Máy nghiền rổ

020119 HƯỚNG DẪN VẬN HÀNH MÁY
Nero Paint
KBM 411-50 FU Machine. 19.5036
Page 1 Năm lắp đặt: 2019 07.01.2019 DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
E-Mail: info@niemann.de
Table of Contents
1 HƯỚNG DẪN CƠ BẢN.................................................................................................................. 6
1.1 CẤP HƯỚNG DẪN....................................................................................................................... 6
1.2 DUYỆT ĐƠN. ................................................................................................................................ 6.....
1.3 LĨNH VỰC ÁP DỤNG.................................................................................................................... 8
1.4 DESCRIPTION KREIS-BASKET-MILL®.............................................................................................. 9
1.4.1 Introduction..................................................................................................................................... 9
1.4.2 Grinding and dispersion instructions............................................................................................... 9
1.5 GRINDING....................................................................................................................................... 10
1.5.1 Grinding/grinding time................................................................................................................... 10
1.6 PRE-DISPERSION WITH A HEAVY-DUTY-DISSOLVER............................................................................11
1.7 LAYOUT OF THE GRINDING BASKET.................................................................................................... 16
1.7.1 Drawing of the grinding basket with radial seal.............................................................................16
1.7.2 Procedure of the disassembly / assembly of the radial seal..........................................................17
1.7.3 Dismounting of the radial seal....................................................................................................... 22
1.7.4 Drawing G-125869-18................................................................................................................... 24
1.7.5 Designation of machine components............................................................................................ 26
1.7.6 Danger of ignition by electrostatic charging of the grinding beads when filling the grinding chamber
........................................................................................................................................................30
1.7.7 Volume of the grinding chamber of the KREIS-BASKET-MILL ® - types in liter (ltr.)......................33
1.7.8 Filling quantity of the grinding media in kilogram (kg)...................................................................33
1.7.9 Product start.................................................................................................................................. 35
1.7.10 Peripheral speeds......................................................................................................................... 35
1.7.11 Dry running of the machine........................................................................................................... 37
1.7.12 Cleaning of the grinding basket..................................................................................................... 37
1.8 INAPPROPRIATE APPLICATION........................................................................................................... 38
1.9 FORESEEABLE WRONG USE.............................................................................................................. 38
1.10 GUARANTEE AND RESPONSIBILITY.................................................................................................... 38
1.11 EDITION, ISSUE OF THE MANUAL....................................................................................................... 39
1.12 COPYRIGHT.................................................................................................................................... 39
1.13 ADDRESS OF THE MANUFACTURER.................................................................................................... 39
1.13.1 Emergency service........................................................................................................................ 39
2 BASIC SAFETY INSTRUCTIONS................................................................................................ 40
2.1 INSTRUCTIONS IN THE MANUAL......................................................................................................... 40
2.2 EXPLANATIONS OF THE DANGER SYMBOLS.........................................................................................40
2.2.1 Attention – Rest danger!............................................................................................................... 40
2.2.2 Dry running of the machine........................................................................................................... 41
2.3 DUTIES OF THE OWNER.................................................................................................................... 42
2.4 SAFETY AND PROTECTIVE EQUIPMENT (EMERGENCY SHUTDOWN).......................................................42
2.5 SAFETY MEASURES UNDER NORMAL OPERATING CONDITIONS.............................................................42
2.5.1 Dangers caused by electrical energy............................................................................................42
2.6 EXPLOSION HAZARD THROUGH ELECTROSTATIC CHARGING.................................................................43
2.6.1 Danger caused by hydraulic energy.............................................................................................. 43
2.6.2 Danger caused by hydraulic energy.............................................................................................. 43
2.7 SPECIAL DANGEROUS SPOTS............................................................................................................ 44
2.7.1 Special danger while operating the KREIS-BASKET-MILL ® with clamping arms..........................45
2.7.2 Safety instructions container/machine........................................................................................... 45
2.8 EMISSION OF DELETERIOUS GASES AND VAPOURS..............................................................................45
2.8.1 Maintenance and upkeep.............................................................................................................. 45
2.9 CONSTRUCTIONAL MODIFICATIONS AT THE MACHINE..........................................................................45
2.10 CLEANING OF THE KREIS-BASKET-MILL® AND DISPOSAL................................................................46
020119 ORIGINAL OPERATOR’S MANUAL
Nero Paint
KBM 411-50 FU Machine-no. 19.5036
Page 2 Year of construction: 2019 07.01.2019 DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.11 NOISE DEVELOPMENT...................................................................................................................... 46

3 TRANSPORT AND STOCKING................................................................................................... 47
3.1 DIMENSIONS AND WEIGHTS.............................................................................................................. 47
3.2 PACKING, INSTRUCTIONS FOR TRANSPORT........................................................................................ 47
3.3 CONTROL, TRANSPORT DAMAGES..................................................................................................... 47
3.4 STORAGE OF THE MACHINE.............................................................................................................. 47
3.4.1 Conditions of stocking................................................................................................................... 47
3.4.2 Maintenance during storage.......................................................................................................... 47
4 CHARACTERISTICS OF THE MACHINE....................................................................................48
4.1 MEDIA SUPPLY................................................................................................................................ 48
4.1.1 Electro-Technic............................................................................................................................. 48
4.1.2 Grinding basket............................................................................................................................. 48
4.1.3 Cooling water................................................................................................................................ 49
4.2 PERFORMANCE AND LAY-OUT FEATURES........................................................................................... 49
4.2.1 Motor for main drive...................................................................................................................... 49
4.2.2 Motor for hydraulic pump.............................................................................................................. 50
4.2.3 Frequency converter..................................................................................................................... 50
4.2.4 Machine data................................................................................................................................ 50
4.3 TYPE PLATE / IDENTIFICATION.......................................................................................................... 51
4.4 DIMENSIONS, WEIGHTS, CHARGES ON THE FLOOR..............................................................................51
4.5 INFORMATION REGARDING THE ELECTROMAGNETIC COMPATIBILITY.....................................................52
4.6 EXTENT OF DELIVERY...................................................................................................................... 53
4.7 DRAWINGS...................................................................................................................................... 53
5 ERECTION, ASSEMBLY, COMMISSIONING, PUT OUT OF ORDER........................................54
5.1 ERECTION SITE............................................................................................................................... 54
5.2 INSTALLATION ON SITE..................................................................................................................... 54
5.3 INSTALLATION INSTRUCTIONS FOR KREIS-BASKET-MILL®...............................................................60
5.3.1 Machine........................................................................................................................................ 60
5.4 COMMISSIONING OPERATING AND INDICATING ELEMENTS...................................................................61
5.4.1 Preparation of the electrical and supply system............................................................................61
5.5 COMMISSIONING OPERATING AND INDICATING ELEMENTS...................................................................61
5.5.1 Conditions and checks prior to first commissioning and test run...................................................61
5.6 SWITCHBOARD INSTALLATION WITH FREQUENCY CONVERTER.............................................................62
5.7 PUT OUT OF ORDER, CHANGE OF LOCATION.......................................................................................63
5.7.1 Safety instructions......................................................................................................................... 63
5.7.2 Put out of order............................................................................................................................. 63
5.7.3 Change of location........................................................................................................................ 63
5.7.4 Put into operation.......................................................................................................................... 63
5.8 ASSEMBLY INSTRUCTIONS FOR ELECTRIC INSTALLATION.....................................................................64
5.8.1 Deliveries and services on site...................................................................................................... 64
5.8.2 Lines for connecting the machine’s column (fixed, immobile connection).....................................65
5.8.3 Suppliers list of electrical wires for installation..............................................................................67
5.8.4 Installation of cable between motor and frequency converter.......................................................68
5.8.5 General......................................................................................................................................... 68
5.8.6 Potential equalization.................................................................................................................... 68
5.8.7 Motor cables................................................................................................................................. 69
5.8.8 Shielding....................................................................................................................................... 69
5.8.9 Connection of the motor cables.................................................................................................... 70
5.8.10 Assembly plan 19.5036 MP.......................................................................................................... 71
5.8.11 Location of electrical parts 19.5036 BA......................................................................................... 71
5.8.12 Control panel 19.5036 KT............................................................................................................. 71
5.8.13 ID-Run of the frequency converter................................................................................................ 72
6 OPERATION................................................................................................................................. 73
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.1 SAFETY INSTRUCTIONS REGARDING THE MACHINE.............................................................................73

6.2 EXPLANATION OF THE OPERATING ELEMENTS....................................................................................74
6.2.1 List of the indicating and operating elements................................................................................74
6.3 FUNCTION OF THE OPERATING ELEMENTS.......................................................................................... 75
6.3.1 "EMERGENCY-STOP"................................................................................................................. 75
6.3.2 Re-start after activating the "EMERGENCY-STOP"-button or after a power failure......................75
6.3.3 Control voltage.............................................................................................................................. 75
6.3.4 Turning knob "Speed Control"....................................................................................................... 75
6.3.5 Ammeter....................................................................................................................................... 76
6.3.6 Two-Hand-Operation..................................................................................................................... 76
6.3.7 Raise top....................................................................................................................................... 76
6.3.8 Cover lamp "ON"........................................................................................................................... 76
6.3.9 Temperature measurement........................................................................................................... 76
6.3.10 Time switch................................................................................................................................... 76
6.3.11 Cooling manual operation............................................................................................................. 76
6.3.12 Speed limit.................................................................................................................................... 76
6.3.13 Bridging raise................................................................................................................................ 76
6.3.14 Value limit A.................................................................................................................................. 77
6.3.15 Temperature control...................................................................................................................... 77
6.3.16 Value limit B.................................................................................................................................. 77
6.3.17 Signal lamp clamping arms closed................................................................................................ 77
6.4 OPERATING ELEMENTS AT THE MACHINE........................................................................................... 78
6.4.1 Main motor.................................................................................................................................... 78
6.4.2 Motor for hydraulic system............................................................................................................ 78
6.4.3 Limit switch raise machine head under locked cover or vacuum..................................................78
6.4.4 Limit initiator for the height of the container..................................................................................78
6.4.5 Limit switch collet chuck released................................................................................................. 78
6.4.6 Solenoid valve cooling water......................................................................................................... 78
6.4.7 Solenoid valve lower machine head.............................................................................................. 78
6.4.8 Cover lamp.................................................................................................................................... 78
6.4.9 Temperature measurement........................................................................................................... 78
6.4.10 Proximity switch drip tray.............................................................................................................. 78
6.5 OPERATION OF THE MACHINE........................................................................................................... 79
6.5.1 Peripheral speed grinding disc...................................................................................................... 80
6.6 DISTURBANCES, TROUBLE-SHOOTING (CAUSES AND REMEDIES)..........................................................81
6.6.1 General disturbances.................................................................................................................... 81
6.6.2 Loss of beads................................................................................................................................ 82
6.7 ADJUSTMENT OF THE LIMIT SWITCHES............................................................................................... 83
6.7.1 Altitude initiator adjustable for different container-filling-level........................................................83
6.7.2 Limit switch in the clamping arms................................................................................................. 83
7 INSPECTION AND MAINTENANCE............................................................................................ 84
7.1 TABLE: INSPECTION AND MAINTENANCE AT THE MACHINE...................................................................85
7.2 DRAWING........................................................................................................................................ 86
7.2.1 List of the item numbers................................................................................................................ 87
7.3 CHANGING THE NARROW V-BELTS AND RETIGHTENING THEM..............................................................88
7.4 TEST OF THE NARROW V-BELTS AND RE-TIGHTENING..........................................................................89
7.5 LUBRICATION CHART........................................................................................................................ 91
7.5.1 Lubricating intervals...................................................................................................................... 91
7.6 CHECKING THE TOOTHED DISC......................................................................................................... 92
7.7 HYDRAULIC SYSTEM FOR KREIS-BASKET-MILL®............................................................................93
7.7.1 Inspection and oil change............................................................................................................. 93
7.7.2 Guide column with hydraulic cylinder: D-2283-99d2.....................................................................94
7.7.3 How to modify the adjustment of the hydraulic valve („raise“ - „lower“).........................................95
7.7.4 Adjusting the lowering speed........................................................................................................ 96
7.7.5 Bleeding the hydraulic system...................................................................................................... 96
7.7.6 Adjusting the pressure control valve............................................................................................. 97
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.7.7 Hydraulic chart.............................................................................................................................. 98

7.7.8 HAWE valve.................................................................................................................................. 99
7.8 MAINTENANCE AT THE GRINDING BASKET........................................................................................100
7.8.1 Change pump disc...................................................................................................................... 100
7.8.2 Change grinding media............................................................................................................... 100
7.8.3 Change grinding disc.................................................................................................................. 101
7.9 MAINTENANCE INTERVALS FOR THE FREQUENCY CONVERTER ACS 880............................................102
7.9.1 Wear parts shaft bearing: O-78654-18D.....................................................................................104
7.9.2 Part list: O-78654-18D................................................................................................................ 105
7.9.2.1 Replacement intervals of the bearings........................................................................................106
8 ACCESSORIES / OPTIONS....................................................................................................... 107
8.1 SIGHT GLASS LIGHT FITTING TYPE EDELEX D LED...........................................................................107
9 ELECTRICAL WIRING DIAGRAM............................................................................................. 109
10 EC - CERTIFICATE OF CONFORMITY.....................................................................................110
11 ATEX.......................................................................................................................................... 111
11.1 ATEX-RELEVANT PART OF THE OPERATOR’S MANUAL......................................................................111
11.1.1 Fundamental safety instructions.................................................................................................. 111
11.1.1.1 Marking....................................................................................................................................... 111
11.1.2 General information..................................................................................................................... 113
11.2 FIELD OF APPLICATION................................................................................................................... 113
11.2.1 Application.................................................................................................................................. 114
11.2.2 Commissioning............................................................................................................................ 114
11.2.3 Filling of grinding media.............................................................................................................. 115
11.2.4 Filling quantity of grinding media................................................................................................. 116
11.2.5 Dry running of the machine......................................................................................................... 116
11.2.6 Maintenance and failure deletion................................................................................................ 117
11.3 DANGERS CAUSED BY ELECTRICAL ENERGY.....................................................................................117
11.3.1 Explosion hazards through electrostatic charging!......................................................................117
11.3.2 Ignition danger by contact of falling down screws with the mixing tool........................................120
11.3.3 Measures which prevent that the toothed disc lies onto the container rim or collides with the wall121
11.3.4 Control measures........................................................................................................................ 123
11.3.4.1 Oil-level in the store tank of the hydraulic installation..................................................................123
11.3.4.2 Oil change intervals..................................................................................................................... 123
11.3.5 Installation of the mixing shaft..................................................................................................... 124
11.3.6 Mixing shaft fixing for KBM 48-5,4 FU, KBM 180-15 FU and KBM 180-20 FU............................125
11.3.7 Mixing shaft fixing for KBM 242-30 FU to KBM 790-100 FU.......................................................126
11.3.8 Installation of the agitator............................................................................................................ 127
11.3.9 Test of the narrow v-belts and re-tightening................................................................................128
11.3.9.1 Maintenance instructions for KREIS-BASKET-MILL® with frequency converter drive.................128
11.3.9.2 Tighten the narrow v-belts of the main drive and test the tension of the belts.............................128
11.3.10 Replacement intervals of the bearings of the mixing shaft bedding............................................130
11.4 MACHINE DATA.............................................................................................................................. 131
11.4.1 Electrical data............................................................................................................................. 131
11.4.1.1 Electrical data KREIS-BASKET-MILL®.......................................................................................131
11.5
MEDIA SUPPLY KREIS-BASKET-MILL®.........................................................................................131
11.5.1 Environment conditions for the use of KREIS-BASKET-MILL®...................................................131
11.5.2 Environment conditions installation site frequency converter......................................................132
11.6 SPARE PARTS SUPPLY................................................................................................................... 132
11.6.1 Clamping torques bolted joint...................................................................................................... 133
11.6.2 Standard screw connections....................................................................................................... 133
11.6.3 Secured screw connections........................................................................................................ 134
11.6.3.1 Secured screw connections by NORDLOCK Keilscheiben pairs.................................................134
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.6.3.2 Other secured screw connections............................................................................................... 136

