal structure of the pristine graphite and the exfoliated
graphene were analyzed by conducting X-ray diffraction (XRD)
studies (Fig. 2a). The pristine graphite flakes exhibit a sharp peak
centered at 26.6° and 54.7° corresponding to the (0 0 2) and
(0 0 4) planes of graphite crystal. The exfoliated graphene displays
a broad (0 0 2) diffraction peak due to the corrugated structure of
the graphene and the stacked graphene layers. XRD result proved
the successful exfoliation of graphite to producing graphene, which
is in good agreement with the reported value.
Raman spectra of graphite flakes and the exploited graphene
reflect the significant structural changes from graphite to graphene
(Fig. 2b). Two remarkable peaks in the Raman spectrum are the D
band (defects) and the G band (in-plane vibration of sp2 carbon
atoms). The Raman spectrum of the graphite (Fig. 2b) displays a
prominent G peak at 1600 cm1 corresponding to the first-order
scattering of the E2g vibration mode [9]. The Raman spectrum of
the exfoliated graphene shows that the G band is broadened and
Fig. 3. Photographs show the potential applications of colloidal graphene in flexible the peak of D band is present at 1370 cm1. The ratio of ID/IG cor-
printed devices. The graphene words ‘‘CIAC’’ and ‘‘J. Colloid Interface Sci.’’ were responds to the number of defects in graphene. The intensity of G
written on A4 paper using a Chinese maobi and graphene colloid ink. The as- band is higher than that of D band for the exfoliated graphene,
synthesized colloidal graphene can be well stored in DMF and water. thus, the ratio of ID/IG is less than 1, which is much lower than that
of chemically or thermally reduced graphene oxide (1.2–1.5)
[21,22]. The Raman spectrum, XRD and SAED analyses clearly dem-
and loose graphene sheets were stacked. The selected area electron onstrate the synthesis of high quality graphene by electrochemical
diffraction (SAED) was performed on the graphene sheets and the exfoliation methods when compared to chemical methods. Our
corresponding SAED pattern is shown in Fig. 1d. Several diffraction present electrochemical exfoliation process shows several advan-
spots in a hexagonal pattern were identified, suggesting that the tages, such as simplicity, high productivity, economical viability,
selected graphene sheet is single crystal and the obtained graphene and short processing time when compared to previously reported
products include monolayer graphene sheets [20]. techniques and methods [21,22].
K. Chen, D. Xue / Journal of Colloid and Interface Science 436 (2014) 41–46 45

had production rate of graphene below 0.04 g/h [1]. Therefore, our
a 3.0
designed electrochemical exfoliation method can show huge
2.5 potential in large-scale production of graphene.
Potential (V vs. Li+/Li)

1st To further confirm the potential application of the exfoliated


2.0 2nd graphene, the performances of supercapacitors and lithium-ion
3rd batteries were evaluated. In this work, the used graphene
1.5 electrodes were binder-free and additive-free. The exfoliated col-
loidal graphene ink was directly coated on Ni foam current col-
1.0 lector to form supercapacitor electrode, while the graphene ink
coated on copper foil was directly served as anode for lithium
0.5 ion battery. The binder-free and additive-free electrode is an
important requirement for high-performance flexible printed
0.0 energy storage devices. Fig. 4 shows supercapacitor performance
0 50 100 150 200 250 300 350 of the exfoliated graphene. The graphene electrode exhibits a
Capacity (mAh/g) typical double-layer capacitive behavior with quasi-rectangular
CV curves and linear charge–discharge curves (Fig. 4a and b)
b 350 100 [23]. The outline of CV curves at 50 and 100 mV/s, and the profile
of charge–discharge curves at 1 and 3 A/g are similar, indicating
300 the good capacitive behavior. The specific capacitance of the
Charge 80
Capacity (mAh/g)