11.7 INDIVIDUAL MAINTENANCE / SERVICE PLAN......................................................................................137
11.7.1 Individual maintenance / service plan......................................................................................... 137
11.7.2 Replacement intervals of the bearings........................................................................................ 137
11.7.3 Inspection- und maintenance works............................................................................................ 137
11.7.4 Lubrication chart......................................................................................................................... 137
12 IN ADDITION ONE FILE II WITH MANUALS/INSTRUCTIONS OF ACCESSORIES................138
12.1.1 Information signs at the machine................................................................................................ 139
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1 Basic instructions
1.1 Rank of the manual

A KREIS-BASKET-MILL® is a machine, which might expose the operator or other persons to danger when
being used inappropriately. This operator’s manual is a guide for the appropriate application of the KREIS-
BASKET-MILL®. It contains the required safety instructions to eliminate possible dangers. Every user of this
machine must have read and understood this manual before starting it. It is the owner’s duty to ensure and
control this.
1.2 Appropriate application

Operation conditions for KREIS-BASKET-MILL®s:
Surrounding temperatures:
KREIS-BASKET-MILL®’s are designed for surrounding temperatures of 0 - 40° C and normal atmospherical
pressure.
Product temperature:
KREIS-BASKET-MILL®’s are made for a max. product temperature of < = 85° C. This must not be exceeded.
If product temperatures of more than 85° C are expected, company NIEMANN should be consulted.
Protective system:
Type of protection: II 2 G c II B T 3 (Container inside)
Type of protection: II 2 G c II B T 3 (Machine)
Explanation protective system:
II 2 G c IIB T3
Temperature class T3
in case of category 2
200°C maximum surface temperature
Explosion group IIB

Explosion protection for gases of the group IIB
For examples refer to TRGS 727, appendix G
Type of protection
c constructive safety
suitable for gas explosion hazardous areas
Category (zone)
2 (1) Rest of the machine outside the mixing
container
Equipment group II
all over-ground areas
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Mill material batch

The mill material batch must not contain any contamination like f.e. stones, metal or other materials which do
not belong to the formulation. Company NIEMANN recommends the use of pigments or filler material having a
very good quality.
Viscosity:
KREIS-BASKET-MILL®’ are suitable to manufacture products of low and medium viscosity (max.ca.5000
mPas), depending on the composition, flow properties, mixing tools applied and their size.
Pressure:
The water pressure for the cooling in the grinding basket should not exceed max. 3 bar.
i ATTENTION !
Cleaning the grinding basket
The grinding basket needs to be cleaned after the milling process and should
under no circumstances stand still with the product for a longer period (> 30 min).
The operator may under no circumstances let the grinding basket with the seal system dry
with the product.
We recommend to clean the grinding basket immediately after a batch or rather to put
it in solvent / detergent overnight.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.3 Field of application
Only water-miscible or high-conductive materials can be handled because otherwise there could
occur an inadmissible electrostatic charging of the product during the dispersion process.
Division of the conductibility of liquids according to TRGS 727:

high medium low
 
conductibility of
liquids
10-8 S/m 510-11 S/m
Almost 90% of all usual solvents are high-conductive, nevertheless a sample of the product to be dispersed
should be tested regarding its conductibility in case of doubt because these may always
be multiphase mixtures.
Examples of low- to medium-conductive liquids:
Extract from TRGS 727 (April 2016), table 17
Conductibility [S/m] Division

Liquid Formula
(measured at °C) conductibility
Anisole C6H5OCH3 1 10-11 (25 °C) low
Benzine ca. 1 10-13(20 °C) low
Caprylic acid CH3(CH2)5CH2COOH < 3,7 10-11( - °C) low
Cyclohexanone CH2CH2CH2CH2CH2CO 5 10-16(25 °C) low
Diesel oil (technically pure) ca. 1 10-13 (20 °C) low
p-Dioxan C4H8O2 5 10-13 (25 °C) low
Isovaleriansäure (CH3)2CHCH2COOH < 4 10-11(0-80 °C) low
Stearic acid butylester CH3(CH2)16COOCH2CH2CH2CH3 2,1 10-11 (30 °C) low
Carbon tetrachloride CCl4 4 10-16 (18 °C) low
Toluene C7H8CH3 8 10-14 ( - °C) low
Trichloroethylene CHCL = CCl2 8 10-10 ( - °C) medium
Xylol C6H4(CH3) 2 ca. 8 10-14 (25 °C) low
Thus electrostatic chargings / endangerings have to be observed separately.

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.4 Description KREIS-BASKET-MILL®
1.4.1 Introduction
1.4.2 Grinding and dispersion instructions

Generally all products for grinding must be pre-dispersed with Dissolvers. Observe the directions of dispersion
in the operator’s manual of our Dissolvers before. The quality of pre-dispersion considerably contributes to the
quantity of the mill bases and fineness of the KREIS-BASKET-MILL ®.
The viscosity and the flow behaviour of the milling base has to be accommodated to the grinding process. In
principle similar directives are valid as they are with agitator ball mills.
Best grinding results are reached with high viscosities. Low viscosity milling bases generate a turbulent flow
and as a result long holding times. To high viscosity milling bases avoid the acceleration of the grinding media
in the grinding basket even at high speed of the grinding disc. The result is a bad milling and a too high
heating of the product.
Friction-, impact- and shear forces originate in the grinding chamber dependent on the peripheral speed
The peripheral speed of the grinding disc and therefore the optimum acceleration of the grinding media
depends on following factors :
- Material of the grinding media

- Diameter of the grinding media
- Grinding media quantity
- Viscosity of the milling base
Generally the peripheral speed of the grinding disc should be between 13 and 17 m/s.
Example:
Grinding disc- in metres: 0.25 m x 3.14 x speed : 60 = peripheral speed in m/sec.
Following data are available as dispersion parameters:
- Speed
- Temperature
- Current consumption
- Grinding time
On the basis of these dispersion parameters the obtained product qualities can be reproduced at any time.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.5 Grinding
As known KREIS-BASKET-MILL®s are mainly used in order to grind pigments or filler materials in fluids.
The aim hereby is the destruction of agglomerates and therefore the coating of each single primary particle
with a liquid film, wherefore high energies and peripheral speeds at the grinding disc between 10-17 m/sec
are necessary.
In order to achieve the aim the solid fraction inside the grinding material should be chosen so high that
corresponding shear forces can become effective.
In most cases it will be necessary to only insert a part of the liquid component belonging to the final recipe in
order to achieve a high pigment concentration for the grinding material with it.
1.5.1 Grinding/grinding time

Depending on the kind and quality of the used pigments and filler materials and effected energy
transmission – as well as the requested quality demands – the grinding time can normally take several
hours.
As soon as when the clockwise rotation of the adjusting button (in small steps) causes no more speed
increase one has to expect that the entire power of the motor has already been transferred on to the product
– also to be recognized by the fact that the indicator of the ampere meter has reached the red line.
Important for an optimal grinding is a sufficient viscosity, i. e. sufficient fraction of pigments and filler
materials inside the grinding material. The concentration is chosen correctly when one can see an evenly
rolling movement and agitation of the product with creation of a trombe.
Should material already spatter before the entire efficiency of the driving motor (indicator of the ampere meter
in front of the red line) the fraction of the liquid component inside the batch is too high.
Note:
When using too small batch sizes the entire driving power cannot be transmitted on to the grinding material.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.6 Pre-Dispersion with a heavy-duty-Dissolver
IMPORTANT!
Principles
An important prerequisites for very good product finenesses and short grinding times is the pre-dispersion with
the Dissolver. Observe the accordant directions of dispersion (see Point 1.2) for KREIS-DISSOLVER on this.
Directions of dispersion
Preface on dispersion
Generally dissolvers are mainly used for dispersion of coloured pigments and fillers. With regard to the use of
dissolver, dispersion means the complete coating of primary particles with binding agent. To achieve this
result, certain prerequisites concerning the execution of the Dissolver as well as the composition of the milling
base have to be fulfilled.
The current dispersion zone is near the toothed-disc periphery.

Due to the differential speeds of the driven, highly accelerated mass and of the mass moving only slowly in
the adjacent zones an "inner friction" is created by means of which the agglomerates are separated and the
dispersion is induced respectively achieved.
When having launched the Dissolvers in the beginning of the 50s relatively small-sized toothed discs (ratio of
1:3 to the container) were proposed. These new machines already led to considerable advantages compared
to the systems (propeller agitators) known up to that time. Although better results could be achieved by
increasing the share of the solid matters (pigments) in the case of the production of the milling base these
possibilities were never the less limited because of the geometric conditions and the driving powers of the
dissolver. It also was hardly possible to exactly control the energy transfer or to proportion it according to the
quantity of the milling base. Different, often unsatisfying results were the consequence.
The higher the viscosity of the product is, the higher must understandably be the driving power to turn a
toothed disc of a certain diameter with a certain speed in the product. The higher the viscosity is, the smaller,
however, is the efficient zone of the toothed disc in which a circulation is still possible.
Direction for the viscosity of product

Supposing that a certain quantity of energy (here driving energy) has to be applied to affect a work (here
dispersion work), it is necessary that the milling base for the pre-dispersion with the Dissolver includes a
high percentage of solid matters. Also for the production of a product with a low final viscosity - like e. g. a
paint ready to use or a rust proofing paint - a highly pigmented (highly-viscous) "Dissolver - milling base"
for the pigment dispersion (wetting of the primary particles) is necessary because only in this stage it will be
possible to transfer higher powers onto the product. Only like this the sheer effect can develop.
The dilution for the milling with the KREIS-BASKET-MILL ® by adding the remaining binding agent and
additives is only to be effected after the dispersion process because a product being too thin would not take
up any power and thus the perquisites for the production of a “high-shear” effect would not be guaranteed.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Addition of Components for the Dissolver-pre-dispersion

When producing products with a high final viscosity, like repair-spattle, it is common and often necessary to fill
in the whole liquid component and to effect the filling continuously, if possible while the machine is running,
without having product accumulations in the mixing container. Therefore the speed has to be increased when
the viscosity increases and because of the rising filling level, the toothed disc, too, has to be lifted. In most
cases this is possible by an hydraulic lifting of the whole machine head.
A discontinuation of the viscosity after the pre-dispersion is necessary in all cases for the processability on the
KREIS-BASKET-MILL®.
Heating of product at the pre-dispersion

Of course the energy transfer results in the heating of the product in the same amount. This positive side-
effect is necessary for an optimum dispersion. It was found out e. g. that in the case of dispersing titanium
oxide up to 70° C considerable improvements have been possible compared to a dispersing up to 60° C only.
Product quality by pre-dispersion with a heavy-duty-Dissolver

Lustre, development of colour intensity and store stability are also influenced positively. With subsequent tests
it could even be stated that white lacquers for the coating of the housings of fluorescent lighting fixtures -
solely produced with the dissolver - reveal a reflection degree of far more than 90%.
The same lacquers “premixed “with Dissolvers at a smaller application of energy and then finish-dispersed
with conventional pearl mills showed a much less reflection degree on the contrary.
Note:
We can thus conclude that mistakes made in the pre-dispersion - e. g. with "antiquate" Dissolvers without
control of the energy transfer (speed automatic) - cannot be regained by pearl mills later on, also because
then the friction during the pearl mill-grinding process affects the final product negatively (missing lustre).
Speed control / viscosity dependent regulation of the KDV

As it is known the power requirement decreases during the a. m. dispersion time due to the increasing
homogenisation and product heating. In order to guarantee the same standard from one batch to another, the
ammeter therefore would have to be observed and the speed re-adjusted steadily if conventional dissolver
(without force automatic) are used.
In the case of the KREIS-DISSOLVER®, the operating person is exempted from the permanent control by
means of the patented speed automatic and the new speed adjustment "Speed Control", also patented.
Observations and researches have revealed that optimum - especially equal - results can hardly be achieved
with Dissolvers without speed automatic because the permanent observation of the ammeter and the manual
re-adjustment of the speed cannot be effected, and neither be expected from the operating person. Contrary
to almost all other production and processing machines for paints, lacquers and chemical products, the
Dissolver has a special position, as it has to always be run at "full load" because only the steady load up to
the power limit guarantees the same product quality.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Indications for the procedure of optimal Dissolver-pre-dispersions
1. Level the binding agent (no additional solvent) into the container, but only part of the whole
formulation – about 40 % - to guarantee a highly pigmented paste for high sheer powers and optimal wetting
of primary particles.
2. Dive the toothed disc as far as possible into the binding agent filled into the container and start the
dispersion process.
3. After having mixed the liquid component for some minutes, fill in - whilst the machine is running slowly
in the beginning - the pigments evenly, i. e. neither onto the toothed disc nor all the way to the edge, but in the
middle of the moving, rolling mass.
Initially the solid matters shall be filled in as quickly as possible when the mass has much absorbing capacity,
whereat the speed is to be increased so far until a dust devil is created in the milling base and the hold flange
of the toothed disc is visible.
At the end of the “pour-process” the material has to be added a little bit slower if necessary in order not to
have accumulations of powdery bulk material.
Before further material can be added, the solid matters filled in beforehand must have been absorbed by the
milling base first.
4. During the addition of pigments and fillers the speed must be steadily increased and the toothed disc
lifted, i. e. adapted to the rising filling level.
5. After all fillers and pigments have been filled in and absorbed by the milling base, one shall disperse
with full power for 10 - 12 minutes, provided that the quantity of the milling base matches the power of the
machine.
The concentration binding agent / pigment / quantity of filler has been chosen correctly if the milling base
moves towards the toothed disc in a “rolling” way, a dust devil (“hopper”) is created, there is no splashing of
material even at full drive power (indicator of the ammeter always on the red line) and if a container cover
would not be necessary. After ending the a. m. pre-dispersion the mill base for the micro-milling has to be
diluted using BASKET-MILL so far that a good product circuit with the following mill process after diving the
mill basket is guaranteed.
6. The mill viscosity is adjusted correctly when it is obvious visible that the milling base circuits in the
container, which is guaranteed by the Doppel-Sog-Pumpscheibe.
Dispersion mistakes with a Dissolver-pre-dispersion

The following things often occur, if a. m. recommendations are not considered, i. e. if the milling base is too
low-viscous (thin):
- Milling base gets into turbulences and trends to splash!
- No possibility to load the driving motor fully.
- No temperature increase and creation of sheer effects, which are absolutely necessary for the
pre- dispersion.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
- If mixing containers did not have to be clamped firmly using Dissolvers up to now, during the pre-
dispersion of milling bases, i. e. if one could dispense with clamping arms, this would prove that there is too
much liquid component in the base and the milling base would spill over at full drive power.
In the case of an optimum pigment / binding-agent concentration, a mixing container not clamped against
torsion would also turn around and - according to the experience made - in the case of high power even be
lifted under the toothed disc due to the flow.
The successful finishing of the dispersion can be recognised by the development of lustre on the surface of
the rotating milling base. Additionally the mass near to the wall does not rotate perfectly because of the
arising thixotropy, i. e. there will be a standing roll at the border. This fact is another proof for a successful
dispersion work.
Form of the mixing disc

We did not say "toothed disc" on purpose. It could be found out that not only the form of the disc is crucial for
the quality of the dispersion result, i. e. the discs must not absolutely be fitted with teeth. One could prove that
excellent dispersion results with products of a high end-viscosity can be obtained with totally even, extremely
big discs as well.
It is important that the full motor power can be transferred onto the product by the toothed disc by means of
which an evenly rotating movement of the milling base automatically has to be guaranteed.
Development of Dissolvers for optimal pigment-dispersion

Developments should be made in the interest of the users. The most essential, technical development of the
KREIS-DISSOLVER® is the patented speed automatic launched in 1968. This speed automatic has
guaranteed a self-acting, full load of the dissolver for the first time. Upon using the Dissolver according to our
recommendations the user is "forced" to choose the necessary, high-viscous phase for the dispersion.
In 1982 the high technical development-level of the KREIS-DISSOLVER ® was completed by the already
mentioned speed adjustment "Speed Control" - a one-button-operation for the functions start, stop, faster,
slower, speed pre-setting (with overload protection) and speed-limit control.
Note:
Optimal use of Dissolver results in lustre- and color-intensity development when shortening the BASKET-MILL
grinding times at the same time.
"Cold" dispersion
Often users ask for and sellers promise the possibility of a "cold" dispersion, frequently in connection with new
dispersion devices. With regard to the laws of energy transformation this, however, is not possible, as energy
cannot be destroyed, but only transformed.
For the use of Dissolver, this means, that the electrical energy taken from the power supply and used by the
Dissolver will be transformed into heat during the dispersion process. In this case the make and the mixing
tool have no importance. It is only important that Dissolver and tool must be able to transfer the whole motor
power onto the dispersion good and to move the product evenly in the container, i. e. to bring the product into
the known rolling movement. The whole container content always has to be in this stage of an even revolution
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Production milling base 800 1 for KBM
Dispersion base for KREIS-DISSOLVER® KDV 491-49 with 36 kW

Milling base for KREIS-BASKET-MILL® KBM 411-50 FU with 37 kW
Mill base
batch
Useful
volume: 800 l
Setting of the
Binders and viscosity for
solvents KBM
Dispersed mill
base
Pigments/
fillers Dispersed
mill base
Initial quantity KDV
Binders+
additives
WILHELM NIEMANN GmbH & Co.

M A S C H I N E N F A B R IK
Nordlandstraße 16
49326 Melle-Neuenkirchen
Tel.: ++49 (0) 5428/ 9 50-0
Fax: ++49 (0) 5428/ 9 50-1 99
E-MAIL: info@niemann.de
http://www.niemann.de
Nero Paint
Page 16 Year of construction: 2019 07.01.2019
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7 Layout of the grinding basket
1.7.1 Drawing of the grinding basket with radial seal
Pos. Description of the positions Pos. Description of the positions

1 Fastening screw 11 Hexagon screw for star
2 Sieve holder 12 Nord-Lock disc
3 Lower grinding disc 13 Hexagon screw for clamping ring
4 Hexagon screw for sieve holder 14 Nord-Lock disc
5 Nord-Lock disc 15 Screw
6 Upper grinding disc 16 Lower flange
7 Carrier plate 17 Upper flange
8 Clamping ring 18 Double pump disc
9 Star
10 Nord-Lock disc
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.2 Procedure of the disassembly / assembly of the radial seal:
ATTENTION !
i Clean the grinding chamber by rinsing it before the disassembly.
Unscrew the hexagon screw pos. 15

Remove lower flange pos. 16
Remove pump disc pos. 18
Remove upper flange pos. 17
Move a clean empty container underneath the grinding chamber, in order to catch the falling grinding beads.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Secure sieve holder pos. 2 onto the container rim by means of two timber beams. See picture.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Unscrew / remove screws pos. 4 of the sieve holder pos. 2. (picture a)
Lift machine top.

Clean grinding beads off the bar sieve and sieve holder pos. 2 and remove the two from the container rim.
Unscrew / remove the sealing element.
Clean all components.

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
WARNING! RISK OF INJURY!
Mounting works on the grinding basket / grinding disc of the KREIS-BASKET-MILL ® are only
to be effected by two skilled workers. Attention! Due to the high weight of the grinding discs
there is a risk of injury after loosening the fixing nut (pos.1) caused by a fall of the grinding
discs (pos. 11)!
A fall of the grinding disc can be avoided by hanging on a belt before loosening the fixing nut.
See photos below.
belt
grinding disc
squared
timber
A squared timber is to be lain on the grinding basket and a belt is to be guided down alongside the mixing
shaft. This belt is to be fixed on the squared timber and the grinding disc.
The weight of the grinding disc is now carried by the squared timber. The grinding disc can now be dismantled
by loosening the belt carefully.
If two grinding discs have to be mounted / dismantled a further belt will be fixed between upper and lower
grinding disc.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2. To loosen the fastening screw (Pos.1) and the grinding disc (Pos.11), please use the special key, as shown
in the figure. A timber between wrench and machine column supports the mixing shaft.
loosen
Special key to loosen and

tighten the fastening screw
Wrench to hold the

mixing shaft in position
Timber between wrench

and machine column to
support the mixing shaft
3. Reassemble in reverse order.

Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.3 Dismounting of the radial seal
View from top
Star
Disassemble star
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
View from below

Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.4 Drawing G-125869-18

Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Disassemble 4
bolts with
locking washers
Sieve holder upending and disassemble the bolts with lock washers from the opposite side.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.5 Designation of machine components
bar sieve
sieve holder
bolts M6x30
carrier plate
with clamping
ring and sealing
Locking
washer
s
Bolt
Attention !
Use only the supplied bolts and locking washers.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
carrier plate with clamping ring and sealing
Replace carrier plate with clamping ring and sealing element with preassembled parts.
If the bar sieve must also be replaced put the bar sieve into the holder and note mounting position
see foto
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
E.Mail: info@niemann.de
Check after tightening the bolts, whether the carrier plate with the sealing element is mounted floating.
Mounting of the sieve bar with sieve bar holder into the mixing chamber in reverse order.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
i
Cleaning the grinding basket
ATTENTION !
The grinding basket needs to be cleaned after the milling process and should
under no circumstances stand still with the product for a longer period (> 30 min).
The operator may under no circumstances let the grinding basket with the seal system dry
with the product.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.6 Danger of ignition by electrostatic charging of the grinding beads when filling the
grinding chamber
The grinding beads can be charged dangerously during the filling of the grinding chamber!
It concerns bulk goods in presence of flammable gases and vapors (also see TRGS 727, chapter 6.2 ff.)
That means that the grinding beads are to be inserted with a conductible container (e. g. metallic) in order to
avoid a dangerous charging. The direct contact of the container with the grinding chamber is to be ensured in
order to include the container in the potential equalization of the machine, as shown on the picture.
Picture. Filling of the grinding chamber with grinding beads

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Caution!
The original containers in which the grinding beads are delivered must not be used fro the filling of the
grinding chamber! The containers are made of steel but the plastic bags are isolating!
This therefore concerns „conductible

and dischargeable containers with a
isolating inserted sack“ according to
the TRGS 727 chapter 6.2.3.2
Consequence:
Propagating brush discharges can
occur depending on the thickness,
specified resistance of the inserted
sack, its breakdown voltage and the
electrical characteristics of the filling
material.
Necessary procedures
Store, transport and move original containers of the grinding beads only within the not
explosion proof area.
Filling of the grinding beads into a conductive container for filling of the grinding chamber
necessary! This may also only be effected within the not explosion proof area!
Avoid unnecessary movements of the grinding beads inside the container during the
transportation of the grinding beads inside the ex-area. Wear conductive clothes and shoes.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Filling of grinding media

In standard case the free grinding chamber content of the KREIS-BASKET-MILL ® is filled with grinding media.
The filling is done by means of the free split between the mixing shaft and the opening of the grinding basket.
During filling it has to be considered that the grinding media is filled slowly into the grinding basket. Close
before ending the filling turn the mixing shaft several times by hand to fill in the entire charge.
Note:
The grinding beads can be charged dangerously during the filling of the grinding chamber!
See chapter 1.7.6
The wear of the grinding media is very small and depends on the viscosity and the abrasiveness of the
product. The operation of the KREIS-BASKET-MILL ® without a milling base provokes a high wear of the
grinding media.
Filling quantity of grinding see tables next pages.
The grinding media quantity depends on the necessary production qualities.
Over filling the grinding basket with grinding media leads to a strong wear at the grinding basket, mixing shaft,
grinding disc, separating unit and at the grinding media as well.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
The red mark is valid for KBM in the delivery state
1.7.7 Volume of the grinding chamber of the KREIS-BASKET-MILL® - types in liter (ltr.)
KBM 48-5,4 FU
KBM 180-15 FU
KBM 242-30 FU
KBM180-20 FU
KBM 30-3,0 FU
KBM.411-50 FU
KBM 601-75 FU
KBM 790- 100 FU

KREIS-
BASKET-
MILL®
Number of 1x 1x 1x 1x 1x 1x 2x 1x 2x 1x 2x
grinding grinding grinding grinding grinding grinding grinding grinding grinding grinding grinding grinding
discs disc disc disc disc disc disc disc disc disc disc disc
HP 3 5,4 16 20 30 50 50 75 75 100 100
Volume of
grinding
0,145 2,1 5,5 10 16 30 28,14 55 49,98 80 67,33
chamber
[ltr.]
80% [ltr.] 0,12 1,68 4,4 8,0 12,80 24 22,51 -------- --------- ---------- ---------
75% [ltr.] 0,11 1,58 4,13 7,5 12,0 22,5 21,11 41,25 37,49 60,0 50,5
70% [ltr.] 0,1 1,47 3,85 7,0 11,2 21,0 19,7 38,50 34,99 56,0 47,13
65% [ltr.] 0,09 1,37 3,58 6,5 10,4 19,5 18,29 35,75 32,49 52,0 43,76
60% [ltr.] 0,09 1,26 3,3 6,0 9,6 18,0 16,88 33,0 29,99 48,0 40,4
1.7.8 Filling quantity of the grinding media in kilogram (kg)

1.Example: grinding media quantity of ceramic material ZIRCONOX Ce , make JYOTI
Bead size 0,7 – 1,2 mm = 3,75 kg/L
Grinding
media Bead size 0,7 – 1,2 mm : 3,75 kg/L
quantity
KBM 48-5,4 FU
KBM 180-15 FU
KBM 242-30 FU
KBM180-20 FU
KBM 30-3,0 FU
KBM 601-75 FU
KBM.411-50 FU
KBM 790- 100 FU
KREIS-
BASKET-
MILL®
80% [kg] 0,44 6,30 16,5 30,0 48,0 ---------- ---------- ---------- ---------- ---------- ----------
75% [kg] 0,41 5,91 15,47 28,13 45,0 84,38 79,14 ---------- ---------- ---------- ----------
70% [kg] 0,38 5,5 14,44 26,25 42,0 78,75 73,87 144,38 131,2 210,0 176,74
65% [kg] 0,35 5,12 13,41 24,38 39,0 73,13 68,59 134,06 121,83 195,0 164,12
60% [kg] 0,33 4,73 12,38 22,50 36,0 67,5 63,32 123,75 112,46 180,0 151,49
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.Example: grinding media quantity of ceramic material ZIRCONOX Ce , make JYOTI

Bead size 1,2 – 1,7 mm = 3,92 kg/L
Grinding
media Bead size 1,2 – 1,7 mm : 3,92 kg/L
quantity
KBM 242-30 FU
KBM 180-15 FU
KBM180-20 FU
KBM 48-5,4 FU
KBM 30-3,0 FU
KBM 601-75 FU
KBM.411-50 FU
KBM 790- 100 FU

KREIS-
BASKET-
MILL®
80% [kg] 0,45 6,59 17,25 31,36 50,18 94,08 88,25 ---------- ---------- --------- ---------
75% [kg] 0,43 6,17 16,17 29,40 47,04 88,20 82,73 161,70 146,94 235,20 197,95
70% [kg] 0,40 5,76 15,09 27,44 43,90 82,32 77,22 150,92 137,15 219,52 184,75
65% [kg] 0,37 5,35 14,01 25,48 40,77 76,44 71,70 140,14 127,35 203,84 171,56
60% [kg] 0,34 4,94 12,94 23,52 37,63 70,56 66,19 129,36 117,55 188,16 158,36
ZIRCONOX Ce, make JYOTI, is recommended by Company NIEMANN.
Other grinding media can be used.