Discharge
Efficiency (%) exfoliated graphene is 56.6 F/g at the current density of 1 A/g
250
Efficiency according to the discharge curves calculated from Eq. (1). The
60 supercapacitor performance of the pure graphite is also shown
200
in Fig. 4 for comparison. Pure graphite also shows typical dou-
150 40 ble-layer capacitive behavior with quasi-rectangular CV curves
100 and linear charge–discharge curves. However, the specific capac-
20 itance, 0.62 F/g at current density of 1 A/g, is very lower than the
50 value of the exfoliated graphene. The results proved that the
exploited graphene show significant enhanced specific capaci-
0 0
0 10 20 30 40 50 tance. Furthermore, we studied the lithium-ion battery
Cycle number (n) performance of the exfoliated graphene. Fig. 5 shows the
charge–discharge curves and cycling performance of the exfoli-
Fig. 5. Lithium-ion battery performance of the exfoliated graphene. (a) The initial ated graphene electrode for lithium-ion batteries. The first dis-
three charge–discharge curves and (b) cycling performance of the exfoliated
charge capacity is 342 mA h/g, while the 10th and 20th
graphene electrode for lithium-ion battery at a current density of 100 mA/g and the
potential range from 0.01 to 3 V vs. Li+/Li. discharge capacities are 117.9 and 100.2 mA h/g. High Coulombic
efficiency >91% can be obtained after 10th charge–discharge
cycle. After 50 charge–discharge cycles, the discharge capacity
is 80.1 mA h/g with Coulombic efficiency of 98.4%, indicating that
In order to find potential applications in flexible printed elec- the exfoliated graphene electrode shows better cycling stability.
tronics, colloidal graphene was firstly prepared and its printed The present results prove that the exfoliated colloidal graphene
application was further studied. The graphene colloid was obtained can be served as effective electrode materials for the develop-
by dispersing graphene in DMF, water or ethanol (Fig. S1). The as- ment of flexible energy storage devices, because that colloidal
synthesized colloidal graphene can be well stored in water and graphene can be used to directly fabricate binder-free and addi-
DMF for long-time. The long-term stability was examined by leav- tive-free electrodes.
ing the suspensions undisturbed for different times. For example,
colloidal graphene in DMF was stable for more than 1 week, while 4. Conclusions
graphene colloid in water was stable for 24 h. Fig. 3 shows the
potential applications of colloidal graphene. The obtained colloidal In summary, we reported that mass high-quality colloidal
graphene in DMF was served as ink (Fig. S2). Using a Chinese mao- graphene was produced by electrochemical exfoliation of graphite
bi, colloidal graphene can be written on A4 paper. Fig. 3a and b in an aqueous (NH4)2SO4 solution within short reaction time, about
show the written graphene words ‘‘CIAC’’ and ‘‘J. Colloid Interface 1 h. Because SO24 and H2O can be intercalated into graphite sheets,
Sci.’’ on A4 paper. With this simple and easy-operating strategy, monolayer and few-layer graphene were formed in the designed
various simple and complex graphene patterns can be constructed electrochemical exfoliation route. The production rate of graphene
on many substrates, such as paper, current collector for flexible in present work was about 0.2 g/h, which is higher than those val-
electronic devices. The present results prove that our exfoliated ues (below 0.04 g/h) reported in 80% of literatures. The colloidal
colloidal graphene ink has promising application in flexible printed graphene can be used to construct various simple and complex
electronic devices. patterns by writing the as-prepared graphene ink on A4 paper,
Large-scale production of graphene is another requirement for which can be applied to flexible printed electronic devices. In addi-
the commercial application of graphene. Among various methods tion, colloidal graphene can be directly coated on Ni foam and Cu
for synthesizing graphene, electrochemical exfoliation is a promis- current collector to fabricate binder-free and additive-free elec-
ing route due to its advantages of cost-effective, simple, conve- trodes for supercapacitors and lithium-ion batteries. We showed
nience, and without using complex equipment [20]. In our that the electrochemical anodic exfoliation of graphite in aqueous
designed experiment, two graphite electrodes, one DC power solution is a promising route for industrial-scale synthesis of high-
source, and aqueous electrolyte were only needed to produce mass quality graphene and the exfoliated colloidal graphene can show
graphene within short reaction time. With 1 h reaction time, 0.2 g potential applications in printed electronics, binder- and addi-
of crude graphite was fully exfoliated to produce graphene and the tive-free electrodes for energy storage devices, solar cells and
production rate of graphene was 0.2 g/h. In fact, 80% of literatures sensors.
46 K. Chen, D. Xue / Journal of Colloid and Interface Science 436 (2014) 41–46

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