The bulk density of the grinding media is essential to respect!
In this case we would ask you to contact Company NIEMANN.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.9 Product start

Lower the grinding basket slowly when using a very low viscosity product. This avoids that too much grinding
media is washed out of the grinding basket.
Note: Leaked grinding media are, however, is reabsorbed during the grinding process.
Dry running of the machine

When starting the KREIS-BASKET-MILL® make sure that the grinding basket is immersed in the milling base.
In the immersed condition the liquid level must reach at least the minimum-marks at the carrier lances.
Starting the machine without reaching the minimum quantity is not permitted. Avoid the dry running of the
machine otherwise extreme wear of the grinding media as well as their destruction is expected.
1.7.10 Peripheral speeds

The peripheral speed of the grinding disc is infinitely variable. The to be adjusted corresponding
peripheral speed depends on the grinding media materials and their quality as well as on the
viscosity of the mill base.
As standard the KREIS-BASKET-MILL® will be delivered with 2 speed ranges.
The speed range is listed in chapter 4.
These two speed ranges are activated by a key-operated switch at the control panel of the machine. The two
speed ranges are allocated to the corresponding grinding media materials and qualities (please refer to table).
Zircon oxide Zircon silicate Aluminium Glass Steel beads

Grinding media material Ceria/YTZ ZrSiO4 oxide SiO2 100 DR 6 /Cl.
Stabilized SAZ/ER120 Al2 O3 VI
Steatite Chrome steel
Piled density (kg/l) 3.9 - 3.95 2.3 - 2.6 2.2 - 2.4 1.4 -1.5 4.8
Hardness Vickers 1200 – 1250 650 - 700 1200 533
(Hv10) 60 - 66
Rockwell (HRC)
Hardness Moh’s 9.0 7.5 8.5 5.5
Peripheral speed
max. m/s 17 13 13 10 11
These speed ranges have to be strictly observed when using corresponding grinding media materials and
qualities because otherwise an extreme wear of the grinding media or even a break of the grinding media has
to be expected.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Zircon oxide Ce/Ytt stabilized

Recommended by NIEMANN. A grinding time reduction of more than 60% can be achieved by the high
peripheral speeds in comparison to usual horizontal and vertical agitator bead mills. Abrasion or the graying
are hardly measurable. High service lives are already guaranteed by the manufacturers.
Zircon silicate/Aluminium oxide

These are ceramic grinding media of a medium quality. They are having a not low wear because of the low
hardness as well as due to the surface structure. By spraying during the production the grinding media do not
have any roundness and drop forms are resulting. The tips of the drops will be abraded on the occasion of the
first use. This can lead to clogging of the separation device.
These kind of grinding media also have inclusions of air, which can lead to grinding media break.
Glass
Glass grinding media are still only used limited because of break and large wear appearances. According to
experience glass grinding media are completely changed in a period of 2 to 6 weeks. After running times of
days grinding media is refilled. This material loss is caused by the abrasion and break.
Steel beads
Are very good grinding media because of their high piled density. The abrasion, however, grays light colors,
and for this reason steel grinding media are only mostly used in case of black.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.7.11 Dry running of the machine

When starting the KREIS-BASKET-MILL® it is to be guaranteed that the grinding chamber is immerged into
the mill base. The liquid level in the immerged state has to reach at least to the minimum markings of the
support lances. A start of the machine without reaching the minimum quantity is not permitted. A dry running
should be avoided because otherwise an extreme wear of the grinding media as well as their destruction has
to be expected.
The operator is obliged to guarantee before every start of the mixing shaft that the grinding chamber is
completely covered with the product. “Dry running“ grinding media would extremely wear and could lead to an
ignition danger by the existing gas phase because of hot surfaces.
After ending the grinding process raise the grinding basket over the surface of the milling base and adjust the
speed of the mixing shaft to the minimum speed. The product flows out of the grinding basket. The “Dry
running“ has always to be avoided.
1.7.12 Cleaning of the grinding basket

Important!
Do not back the grinding basket out of the milling base with turned off main motor (mixing shaft does not
turn).
speed of the mixing shaft to the lowest speed. This allows the left product to flow out of the grinding basket. A
dry running is always to be avoided.
Then lower the grinding basket into the cleaning container and clean the grinding basket with a speed of max.
300 1/min.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.8 Inappropriate application

The machine is not suitable for the grinding of:
powders and granulates without the addition of liquids
components causing exothermal reactions among each other
quick-curing materials
components with insoluble, hard particles with granulation ( > 1,5 mm)
materials interlacing under the influence of heat
caustic materials
acids.
1.9 Foreseeable wrong use
General assignment:
The wrong use can be expected due to reasons of comfort:
Skipping of safety facilities
Not using earthing appliances
Not wearing personal protective equipment
Behaviour in case of a malfunction, disturbance or a breakdown of electrical devices:

Not following the five safety rules
Behaviour due to carelessness or lack of concentration:

Impurities like e. g. metal, paper or other materials end up in the recipe
1.10 Guarantee and responsibility

In principle our General Terms of Sale and Delivery are valid for all business transactions or resp. the
contractual obligations. The owner knows these since the conclusion of the contract at the latest. Guarantee
and responsibility claims in case of personal injury and/or material damage are excluded, if they are - among
others - due to one or several of the following reasons:
undue application of the machine
inappropriate mounting, starting, operating and maintaining of the machine
use of the machine in case of defective safety devices
non-observance of the instructions in the manual regarding mounting, start-up,
operation, stoppage and maintenance of the KREIS-BASKET-MILL ®
unauthorised constructional modifications at the KREIS-BASKET-MILL ®.
poor supervision of machine parts, which are subject to wear and tear
inappropriately effected reparations
Disasters through foreign-object influence and acts of god.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
1.11 Edition, issue of the manual
This manual is issued especially for the described KREIS-BASKET-MILL ® and remitted to the owner.
Subsequent modifications or supplementations cannot be excluded.
1.12 Copyright
Copyright owner remains the company
Wilhelm Niemann GmbH & Co. D-49326 Melle - Neuenkirchen.
The owner and his staff intend this manual for the use only. It contains directions and
information which may not be reproduced or circulated neither completely nor partially without the consent of
the company
Wilhelm Niemann GmbH & Co. Any contravention may lead to legal action.
1.13 Address of the manufacturer
WILHELM NIEMANN GmbH & Co.

Nordlandstraße 16
D-49326 Melle - Neuenkirchen / Germany
Phone: +49 (0) 5428 950-0

Fax: +49 (0) 5428 950-199
e-mail: info@niemann.de
Internet : www.niemann.de
1.13.1 Emergency service

Phone: +49 (0) 172 5200 383
+49 (0) 172 5202 393
Frequency converter
ABB Service - Hotline Vietnam
Phone: +84 24 3861 7488
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2 Basic safety instructions
2.1 Instructions in the manual

A basic requirement for the safe application and the trouble-free operation of the KREIS-BASKET-MILL ® is the
knowledge of the safety regulations and the safety advises.
2.2 Explanations of the danger symbols
In the manual the following expressions and signs are used to indicate dangers:
DANGER!
This symbol indicates an imminent danger for the life and health of
people.
Failure to comply with these instructions leads to grave injuries to
health, even to a peril of one’s life.
WARNING!
This symbol indicates a possibly impending danger for the life and
health of people.
Failure to comply with these instructions may lead to grave injuries
to health, even to a peril of one’s life.
ATTENTION!
This symbol indicates a possibly dangerous situation.
Failure to comply with these instructions may lead to slight injuries
and damages to property.
i KREIS-BASKET-MILL® or the ambience.

This symbol gives important instructions for the appropriate application.
Failure to comply with these instructions may lead to disturbances at the
2.2.1 Attention – Rest danger!

when touching the turning rotating shaft!
Clothes (sleeves or cloth) are caught and are taken with the rotating shaft (“rolled up”).
Cleaning of the rotating shaft only in the standstill – with a pressed
Emergency - Stop button. Prescription: Warning of rest dangers EN 12100
When lowering the machine top in the maintenance operation with stopped cover:
Caution!
Only clean the cover from below if there is no container under the machine!
Crushing danger between container cover and container rim.

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99

When starting the KREIS-BASKET-MILL® it is to be guaranteed that the grinding chamber is immerged into
the mill base. The liquid level in the immerged state has to reach at least to the minimum markings of the
support lances. A start of the machine without reaching the minimum quantity is not permitted. A dry running
should be avoided because otherwise an extreme wear of the grinding media as well as their destruction has
to be expected.
The operator is obliged to guarantee before every start of the mixing shaft that the grinding chamber
is completely covered with the product. “Dry running“ grinding media would extremely wear and
could lead to an ignition danger by the existing gas phase because of hot surfaces.
speed of the mixing shaft to the minimum speed. The product flows out of the grinding basket. The “Dry
running“ has always to be avoided.
Then lower the grinding basket into the cleaning container and clean the grinding basket with a speed of max.
300 1/min.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.3 Duties of the owner

The owner engages himself to let only persons familiar with the regulations concerning industrial safety and
the prevention of accidents and instructed regarding the application of the
KREIS-BASKET-MILL® work with the machine.
Formation of the staff

- Only formed and introduced people may operate the KREIS-BASKET-MILL®. The responsibilities
of the staff for the set-up, commissioning, operation as well as maintenance and repair have to be
defined clearly.
Organisational measures
- The manual has to be kept at the operation site of the KREIS-BASKET-MILL ® permanently.
In completion of the manual the general as well as the local regulations concerning the pre-
vention of accidents and the safety rules have to be provided and observed.
All instructions on the KREIS-BASKET-MILL® have to be preserved in readable condition.
2.4 Safety and protective equipment (Emergency shutdown)

Emergency stop button
Upon operating this button the main motor is immediately stopped - also at a higher speed. Before re-starting
the KREIS-BASKET-MILL® and unlocking the emergency stop button - by pulling it out - the Speed Control
button has to be set to “O”.
2.5 Safety measures under normal operating conditions

Before starting the KREIS-BASKET-MILL®, it has to be checked for visible damages. Before every start of the
KREIS-BASKET-MILL® it has to be made sure that nobody can be hurt by the machine starting to work.
2.5.1 Dangers caused by electrical energy

WARNING!
Work at the electrical supply of the KREIS-BASKET-MILL ® should be effected by skilled
electricians only. The electrical equipment of the KREIS-BASKET-MILL ® has to be
checked regularly. Special attention has to be paid to damages at the insulation of cables.
Loose connections and damaged cables have to be exchanged immediately.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.6 Explosion hazard through electrostatic charging

ATTENTION!
EARTHING of the container is necessary while using the KREIS-BASKET-MILL ® , in
connection with flammable fluids, during mixing, charging and discharging. If the common
earthing clips with earth wire connection provided by the customer - according to DIN EN
60079-14 / DIN EN 60079-17– are not available, please order.
2.6.1 Danger caused by hydraulic energy

WARNING!
Maintenance tasks at the hydraulic system have to be effected by skilled persons only.
Before starting any maintenance at the hydraulic unit the system has to be depressurised.
This is also valid for single components of the hydraulic system. The system is under
pressure when the machine head is lifted (see [2.8]).
Hydraulic hoses should be exchanged in appropriate intervals, even if no defects relevant
for the safety can be recognised.
In case of pipe / hose line installation by the customer he must pay attention to proper and
protected against mechanical influences routing of lines!
2.6.2 Danger caused by hydraulic energy
Pipe break valve - Hydraulic system for lifting and lowering of the rotating shaft
The lead of the hydraulic fluid for the lifting and lowering movement of the machine top with a mixing tool,
takes place from the hydraulic pump via a pipe break valve, which is screwed into the hydraulic system
(hydraulic piston).
In case o f a break of a hydraulic tube or hose the ball valve of the pipe break valve would avoid a discharge
of the hydraulic fluid in parts of a second – due to the higher hydraulic fluid flow rate- and interrupts the dange
of a sudden sinking of the machine top.
After the repair of the feeding pipe the machine can be set into operation.
Advice:
At deficient aeration the air cushion can affect an involuntary close of the pipe break valve during the normal
operation “lower machine head” due to the higher flow rate.
Help:
De-aerate the system and set into normal operation, see function of the sketch in section 7 de-aerate the
hydraulic system.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.7 Special dangerous spots
Danger of becoming entangled in the rotating shaft with one’s clothes and of being dragged
along! The rotating shaft may under any circumstance not be touched when turning! On
i principle, cleaning is to be effected only when the rotating shaft is not running!
Attention! Later on check all screws permanent for a secured fitting; else there is a danger of
impurity by dropping screws.
DANGER!
Machine head lifted
If the machine head is lifted, the hydraulic system is under pressure. For maintenance the
hydraulic system has to be depressurised. This means that either the machine head has to be
in the lowest position or, in case of raised machine head, the weight is safely born up by
supports as per the following sketch:
2-3 stable squared

timbers
40 mm x 80 mm min.
fixed with belts
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.7.1 Special danger while operating the KREIS-BASKET-MILL® with clamping arms:
While operating a KREIS-BASKET-MILL® the mixing container are secured against turning by using clamping
arms.
The manometric limit switch allows the set into operation only after a determined pre-set pressure is
guaranteed.
Conditions for a safe handling and a “turning” of the container are:

Clean friction linings in the collet chunks
Clean grease and resin-free clamping surface at the round container
Start of the machine with immersed grinding basket in a free-flowing product.
Attention:
Container can turn while starting the mixing tool immersed in a cold stiffen product.
2.7.2 Safety instructions container/machine

The machine must not be operated when in case of the machine top completely being let down/lowest position
of the grinding basket, a free space of 20 mm between the cap nut of the pump disc and the container bottom
is undershot.
2.8 Emission of deleterious gases and vapours
WARNING!
If solvents are used or other components the gases of which are deleterious, these
vapours can escape if covers are opened.
Take care of sufficient ventilation or a removal by suction.
2.8.1 Maintenance and upkeep

The maintenance and inspection prescribed in this manual has to be effected in due time.
WARNING!
For all maintenance, inspection and upkeep tasks the KREIS-BASKET-MILL ® has to be
switched dead and the main switch to be secured against an inadvertent start.
2.9 Constructional modifications at the machine

Without the consent of the manufacturer the KREIS-BASKET-MILL ® may neither be modified nor may any
parts be additionally attached or rebuilt.
When retrofitting cover equipment such as ball valves, butterfly valves, etc. it may be necessary to retrofit
counterweights so that the guidance is equally loaded as before. To ensure a uniform load on the guidance
(such as delivered), this must necessarily be carried out in consultation with the manufacturer.
Machine parts, which are not in perfect condition, have to be exchanged without delay. Use only original spare
parts.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
2.10 Cleaning of the KREIS-BASKET-MILL® and disposal

Cleaning is to be effected only when the machine is switched off and only by instructed staff.
When working at the lubrication system and the hydraulic system a proper handling and disposal of the
materials has to be made sure. The disposal has to be effected in accordance with the local regulations for
environmental protection and waste disposal.
2.11 Noise development
The permanent sound pressure level of the KREIS-BASKET-MILL ® is as follows:
at the operation side:

at low speed:  68 dB (A)
at high speed:  72 dB (A)
at the side not covered by the windscreen,

opposite to the operation side:
at the front side:

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
3 Transport and stocking
3.1 Dimensions and weights
The dimensions and weights of the machine are indicated in section [4.4 ].
3.2 Packing, instructions for transport

The packing is made of wood. The machine is secured with steel beams and supports. The packing is suitable
for the transport with a forklift. Depending on the kind of hoist applied the position of the gravity centre has to
be taken into consideration to guarantee a safe transport.
3.3 Control, transport damages

After completion the KREIS-BASKET-MILL® is assembled ready for operation in the factory of the
manufacturer, electrically wired and all functions are checked carefully according to a checklist. The results
are recorded. Upon arrival of the machine the owner has to examine the completeness and intactness. Any
transport damages have to be documented and the carrier has to be informed immediately.
3.4 Storage of the machine
3.4.1 Conditions of stocking

The storage must be in a closed and moderate room so that the production of condensed water and corrosion
in fact of high humanity is avoided.
3.4.2 Maintenance during storage

The corrosion protection has to be checked regular. The operator defines inspection rates according to the
local conditions.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
4 Characteristics of the machine
4.1 Media supply
4.1.1 Electro-Technic
Mains voltage: 380 Volt, 50 Hz 3PE
Total nominal current of the machine: 68 Ampere
Fuse in the supply lead max.: 100 Ampere
Nominal power: 39 kW
4.1.2 Grinding basket

 Double casing grinding basket:
cool or heat able , with temperature sensor for exact measuring the product temperature
 Grinding media
Ceramic
Zirkonox (recommended) (Bulk density 3,92 kg/l)
Glas (Bulk density 1,6 kg/l)
Steel (Bulk density 4,8 kg/l)
 Grinding disc:
make special chilled cast iron (Chromium cast)
1 piece lower grinding disc UG 15°
1 piece upper grinding disc OH 30°

 Bar sieve:
make stainless steel
Width of slit depends on Ø of the grinding media.
Width of slit x factor 3= Ø smallest used grinding media
for example.
Width of slit 0,4 mm at Zirkonox Ø 1,2-1,7 mm
Width of slit 0,3 mm at Zirkonox Ø 0,7-1,2 mm
This machine is delivered with the following bar sieve: Width of slit 0,4 mm
Double Pump disc: 1 piece Ø 420 mm

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
4.1.3 Cooling water:

Cooling water:
Double cased grinding chamber:
Operating pressure: max. 3 bars
Volume flow rate: should be adjustable
Double cased mixing container:

Operating pressure: to max. 1 bar
(Pressure relief valve opens at 1-1,5 bars)
Volume flow rate: should be adjustable
Please notice: Outlet pipe should be chosen bigger than inlet pipe
Cooling capacity:
Inlet temperature: 8°C - 12°C
Temperature increase: during process t 5-7°C inlet to outlet
Water quality: clean and non acid
- pH-: 6.5...8.5
- chloride: < 50 mg/l
- solids: 50…300 mg/l
- iron: < 0.3 mg/l
- sulphate: < 50 mg/l
- total hardness: < 10° dH
- conductivity: ~ 600 µS
Recommended cooling capacity Flow rate of cooling water for

at 15°C outlet temperature approx. grinding chamber and container
KBM/KDV 30-3,0 1,5 kW 2,5 - 3,5 l/min
KBM 48-5,4 FU 2,5 kW 5 – 7 l/min
KBM 180-20 FU 9,0 kW 15 –25 l/min
KBM 242-30 FU 13 kW 25 – 40 l/min
KBM 411-50 FU 22 kW 50 – 65 l/min
KBM 601-75 FU 33 kW 65 – 95 l/min
KBM 790-100 FU 45 kW 90 – 120 l/min
Note:
The volume flow rate has been calculated for grinding chamber and double casing. Should only the grinding
chamber be used, the volume flow rate has to be adjusted.
4.2 Performance and lay-out features
4.2.1 Motor for main drive:

Nominal power: 37 kW (50 HP)
Manufacturer: SIEMENS/Loher
Protection: Ex II 2G /Ex de IIC T4
Model: DNGW-225SR-04P
Serial number: LDX/30024696
Operating voltage: 380-420 volts delta,
Frequency: 50 cycles
Current input: 65 amps
Starting process: frequency converter
PTC thermistor: 3 pieces
Speed: 1470 1/min
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
4.2.2 Motor for hydraulic pump:

Nominal power: 1,1 kW (1,5 HP)
Manufacturer: VEM
Protection: Ex II 2 G c IIB T3
Model: KPER80G2DOD Flat 0 /7808
Serial number: 15110420121808
Operating voltage: 400 volts ± 10%
Current input: 2,6 amps
Frequency: 50 cycles
Speed 2830 1/min
4.2.3 Frequency converter:

Nominal power PN: 45 kW
Manufacturer: ABB
Protection: IP 22
Type: ACS880-01-087A-3+E200+P944+R700+Q971
Code: 3AUA0000135128
Serial number: 1184701260
Operating voltage: 400 Volt
Current input IN: 87 Ampere
Current input IMax: 122 Ampere
Frequency: 50 Hz
Equipped with an EMV-Filter
4.2.4 Machine data:

Speed range of the rotating shaft: from about 70 to 920 1/min (first speed)
from about 70 to 800 1/min (second speed)
Double Pump disc Ø 420 mm,
Further details concerning the motors are shown in the annex „Electrical Documentation“.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
4.3 Type plate / Identification

The type plate shown hereafter is fixed at the machine column (operating side).In case of a loss the data of
the drawing of the type plate has to be indicated in order to identify the machine without any doubts.
W I L H E L M N I E M A N N GmbH & Co
MASCHINENFABRIK
49326 Melle /Germany
Tel.: +49 (0) 54 28 / 950-0
Fax: +49 (0) 54 28 / 950-199
19.5036 KBM 411-50 FU
37 380 65
2019 70-920 50 Hz
0°C Ta + 40°C -
IP 54
II 2 G c IIB T3
- 05 ATEX D120
Notes:
All notes are effected according to DIN EN ISO 7010 or EC directives 92 / 58 / EEC. The "CE" -label is located
on the type plate on the machine column (operating side). Any notice may neither be painted over nor be
pasted over or modified. Signs / notes that have become illegible or been
damaged have to be replaced at once.
4.4 Dimensions, weights, charges on the floor
Machine height approx.: 2413 mm

Machine height lifted approx.: 3778 mm
Length of machine top approx. 2347 mm
Normal lift, electro hydraulically, approx. 1365 mm
Distance between floor and lower

edge of nut fixing the disc in the case of
Lowest position of toothed disc approx. 268 mm
Max. total height of container approx. 1410 mm

Clamping range of the clamping arms 600 to 1300 mm ø.
Container stopper / centering support 1150 mm (container diameter)
Weight:
completely mounted machine
without mixing container about 2100 kg.
Resulting charge on the floor: about 47 kN/m²
Due to the minimum speed of the machine of about 70 1/min the danger of resonance vibrations is practically
not given and is even reduced with increasing speed.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
4.5 Information regarding the electromagnetic compatibility
Relevant standards met:
1. Frequency converters equipped with an EMV filter correspond to EN 61800-3 and

for industrial environs DIN EN 61000-6-4 with corresponding CE-Certificate of Conformity.
2. Driving motors correspond to EN 60034-1 (EMC Directive 2014/35/EU).
The customer may only use cables which correspond to the EMC Directive 2014/35/EU for the
connection of the switchboard with the main motor.
Furthermore, all additional prescriptions like
2014/30/EU
93/68/EWG
2014/30/EU
EN 60529
EN 60204
DIN EN 60079-0
EN 50178
EN 61800-3
DIN EN 60079-14
DIN EN 60079-17
DIN EN 50525-1
have to be taken into consideration when choosing the cables and laying them.
The cable connections between the switchboard and the machine are not subject of the
Certificate of Conformity issued by the manufacturer.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
4.6 Extent of delivery
The extent of delivery includes:
1 unit KREIS-BASKET-MILL®, model KBM 411-50 FU including the additional equipment stipulated in the
sales contract.
1 unit switchboard (not Ex-protected) for separate erection.
Manual in duplicate according to EC directive „Machines 2006 / 42 / EEC”.
Double pump disc Ø 420 mm,
Mill chamber: volume: 30 litres (cooled inside)

Bar sieve: width of slit 0.4 mm
For the assembly, maintenance and disassembly the delivery includes:
1 set of tools consisting of:

1 grease gun, empty, for ball bearing
grease 1 grease gun, empty, for fluid
grease
2 cartridges in plastic bags with ball bearing grease
2 cartridges in plastic bags with fluid grease
1 double ward key for the door in the machine column
1 vent tube with box spanner for de-aeration nipple
1 spanner, size 60,10,13,15,17,19,
1 double-ended ring spanner, size 24/30, 30/36,
1 hexagon socket screw key each of M4, M6, M10, M14, M20, M24
1 set screw drivers
1 wooden template  770 mm
6 Hilti-shear connector, type HAS- M20x240
6 Hilti-shear connector cartridge, type HVU- M20x170
4.7 Drawings
Drawings and the electrical documentation are composed in the annexes of this manual.
Media supply
min. 50
2347
electricity:
3AC V & Hz according to local conditions
4x35 mm², 100 Amps (to the switchboard)
container Ø1050
chilled water:
1365 stroke
total volume: 985ltr
batch volume: 430-800 clean and non acid
ltr container outlet: 2" container max. 1bar (Pressure relief valve opens at 1-1,5 bars)
drawing no. L-77257-15 basket and support lances: max. 3bar
inlet and outlet 3/4" 8-12°C (during process At 5-7°C inlet to outlet)
cooling water (basket / support lances) approx 65-85ltr per hour
3828 min. room height

# possible stroke
height
3778 lifted machine
of the tooth disc under
closed cover approx.
300mm
1633 lower edge fixing screw
(223)
B B
machine height
A
1399 control panel

containerheight
2413
301 max. 1410
Ø1050 outlet 1"

cooling water (double casing)
container weight approx. 350kgs machine weight (without container) app. 2100kgs B-B ( 1 : 15 )
without product & cooling water surface pressure of the cicular area 47 kN/m² inlet 3/4"
The weight information is about the static load. cooling water (double casing)
The dynamic load is approx 1,25 times the static load. A
A ( 1 : 15 ) Grinding basket support lances - isolated design

B
1410 total height
(160)
Double-walled execution of the grinding basket support

lances to minimise possible condensation due to
high air humidity at the installation side.
1164 inside height - total vol. 965ltr
min. 1100
pos. quantity designation size

A 1 cover lamp
B 1 pipe socket for filling (closed with blind cap) R2"
C 1 inspection glass NW150
Datum Name WILHELM NIEMANN
Erstellt: 04.01.2017 Schutzvermerk ISO 16016 beachten
Bearbeitet: Copyright as per DIN ISO 16016. MASCHINENFABRIK
246
Sb
27.01.2017
Sb
Status: D - 49326 Melle / www.niemann.de
Germany
Maßstab Kom.:
1 : 20 SN:
project - KBM 411-50 FU - 37kW Typ: KBM 411-50 FU
Blatt
min. 300 Ø1050 A-109490-17 1
Forma
Ind. Änderungen Datum Name
t
A2
-
Ersatz für: Ersetzt durch: Ursprung: Dateiname: ENG- 3D-Modell.: ENG-10020253.iam
10020253.idw
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5 Erection, assembly, commissioning, put out of order
5.1 Erection site

The erection site must have a largely even floor and must resist a floor charge corresponding to the machine
weight. The switchboard (IP54) has to be mounted in a not-hazardous room.
Sufficient space for raw materials should be provided.
In halls with cranes the safety distances have to be considered according to the local prescriptions.
Transport the machine suspended at the fork lifter and set it onto the anchor bolts installed earlier.
Note: Before letting the machine down the enclosed steel sheets with the centring borehole should be placed
below the adjusting screws, thus allowing to adjust the machine perpendicularly later on.
5.2 Installation on site
weight machine load per surface min. concrete thickness concrete quality a b
2100 kg 47 kN/m2 300 mm B25 170 mm 240 mm
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
KREIS-BASKET-MILL® 15 22 37 55
Required power up to kW
Base plate ø as well template 540x430 580 mm 770 mm 770 mm
made of chip wood ø mm
Plug threaded rod b, type HAS ø M12x160 M16x190 M20x240 M20x240
Mortar cartridge HVU M12x110 M16x125 M20x170 M20x170

14 18 24 24
Hammer drill-ø
Hole/depth for threaded rod a 110 125 170 170

Under feed concrete litre 3,75 l 3,7 l 6,0 l 6,0 l
Pagel dry - quantity kg 7 kg 7 kg 1 4 kg 1 4 kg
Before listed data only valid for standard machines.Please take the actual data from the
i
assembly plan and the machine data sheet.
On request we will send these data before the delivery of the machine.
KREIS-BASKET-MILL® up to 45 kW power are totally assembled and packed on a pallet.

KREIS-BASKET-MILL® from 58 kW power are two piece packed (on two pallets) and delivered.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Assembly instructions
Lumped loading and securing the machine on the floor with the above-mentioned plugs needs a concrete
quality of B25.
For securing the KREIS-DISSOLVER® the following tools are necessary:
 Hammer drill, z. B. Hilti 03099074 for concrete drilling works and setting of the threaded rod
 Hammer drill for threaded rod according to the diameter Hammer drill 10 ø for plug
 Hilti- Blow up pump
 Air operated screw driver 1/4“ supply, (1/2“ square) for setting the threaded rod
 Wrench as tool for screwing the threaded rod 10 or 13 mm, Adapter with ½“ square
 Filling trowel for underfeeding the base plate
The delivery includes:
 Template made of chip wood

 6 pieces Hilti threaded rods (see above)
 Mortar cartridges for threaded rod
 2 pieces plugs 10 mm ø with 2 wood screws to secure the template on the floor to avoid a slipping
during concrete drilling works.
 wrench for the nuts of the threaded rods (see above)
 device to transport the machine column.
 Flash drier mortar for underfeeding the machine base plate
Recommended operating sequences for the securing of a completely delivered machine with
mounted collet chuck or a machine column with extensions
Setting of the threaded rods before positioning the hexagon machine column at the place of erection.
Advice:
In order to observe the following recommendations there must be the right cranes and elevators.
Conditions must exist for an carefully setting of the machine column onto the threaded rods – without
damaging the thread.
1. Choose the right erection side. The distance between machine top and back wall (see data sheet of
the machine) should be 500 - 1000 mm . (To fix the wires the machine top can be turned.).
2. To appoint the cable conduit – hanging arrangement, coming from above for
a) 2 pieces cable to the main motor and

b) more cable to the terminal box, lateral on the machine top.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Cable conduit to the machine column, either :

 from the back wall by means of a cable channel to the machine column to the mounted angle
underneath the terminal box or
alternatively
 from below through the floor and the half-moon size opening in the base plate of
the machine column and further to the opening underneath the terminal box.
For this kind of wiring the steel plate with screws must be changed with the before
mentioned angle.
3. Place the template on the floor and drill 2 holes 10 mm ø into the floor
for securing the template by means of the plugs and screws
Notice:
The holes with the screws must be in range with the machine top. The crescent-shaped opening in the
template is located in the front to the left, when standing behind the machine.
4. Mark the position of the secured template.
5. Drill 6 holes into the floor by means of a hammer drill. The holes in the template respectively in the base
plate for anchor screws correspond with the diameter of the hammer drill. Depth according to a list
respectively our recommendations as mentioned
6. Clean drill holes - with Hilti pump for blowing out the holes for the mortar cartridges Type HVU or with
compressed air- and put in the mortar cartridges,
7. Setting of the anchor rods

Use wrench SW10 respectively SW13, Hilti-Adapter with ½“ square and hammer drill
to set the anchor rods.
ATTENTION!
A turning and beating movement is necessary to set the anchor screws.
Loosen the screws of the template, lift the template and underfeed to avoid a sticking on the floor ( or
remove carefully after having checked the centring of the anchor rods).
8. After a cure time of 20-90 minutes the machine or the hexagon machine column should be
transported hanging on a fork lifter and put carefully onto the anchor rods.
ATTENTION!
Before lowering the adjusting screws of the machine, base plate should point out 5 – 10 mm and during
lowering the small steel pieces should be put under the base plate.
9. Adjusting the machine column

Before underfeeding the machine has to be adjusted by means of a water level. This level can be put
either onto the lateral guide rod or the flange for the seat of the machine top.
Also every other shaped area in the region of the mixing shaft bearing housing, pulley, shaped cover or
other shaped areas can be used to place the water level.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
10. Underfeeding the base plate with Cement-Mortar

Adjust the machine column – by means of the adjusting screws – in such a way that for underfeeding a
clearance of 10 mm still remains.
Recommended operation sequence for underfeeding with cement mortar
Clean the clearance underneath the base plate with compressed air.
Moisten the ground with ample water.
Do a mixture of flash drier-cement mortar and water and underfeed without interruption.
It should be strive for underfeeding the whole base plate to guarantee a good support in the region of
the hydraulic piston ( for lifting and lowering the machine top ).
Comment:
The needed underfeeding rate for a clearance of 1 cm between the base plate and floor
For base plate diameter up to 770 mm  approx. 5 Litre Mortar and
for base plates until 1050 mm ø approx. 10 Litre Mortar.
Securing of machines without extensions at the machine column
Setting of the anchor screws –alternative to before recommendation

In case of machine columns without collet chucks or other extensions above the 6 fixing holes in the
base plate, the drilling of the holes for the anchor rods can also take place after the positioning of the
machine at the erection side.
For this the base plate, the holes of which were drilled approx. 1 mm more in diameter than the hammer
drill - , can be used as a template.
Place machine or machine column at the erection side- see positions before
After a cure time of 40 – 90 minutes lift the machine column approx. ca. 10 – 15 mm by means of the
adjusting screws underfeed with wood blocks , turn adjusting screws back, put small steel pieces
(with countersinks) under the adjusting screws.
Adjusting and underfeeding see positions before .
Terms of delivery for utensils and fixing materials:

Hilti Deutschland GmbH
Hiltistraße 2
86916 Kaufering
Hilti customer service Phone: 0800-888 55 22

Fax: 0800-888 55 23
Internet: www.hilti.com
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Safety anchor for heavy loads

HVU Adhesive anchor
Base materials:
Concrete
Natural stones, hard
Use:
Fastening with high load values with
little center and edge distances.
System:
Consists of adhesive anchor capsules,
anchor rod, tapped bush
Advantages:
Sturdy anchor capsule
Flexible adjustment to irregular drilling holes
Free of styrolene
New about the adhesive anchor capsule HVU:
Optimal adjustment of the drilling hole Foil instead of glass

Sturdy foil anchor
No problems with capsule instead of
irregular drilling glass anchor
holes, the capsule. Thereby
moveable anchor easy handling on
capsule adapts site, high break
resistance due to
Adhesive anchor capsule HVU
Drilling Drill-nominal-Ø Drill-nominal -Ø Packed in Order- designation Article-no.

hole for HAS/HAS- for HIS-N/HIS- units of
depth= R (mm)ill RN
Capsule (mm)
length
80 10 - 10 HEA M 8x80 66802/0
90 12 14 10 HEA M 10x 90 66803/8
110 14 18 10 HVU M 12x110 310625/9
125 18 22 10 HVU M 16x125 256694/1
170 24 28 5 HVU M 20x170 256695/8
210 28 32 5 HVU M 24x210 256696/6
Curing time
Temperature inside the + 20° C + 10° C + 0° C
drilling hole
Waiting time 20 min. 30 min. 1 hour
Before applying the tightening torque / loads
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.3 Installation instructions for KREIS-BASKET-MILL®

Preparations
5.3.1 Machine
The machine has to be erected together with the pallet.
1. In the area of the eyebolt fix a chain or rope creating a loop, so that the erection can be effected by means
of a fork lifter. Required capacity of the fork lifter: about 2.5 t.
Required fork lift truck – crane capacities:
The data’s are appointed on experiences and estimations and may vary from the data’s indicated in
the table. This depends on the specification of the machine.
Type KBM VKBM KBM VKBM KBM VKBM KBM VKBM KBM VKBM
180 180 242 242 411 411 601 601 790 790
Fork lift truck/
ca. 2,5 ca. 4 ca. 5
Crane ca. 2 t ca.2,5 t ca. 3 t ca. 4 t ca. 5 t ca. 7,5 t ca.7,5 t
t t t
capacity
2. Push the forks completely together (to the middle). Then drive with the forklift truck from the front in the
direction of the eyebolt. Loop the rope or chain around the forks and secure it against slipping off to the
front with another rope.
3. Lift the load and simultaneously drive forwards slowly.

Attention: It has to be made sure that the rope (or chain) cannot slip off to the front when passing
over the tilting point.
When the machine is standing upright with the pallet and the transport supports, first take off the pallet,
then the transport supports.
4. Then transport the machine suspended at the fork lifter and set it onto the anchor bolts installed earlier.
Note: Before letting the machine down the enclosed steel sheets with the centring borehole should be
placed below the 3 pcs. adjusting screws, thus allowing to adjust the machine perpendicularly later on.
(Attention: Watch for wires)

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.4 Commissioning Operating and indicating elements
5.4.1 Preparation of the electrical and supply system

Electricity:
The manufacturing of the electrical connections is to be effected by special staff as per the electrical files of
the location of electrical parts and the wiring of the trip lines (all to be found in the annexe electrical
documentation).
5.5 Commissioning Operating and indicating elements

The operating and indicating elements are explained in detail in chapter (6) „Operation“.
5.5.1 Conditions and checks prior to first commissioning and test run
Prior to the first commissioning it has to be checked whether:
-tighten a clean container in the clamping arms well
-use at thin walled container hardwood segments additional in the clamping arms
- the sense of rotation of the main motor is correct (to the right) – seen from above on
the pulley and on the toothed disc or the rotating shaft)
-the narrow V-belts are tightened sufficiently (pls. ref. to 7)
-the hydraulic system is bleeded (pls. ref. to 7)
-the plug of the hydraulic tank has been replaced by the air filter (pls. ref. to 7)
-the voltage and frequency of the motors correspond to the values of the network!
-the protective arrangements are effected, EARTHING!
-the connecting box is closed and the line entrances sealed properly
-the air admission holes are clean!
-the sense of rotation of the rotating shaft is correct:
ATTENTION!
i To check the sense of rotation the motor may be started for a short time only!
In case of a wrong sense of rotation the main motor may only be stopped by means
of the EMERGENCY-STOP (red fungi form button).
To change the sense of rotation two lines of the main motor have to be changed - do not
change the main supply line to the switchboard in any case!
Test-run:
- start the machine
- Advice: On the basis of the solid construction of this machine as well as the exact balancing of all rotating
parts the rotating shaft can turn with maximum speed also with an empty container.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.6 Switchboard installation with frequency converter

The switch board is provided for the erection in a separate, little dust loaded, dry and not explosion proof area.
At normal operating conditions the ambient temperature should be not higher than +40°C and not exceed the
relative humidity of 70%.
Are higher ambient temperatures or humidity expected, company NIEMANN recommends to air-condition the
switch board or the switch room.
In this case the switch board doors should be opened rarely as possible to avoid a exceeding condensate
formation inside the switch board.
Ambient conditions switch board:
Ambient temperature 0 - +40°C

Pressure range Normal air pressure
Relative humidity 70%
The frequency converter has to be installed in an area with controlled ambient conditions.
The frequency converter is not allowed to be installed in areas with air pollution, f.e. dust, corrosive gases etc.
Do not erect the frequency converter in areas in which exceeding humidity and condensation occurs.
Ambient conditions frequency converter:
0 - 4000 m above sea level

Installation site altitude (0 - 1000 m without reduced output,
1000m – 4000 m with reduced output)
0 - +50°C
Air temperature ( Temperature range of 40°C - 50°C with
reduced output)
95%
Relative humidity
no condensate formation acceptable
Cooling Clean dry air
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.7 Put out of order, change of location
5.7.1 Safety instructions

The internal safety instructions of the operator must be observed.
5.7.2 Put out of order

Before putting out of order we recommend to execute a thorough cleaning of the machine as well as
to use a corrosion preventative on potential corrosion machine elements. For a longer intermediate
storage a draining of the hydraulic oil is recommended.
5.7.3 Change of location

If the internal location must be changed, this change will only be allowed to be carried out by a
competent person. Before dismantling it is necessary to consult the manufacturer.
5.7.4 Put into operation

The terms of the operator’s manual apply to this.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8 Assembly instructions for electric installation
5.8.1 Deliveries and services on site:
1. Provision of a terminal featuring NH-fuse elements and a main switch in switch room (main distribution)
2. Assembly of the switchboard onto a wall that is not in a hazardous room or part of the plant.
3. In order to avoid that the lines slack, we recommend an assembly height which is at half the lifting
height from the clamping points of the machine’s top. (See attached drawing)
For further details refer to cable and assembly plan including dissolver picture.
* In case of machines with feed of main drive motor via frequency converter some protected lines are to be
laid, e. g. ÖLFLEX Servo 2YSLCYK-JB, Fabr. Lapp
4. Connecting slacking lines towards terminal box for main motor.

The rubber hose lines leading towards the main motor are to be guided straight through the trumpet
screwing in the terminal box and to be fed correspondingly.
5. Multicore feed and trip lines

Depending on equipment and design of the machine, there is in general a terminal box outside the
machine’s top meant for these lines in order to avoid having to lead them towards the contact point in
the machine’s top. For these lines, fixing the terminal box on the wall can be dispensed with, if
requested. They can be laid directly from switchboard towards terminal box, which is usually on the
outside of the top. These slacking lines require a fixing point on the wall or the building’s ceiling as well,
together with the lines towards the main motor.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.2 Lines for connecting the machine’s column (fixed, immobile connection)
There are different ways of installing these lines as follows:
a) When erecting the machine on a ceiling, the upcoming lines are to be laid through the crescent-
shaped hole in the base plate of the dissolver’s stirring device and also through the machine’s column.
Fix them on the back of the machine’s column below the terminal box by means of the holding devices
meant for it.
The related cover plate is equipped with different M-threads so that twisting nipples, etc. can be used
for protecting the edges in order to facilitate leading the lines into the a.m. terminal box and to connect
them here.
In this terminal box, all electrical equipment is conducted on a connector block and clearly marked.
If local conditions and regulations permit it, conducting the lines can also be effected through a groove
which has been cut or mortised into the hall’s floor, if necessary by using steel tubes where the lines
can be pushed through later on.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
b) Wiring the lines from terminal box on machine’s column towards back wall of the hall
For wiring the lines instead of the a.m. cover plate beneath the terminal, the also attached angle can
be used . This angle then also serves as support for a cable channel which is possibly to be
arranged to the back wall.
c) Delivery and wiring of rubber hose lines from terminal box (on the wall) towards electrical
equipment within the machine’s column or in case the dissolver had been equipped by the
manufacturer with terminal box mounted to the machine’s column. Number and design of lines
see cable plan*.
Delivery and wiring of motor lines. Lines required see cable scheme*.
When using machines with rotatable design for the alternately service of two, three or four mixing containers
corresponding precautions are to be made e. g. to fasten the hanging circuits directly centrical above the
machine.
Sideways to the machine are guide rolls for the conduits.
Switchboard design:
steel plate housing, kind of protection IP 55, make: Rittal.
For size of switchboard refer to order confirmation.
These switchboards are designed for the assembly in non-hazardous rooms.
Cross section according to EVU regulations or our data sheet

“Electric data” (all information without obligation! VDE 0100, follow part 430)
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.3 Suppliers list of electrical wires for installation
Following electrical wires are to be installed in the hazardous area according to valid rules:
For fixed connections at the machine column or other fixed connections:

NYM-J wire, commercial DIN/VDE 0250 part 204 or flexible fine-wired trip line: H05VV5-F,
commercial DIN/VDE reg. no. 7030, (Lapp name: Ölflex)
Company U.I. Lapp GmbH, Tel: ++49-0711-7838-0
For connection of movable contact points e.g. connection of the main motor and the wire to the terminal box
at the top:
 Hazardous area: heavy rubber sheathed cable H07RN-F VDE 0282 part 4/HD 22.453 or A07RN-F
Machines with frequency converter ÖLFLEX Servo 2YSLCYK-JB, make Lapp
Following electrical wires are to be installed in non-hazardous areas according to valid rules:
 Non-hazardous area: flexible multiwire trip line H05VV5-F
Notice: For further Information, please contact our electrical department: 05428-950.129
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.4 Installation of cable between motor and frequency converter
Shielding actions serve the reduction of the blasted jam-energy (resistance to jamming of neighboring
machines and devices against external influence). Cables between frequency converter and motor have to be
laid shielded. The shield must not replace the PE-cable. Recommended are motor cables with four wires
(three phases + symmetric PE, that is separated in three parts), which shield is laid on ground potential
double-sided and extensive (PES).
Remark: The installation always has to be planned and executed according to the local laws and codes
that are to be applied
With longer motor cables than 100 m (328 ft) the requirements of the EMV directive can
potentially not be observed.
5.8.5 General
- Shielded cables are to be used.
- Avoid unnecessary cable lengths
- Lay cables on metallic grounded cable bearers resp. cable channels.
- Do not lay signal-, net- and motor cables parallel.
- Mind that there is biggest possible separation between signal- and motor cables.
- If a sufficient separation is not possible shielded cables are to be laid separate in extra, grounded,
metal cable channels. Or an additional separation (e. g. separating webs) is to be arranged.
- The distance motor cable to signal cable should be > 500 mms. See pic. 2
> 500 mm
Metal separating plate
5.8.6 Potential equalization

- Enough dimensioned potential equalization cables have to be used against potential differences
between machine parts
- Profile of the potential equalization cables > 10mms².
- Connecting points can be found at the machine top and at the machine column.
Marked with
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.7 Motor cables
5.8.8 Shielding
(Please mind the chapter „Planning of the electrical installation”)
- The shield is to be applied double-sided and extensive

- Shields are to be grounded double-sided and well conducting
- Mind the use of the cable clamps at the frequency converter. Remark 360° - grounding
- Shield discontinuations are to be avoided
- Shield discontinuations e. g. with clips have to be bridged with low impedance and extensive
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.9 Connection of the motor cables
The motor is connected in Delta-connection. The setting of the jumpers in the terminal box is vertically.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.10 Assembly plan 19.5036 MP
5.8.11 Location of electrical parts 19.5036 BA
5.8.12 Control panel 19.5036 KT

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
5.8.13 ID-Run of the frequency converter
Before the KREIS-DISSOLVER® is taken into operation it is necessary to do a “ID-run” of the frequency
converter, because the electrical situations (longer motor wires) can change.
During this “ID-run” the frequency converter detects the data of the motor for an optimum motor regulation.
Refer to the ABB ACS880 Owner's Manual in the supplied folder.
(Firmware manual chapter 6 group 99.14).
By changing of the parameters, a correct run of the machine is not guaranteed.

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6 Operation
6.1 Safety instructions regarding the machine
Before commissioning the machine the operators must have read the manual carefully and must have
understood it! This manual has to be kept for later use!
Skilled staff with the permission of the company may only operate this machine.
During the operation of the machine the operators must wear the regular working clothes (tight-fitting
overalls, safety shoes)!
The regulations of the corresponding employer’s liability insurance association have to be adhered to.
There has to be sufficient clear working space around the machine so that the operations can be
effected without impediment.
The operation site should be illuminated sufficiently.
Any hard objects may not get into the mixing container.
The machine may not be operated if not all grease points and bearings are lubricated duly (pls. refer to
the lubrication chart in section [ 7])!
The machine must not be operated when in case of the machine top completely being let down/lowest
position of the grinding basket, a free space of 20 mm between the cap nut of the pump disc and the
container bottom is undershot.
The machine top should be raised into the highest position to clean the guiding rods after each
production
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.2 Explanation of the operating elements

6.2.1 List of the indicating and operating elements
Emergency-stop (S1)
Ammeter (B4)
Speed - Control (R1)
Main motor on - off (S4)
Control voltage on /off (S53/S52)
Signal lamp control voltage On (H10)
Raise Top (S54)
Time switch (P3)
Signal lamp clamping arms closed (H2)
Grinding basket cooling active (H11)
Over temperature product (H12)
Temperature indication (B5)
Two-hand-operation (S70/S71)
Speed limit mixing shaft (S73)
Bridging raise (S69)
Cover lamp On (S57)
Cooling Auto/Hand (S72)
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.3 Function of the operating elements
6.3.1 "EMERGENCY-STOP"
Red fungi form button
When actuating this button (S1) the main motor is disconnected immediately - even at high speed. Before a
re-start the "EMERGENCY-STOP" button has to be unlocked by pulling.
6.3.2 Re-start after activating the "EMERGENCY-STOP"-button or after a power failure
For a re-start - with immersed grinding basket - first of all the turning knob „Speed setting“ (R1) has to be set
to „0“. Although this would not cause any damage to the machine or the frequency converter, it is
recommended to lift the grinding basket far to the top (still immersed) or totally out of the product.
6.3.3 Control voltage

Upon activation of the turn switch "Control voltage on" (S53) the machine can be started. This is indicated by
means of a signal lamp "Control voltage" (H10). The machine is switched off by means of the turn switch
"Control voltage off" (S52).
6.3.4 Turning knob "Speed Control"

for the functions:
Start / Stop (S4), faster / slower , pre-setting of speed (with overload protection) and
speed limit control.
Turn the adjusting knob (R1) to the right to start the main motor of the machine at the lowest impeller speed.
Further turning the adjusting knob the speed is increased (or decreased when turning to the left) according to
the set value.
Turn the adjusting knob to the left in order to switch off the main motor.
If a too high speed is set while the machine is under load, the regulating process, i. e. a further speed
increase, will be interrupted when the nominal current of the motor (full load) is achieved in order to avoid an
overload.
If the viscosity of the product decreases after a few minutes’ running time because of heating and progressive
homogenising the current consumption of the main motor will consequently decrease
as well and the speed will therefore be increased automatically.
The recommended speed adjustment (100-150 1/min more than at the beginning of the grinding process)
avoids, as a pre-set speed limit, an overflow of the mixing product at the end of the grinding process; because
of heating an increase of viscosity took place.
The parameter adjustment of the frequency converter was conducted before delivery according to the
experiences and instruction recommendations of the manufacturer.
A change of these parameter may only be effected by a skilled person after studying the programming hand
book ACS 880 carefully. (see manual II )
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.3.5 Ammeter
The indicator „main motor“ (B4) indicates the actual current consumption of the main motor (M1) (in amps).
6.3.6 Two-Hand-Operation
Out of the upper position, the machine top can only lowered by means of the two-hand-operation (S70/S71) if
the switch bridging raise is in the position null.
This safety control guarantees a safe operation without any danger for the operator, as he is locally bound
through the two-hand-operation.
6.3.7 Raise top

When actuating the button (S54) the machine top is raised so long until the limit switch stroke limitation (B17)
interrupts the lifting while the cover is lying and locked on the container rim. After unlocking the cover locking
and actuating the switch bridging raise (S69), the machine top can be raised with the button machine top raise
(S54) until to the mechanic stop (maximum possible lift).
6.3.8 Cover lamp "ON"

Actuating the button cover lamp on (S57) the lamp (H1) situated on the container cover is switched on . After
a period of time the cover lamp is switched off automatically.
6.3.9 Temperature measurement

This digital display (B5) indicate the temperature of the product inside of the container about the Pt 100 senso
(R2).
6.3.10 Time switch

The time switch (P3) is to pre-set the mixing time before or during the operation. Turning the switch at any
time, also during operation, can effect a readjustment of the set time. The main motor is stopped after the set
mixing time has run off.
6.3.11 Cooling manual operation

Actuating the switch (S72) the cooling is switched on or off during the main-motor is running. (Switch position
“left” manual operation On, switch position “middle” manual operation Off).
Is the cooling switched into automatic operation (Switch position “right”) the cooling water inlet is opened after
the adjusted temperature (limit value A) is crossed. Drops the temperature underneath the adjusted value the
signal lamp dims down and the cooling water inlet is closed.
6.3.12 Speed limit

To increase the lasting of the grinding medium the machine can be operated with two different speeds. The
key switch (S73) has two positions. Position “0” means that the rotating shaft turns with 70-800 rpm. Position
“1” means that the rotating shaft turns with 70-920 rpm.
The speed change can only be made when the main engine is off.
6.3.13 Bridging raise

For rising the machine top into the upper fixed position the function bridging raise (S69) must be switched to
bridge the initiator (B17 limit stroke).
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.3.14 Value limit A

Is the adjusted product temperature (T1=40°C) crossed during the main motor is running, the signal lamp
(H11) indicates that the temperature is crossed.
If the temperature sinks under the adjusted temperature, the signal lamp switch off and the cooling line closed
6.3.15 Temperature control

Limit value A
Is the adjusted temperature (40° C) crossed the cooling water inlet is opened automatically. Drops the
temperature underneath the adjusted temperature the cooling water inlet is closed automatically.
Limit value B
Is the adjusted product temperature (65° C) reached the machine is switched off. Is the machine switched off
the cooling water inlet will be closed after the value limit A is reached
6.3.16 Value limit B

Is the adjusted max. product temperature reached, the machine is switched off.
If the machine is switched off, the inlet of the cooling line closed when the limit value A is reached.
The signal lamp (H12) indicates that the temperature is reached. Is the machine set into operation while the
value limit B is reached the speed of the rotating shaft is limited to the base speed until the product
temperature drops underneath the adjusted temperature value limit B.
6.3.17 Signal lamp clamping arms closed

This signal lamp (H2) indicates that the clamping arms are closed.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.4 Operating elements at the machine
6.4.1 Main motor

The main motor (M1) provokes the drive of the rotating shaft.
6.4.2 Motor for hydraulic system

The motor of the hydraulic system (M3) provokes the lifting of the machine head.
6.4.3 Limit switch raise machine head under locked cover or vacuum
In case of closed or locked cover this limit switch (B17) allows the raising of the toothed disc up to this point.
6.4.4 Limit initiator for the height of the container

This limit initiator (B21) supervises the main motor, which can be switched on only if the pump disc is situated
inside the container. Before the pump disc reaches the container rim the main motor is switched off. The limit
switch can be adjusted to different container heights.
6.4.5 Limit switch collet chuck released

In case KREIS-BASKET-MILL® fitted with container clamping arms the main motor can only be started when a
container (or similar) is fixed in the clamping arms and tightened. The switching operation is effected by a limit
switch (S2) being in the rear of the clamping arms, opposite to the operating side. (This switch is accessible
from the side to the rear of the clamping arms.)
6.4.6 Solenoid valve cooling water

This valve (Y16) opens or closes the cooling water inlet.
6.4.7 Solenoid valve lower machine head

When pushing the buttons (S70/S71) the machine head is lowered by means of the valve (Y1). In case of a
power failure the machine head remains in the actual position. For lowering by hand a button is placed on the
valve, which lowers the machine head when actuated.
6.4.8 Cover lamp

The cover lamp (H1) is to illuminate the inside of the container.
6.4.9 Temperature measurement

This Pt 100 sensor (R2) is necessary to monitor and control the temperature of the mixture inside the
container. A signal to the Measuring value capture is available.
6.4.10 Proximity switch drip tray

If the proximity switch (B10) switches the lowering and lifting process of the machine head is not possible.
The proximity switch is not active as soon as the drip tray is moved into the final position aside.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.5 Operation of the machine
The operation of the machine is described in chapter (1.5). In addition the instructions given in this chapter
should be taken into consideration.
i
- The KREIS-BASKET-MILL® was built to be operated by one person only.
- For the operation the should be sufficient space in the near ambience of the machine.
details should be considered:
Especially during the run-in period but also during the operation later on the following
- The application of larger toothed discs than the ones belonging to the machine might lead to
an overload in the low speed range of the machine. A full exploitation of the motor power should take place at
a frequency of about 50 cycles min.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.5.1 Peripheral speed grinding disc

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.6 Disturbances, trouble-shooting (causes and remedies)
6.6.1 General disturbances

Problem: When charging the machine the speed normally possible cannot be reached.
Development of odour, creaking, erratical, rough running in case of charge, strong heating
of the narrow V-belt pulley.
Cause: Slipping of the narrow V-belts.
Remedy: Tightening the narrow V-belts (see 7 )
DANGER !
Possible squeeze and shear point when gripping around the spokes of the narrow V-belt
pulley. Do not climb up the machine, use a ladder. Secure the ladder against slipping.
Problem: Machine does not start.

see: Annex „Electrical documentation“, „Control current plan “ (pg. 7),
Cause: Motor protection (F3 Thermistor) engaged.
Remedy: The reset takes place automatically after the main motor cooled down.
Cause: Emergency circuit (Limit switch adjustable to container height (B21), Limit switch clamping
arms (S2), relay (K11), EMERGENCY-STOP (S1) open.
Remedy: Check separately, whether the contacts of the limit switch Pos.(S2/B21), (K11) and
EMERGENCY-STOP (S1) are closed.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.6.2 Loss of beads
The escape or rather the loss of the grinding media from the grinding basket can have diverse causes. The
following points have to be checked one after the other:
1. The bar sieve is clogged on the bottom of the grinding basket.

When the bar sieve is clogged, a circulation of the product through the grinding basket is not possible. In
this case the beads will float out of the grinding basket. Furthermore, the lip seal which serves as grinding
media separation can be damaged so that in the area of the lip seal further beads can escape.
The cause for the clogging of the bar sieve can for instance also be a fast drying product or respectively a
product that hardens quickly. At these products it is absolutely necessary that immediately after the grinding
basket is moved out of the product for a container change, a cleaning container or the like is placed under the
machine so that the grinding basket can be plunged into liquid again.
For checking if the bar sieve is free, the grinding basket can be driven out of the product. When the product
runs out of the grinding basket offhand, then the sieve is not clogged. Furthermore, this can be checked by
driving out the grinding basket of the product at low speed. If no product comes out at the sieve, this is also a
sign that the sieve is clogged.
2. Damage of the radial seal through foreign particles or the like.

In this case please proceed as described in chapter 1 – proceeding for demounting / mounting the radial seal
3. Viscosity of the product

A high viscosity of the product can lead to an insufficient movement of the beads in the grinding basket.
A too high viscosity of the product is given when no product runs back from the container wall to the middle of
the grinding basket when the basket is plunged in.
The viscosity has to be reduced or to be adapted then accordingly.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
6.7 Adjustment of the limit switches
6.7.1 Altitude initiator adjustable for different container-filling-level
The altitude initiator(41) in the machine column is accessible through the round mounting opening or the back
door (flap) and must be adjusted so that the control current-circuit will be interrupted before the toothed disc
reaches the upper container rim.
Thus it will be impossible to start the main motor before the machine head is lowered (toothed disc immersed
in the container).
Attention:
The initiator has to be adjusted to the different container-filling-level
The switch point is adjusted in the factory before delivery. Should it happen, however, that the motor couldn’t
start by the button "I" when the machine head is lowered, the switch point of the altitude initiator (41) might
have been adjusted too scarcely.
In order to check or renew this adjustment the machine head has to be lifted or the altitude initiator on the
square rod to be put downwards so far that the initiator lies underneath of the stop-ring of the guide column.
Operation distance approx. 8 mm.
6.7.2 Limit switch in the clamping arms

In case KREIS-BASKET-MILL® fitted with container clamping arms the main motor can only be started when a
container (or similar) is fixed in the clamping arms and tightened. The switching operation is effected by a limit
switch being in the rear of the clamping arms, opposite to the operating side. (This switch is accessible from
the side to the rear of the clamping arms.
By the arrangement of the cup springs being beside the limit switch it is only possible to actuate the limit
switch with the adequate tension. This adjustment is made in the works and does not generally need to be
altered.
A possible replacement of the switch can be carried out with no trouble from underneath through the opening.
The limit switch is to be so adjusted in such a way that a safe switching-in takes place.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7 Inspection and maintenance

In order to keep the machine in good working condition and to ensure the proper function it has to be
inspected and maintained regularly and repaired if necessary. The following details have to be taken in
consideration without fail:
Skilled persons with a corresponding formation and qualification may only affect maintenance and
repair tasks.
Inappropriately effected maintenance and repair may lead to a breakdown of the machine, personal
injury and damages in material.
Inspections should be effected by especially instructed people only.
Maintenance and repair of the machine is to be effected during standstill only. At this aim the main
switch has to be turned to "0". The main switch has to be secured against an inadvertent restart by
means of a padlock.
In case protective coverings have to be detached for maintenance purposes these have to be refit
carefully before the machine is reset to operation.
When inspecting the machine sufficient distance should be kept to moving parts in order to prevent any
dangers.
The intervals for the maintenance are listed in a table [ see 7 ]
For any inspection, maintenance or repair task a firm and safe foothold of the operating person has to
be made sure.
For tasks at the machine head a ladder in good condition has to be applied, which may be leaned
against the machine at the intended places only ( secured against slipping )!
The operators should take care that greases (lubrication) or oils do not get onto the floor. Cloths
polluted with grease and oil have to be disposed of according to the legal regulations.
If it should be necessary to start the machine from time to time to effect the work properly at certain
parts of the machine, a superintending person has to be designated to take care of a special
supervision under consideration of additional precautions to take. It has to be made sure in particular
that movements can be stopped immediately in case of danger.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.1 Table: Inspection and maintenance at the machine
The item numbers refer to the drawing in section [ 7.2 ].
Item number Designation Task Interval
8 Narrow V-belt Inspection, for the first time after

tightening the belts, 50-100 operating hours;
exchange if necessary then after 500- 1000;
later on once a year
Collet chuck Joints and spindle, when required

thread,
spindle-bearing
40 Hydraulic system Check oil level every six month
Testing by a qualified once a year

person
Replacement of hydraulic hose 6 years
assembly
Change oil 10 years
Oil change, when required

de-aeration
Machine Lubrication see lubrication chart
Inspection
Pump disc Abrasion Every 3 to 6 month
Unbalance
Change
Grinding basket Inspection Every 3 month

Grinding media Abrasion
Bar sieve Inspection Every 3 month

Abrasion
bearings Upper bearing Exchange

mixing shaft 6312-2RS1: 30.000 h
Lower bearing 6215: 30.000 h Exchange
bearings Inspection/ 20,000 h
Tacho shaft if necessary exchange
coupling (Stock 608,608Z)
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.2 Drawing
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.2.1 List of the item numbers:
1. Pump disc
2. Grinding basket
3. Rotating shaft
4. Thermometer
6. 6 nos. socket-headed securing bolts for rotating shaft bearing
7. Adjusting screw to regulate the position of the basket
8. SPB belts 4x 4250-SPB
10. SPB pulley DW 450
13. SPB pulley DW 212
14. Main motor
15. Hydraulic cylinder
16. Fixing screws for container cover
17. Flexible drive shaft for revolution counter.
18. Revolution counter to indicate rotating shaft speed (with machine running).
27. De-aeration of hydraulic piston
34. Hydraulic aggregate
36. Hydraulic oil pump
37. Pipe-break fuse
38. Hydraulic piston tube
40. Hydraulic tank filled with oil
41. Limit switch for container height

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.3 Changing the narrow V-belts and retightening them
Figures refer to the drawing below.
Drive belts must only be used in an electro statically conductive form.

(cf. ISO 1813 or BGR 132 Section 3.1.5)
1. At first loosen back cover of the machine top with screws (16) and remove cover.
2. Loosen large fastening screws (2) of the motor adjusting plate (5). In front turn the straining screw (3) to
the left for 5-10 times.
3. Remove the narrow v-belts.
Increase the tension of the narrow v-belts - very important:
4. Place the new narrow v-belts
5. Turn the straining screw (3) to the right and tighten the narrow v-belts.
Notice: Tense the narrow v-belts very tight to avoid a slipping under full load.
After an operating time of about 20 to 30 hours the belt tension should be checked again.
4. Fasten the large screws of the motor adjusting plate
5. Afterwards annual control and increase the tension of belts (about 5 - 10 times to the right).
Very important: In case an unquiet movement occurs after years only upon heavy load of the machine,
accompanied by creaking and variation of the speed we experienced that this is always caused by
narrow v-belts that are not sufficiently tensioned.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.4 Test of the narrow v-belts and re-tightening
Maintenance advice for KREIS-DISSOLVER® with drive by means of a frequency converter:
Necessary tools und appliances:
1. Fork- or ring wrench to loose the screws of the upper rear cover of the top.
2. Fork- or ring wrench for 8 screws of the motor adjusting plate.
3. Allan key SW 17 or fork- or ring wrench SW 36 for v-belts straining screw.
4. Gates, Type Tension Tester, Product Nr. 7401-0076 for adjusting the v-belts tension according
instructions.
Tighten the narrow v-belts of the main drive and test the tension of the belts
For a trouble free operation of the KREIS-DISSOLVERs ® the tension of the narrow
v-belt is of great meaning too.
To avoid a too low or a too much tension of the narrow v-belts a proved measuring instrument, make
Gates, as mentioned before, for testing the belt tension is available.
We recommend the following work routine:
5. Remove rear cover of the top after loosing the screws or move forward and secure with at least
2 screws auxiliary against dropping.
6. Lightly loose 8 large screws of the motor adjusting plate.
7. Straining screw - at the rear side of the machine top

- for tightening the v-belts turn clock wise,
- for loose the v-belts turn counter clock wise,
- while the motor adjusting plate with motor is moved.
Preparation for measuring the v-belt tension with the above mentioned Gates Tension Tester:
8. move lower (bigger) rubber ring, so that a rate indicated in cm or inch at the end of the description can
be read off the rubber ring.
9. move upper (smaller) rubber ring quite left towards the

housing (rate: 0 kg or 0 pounds).
10. for testing the belt tension put the tester preferably in the middle of the f.e. second belt from above
(referred to the support points of the belt – see sketch too).
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11. Press the belt (with force onto the round rubber buffer) so far from the inner side to the outside until
the adjusted rubber ring is even with the tops of the remaining belts. (see picture).
12. Read the measured force at the smaller rubber ring which correspondingly moved. Beneath this small
rubber ring a tension force of 3,0 – 4,5 kg (.7 - 10. pounds) should be visible.
13. Repeat tightening or eventually loosen so often until the before mentioned rate is reached.
14. Re-tighten 8 large screws (see item 2) and also tighten the straining screw a little bit (item 3).
15. Re-place cover of the machine top and fix it with screws.
Tightening of the narrow v-belts
Deflection force F:
Min. 30 N (3,0 kg) recommended
for retightening
Max. 45 N (4,5 kg) recommended
Deflection for first tightening
force (Read
from top to
bottom)
Rubber rings
Deflection
(Read from top to
bottom)
Read off exactly below the ring. Deflection D= t / 100 ( 16 mm )

Before using the tension tester See Gates-Tension-Tester: enclosed diagram
again, push the ring down anew.
Note for point 8:
The following settings apply for the delivered machine:

Move lower (bigger) rubber ring to 1,6 cm (or 0,6 inches), readable off the bottom.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.5 Lubrication chart
7.5.1 Lubricating intervals

Nipple Lubricating Kind of
point lubrication
, interval
Don’t mix
NA-
saponified
greases
with others
Text Hydraulic oil filling Tellus
system S2 MA 46
1 Rotating 1x6 Aralub HLP Energrease Epexelf 2 Beacon EP Shell Gadus
shaft bearing month 2 LS-EP 2 2 S2 V220 2
approx.
10g
2 Clamping as Aralub Energrease Epexelf Fibrax EP- Retinax G
arms necessary FDP 00 LS-EP 00 00 370 Alvania GL
00
3 Guide monthly Aralub Energrease Epexelf Fibrax EP- Retinax G
column FDP 00 LS-EP 00 00 370 Alvania GL
00
Main motor See type-
plate on
motor
The lubricants are indicated in alphabetical order and the sequence does not mean a quality grading of the
recommended lubricants. The companies indicated offer a technical service in connection with their lubricants.
The engineers of these services will advise customers free of charge regarding all questions concerning a
suitable lubrication.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.6 Checking the toothed disc
Problem: Vibrations when starting the machine
Trouble Check mixing tool (toothed disc) for wear (detritions).

Start the KREIS-BASKET-MILL®
shooting: and while increasing the speed at intervals check whether the machine runs silently over the
whole speed range. If vibrations are noted stop the machine and dismount the toothed disc.
Then start the machine again as described before without the toothed disc.
Cause: If the machine runs quietly and smoothly without the toothed disc then there is an unbalance
because of an uneven wear of the disc.
Remedy: Exchange the toothed disc or in case of a slight wear re-send it to company NIEMANN for
control and repair if possible.
Maintenance
intervals: The before-mentioned measures should be effected every three months or every six months
depending on the rate of utilisation of the machine. In case abrasive materials, quartz powder,
granulate for roughcasts and the like are mixed, the check has to be made at shorter intervals
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.7 Hydraulic system for KREIS-BASKET-MILL®
7.7.1 Inspection and oil

change General safety
instructions:
- Maintenance tasks at the hydraulic system have to be effected by qualified persons.
Before starting any maintenance at the hydraulic unit the system has to be depressurised.
This is also valid for single components of the hydraulic system.
Warning!
The machine head drops when the hydraulic system is depressurised.
It has to be secured against sinking before starting the maintenance see 2.8
Useful life of the hydraulic hose lines

- Recommendation acc. DIN 20066: 6 years
Intervals of oil change

- 10 years
Experience showed that it is reasonable and economical to take a sample of 1 litre from the
bottom of the tank via the return opening every five years and to have it checked by the supplier of the
oil.
Technical data / filling quantities / requirements

Type Oil quantity Ø Base plate
max. Liter
KBM 411 ca. 26 Ø 770
OIL level
The oil state should be approx. 3 cm below the filling opening

Hydraulic
Hydraulic oil type HLP 46 acc. to DIN 51524 pump
Viscosity 46 mm³/s at 40° C acc. to DIN 51562
Oil level in the tank about 9 to 12 cm
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.7.2 Guide column with hydraulic cylinder: D-2283-99d2

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.7.3 How to modify the adjustment of the hydraulic valve („raise“ - „lower“)
The listed item numbers refer to the hydraulic chart and the photo of HAWE valve in the annexe.
Hydraulic cylinder and piston
The hydraulic cylinder is installed in the guide cylinder, which can be seen when the machine head is lifted, so
that the hydraulic muff and the hydraulic piston are placed downwards.
Pipe break protection
At the side of the bottom of the hydraulic piston, which is formed as a tube, there is a screw thread M22x1,5
for a pipe break protection with a screwed joint to which the hydraulic hose is connected.
Valve unit („Lift“)
By pushing the button „lift“ the hydraulic lifting of the machine top with the toothed disc is provoked.
During the pumping the hydraulic oil is led to the hydraulic cylinder through the connection (P) and a return
valve and then through the exit (A).
The return valve prevents that the machine top is lowered.
In the highest position of the machine head a further lifting is prevented by
a) a stop ring, which is screwed on at the lower end of the thick extending
guide cylinder and
b) a stop edge at the hydraulic piston inside the hydraulic cylinder, which is installed -
as mentioned before - in the guide cylinder.
When the above-mentioned stop devices are reached and the button „lift“ is activated, the pumped
hydraulic oil is led back into the hydraulic tank through the adjustable overflow valve (Ü) to the exit (R), which
causes a rattling noise. In our factory the pressure control valve (2) and the overpressure are optimally
adjusted so that a perfect lifting of the machine head is guaranteed.
The adjustment also considers the additional power for the lifting which is necessary because of the flow
conditions and the suction between the toothed disc and the container bottom between the dispersion
process.
If there is a default of the function „lifting“ while the stirrer is running in connection with the suction effect
mentioned above, and if it there are no problems with this function while the stirrer is standing still, it is
possible to remove the problem by turning the screw of the pressure control valve (2) one or two times. An
excessive throttling, however, would prevent an overflow of the hydraulic oil when the machine head is lifted
so that there would be no rattling noise and the motor would be killed.
In this case, let the button immediately go because otherwise the thermal excess current release relay in the
electrical switchboard would stop the motor.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Security measures for works at the hydraulic system
Before loosening the tube or hose connections at the hydraulic system, the machine head must be lifted by
600 to 800 mm and supported by pieces of squared timber, which are to be placed between the guide bush
and the flange of the extended guide cylinder. The pieces of squared timber must be carefully fixed at the
guide cylinder by means of fastening straps or a stable cord. Danger see (2.8).
Function „lowering“
When operating the button „lowering“ a solenoid valve of 24 volts is activated which opens the return valve
and provokes the lowering of the machine head. When letting go the button, the machine head remains in
the actual position.
In the meantime, the oil of the hydraulic cylinder flows through the adjustable flow control valve (DR) through
the exit (R) back into the hydraulic tank.
7.7.4 Adjusting the lowering speed:
The manufacturer adjusts the lowering speed. In general, it is not necessary to change the adjustment.
The hydraulic valve is installed in the machine column. The lowering speed can be adjusted by the throttle
screw (4a), which is protected by a bow.
Raise the machine head and actuate the button "lowering" with the aid of a second person.
Carry out the adjustment by turning the adjusting screw (4a) while the head is lowering. Left turn causes a
faster and right turn a slower lowering.
7.7.5 Bleeding the hydraulic system

The indicated item nos. refer to the drawing in [ 7.2 ].
1. Loosen the screws (16) and remove the top cover from the machine head. Weight
of the cover: 10 kg. Be careful when removing it. A second person is required.
Warning!
When bleeding the hydraulic the machine head will slightly sink. Take care of
a firm and safe foothold. Effect the work from stepladders, platforms, or the like.
2. Put a box spanner (14 mm across flats) onto the bleed nipple (27) and push the bleed tube
through. The bleed nipple (27) is situated slightly recessed in the machine head, in the top of the
extension part of the piston tube. (The before-mentioned tool is included in the delivery.)
Warning!
The hydraulic oil is under high pressure.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
3. Attach the bleed tube and raise the machine head by 20 to 30 cm. Loosen the nipple slightly by
means of a box spanner turning it to the left and catch up the hydraulic liquid coming out of the hose.
4. Close the bleed nipple when the liquid comes out free of air bubbles.
7.7.6 Adjusting the pressure control valve:
Using the lower adjusting screw, the pressure control valve (2) is to be so set, that when the machine head is
raised against the stop, the hydraulic motor continues to run freely and pumps the hydraulic fluid back into the
tank via the pressure relief valve.
Normally, an adjustment is not necessary.
Should the hydraulic motor not run freely with the machine head raised against the stop, the lower adjustment
screw of the pressure control valve (2) is to be turned to the left until the motor starts again.
Over adjustment will result in the machine head rising slower or not at all when the valve is actuated in the
direction "raising".
In such case re-adjust the screw to the right.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.7.7 Hydraulic chart

Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.7.8 HAWE valve
Adjustment
“Lift“
Butto Excess pressure
(factory adjustment)
n Pos.2
“Lowe
Adjustment
“Lowering speed“
(factory
adjustment)
Pos.4a
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.8 Maintenance at the grinding basket
See also chapter 1.7
7.8.1 Change pump disc
 Loose hexagon head screw

 Remove the lower tooth disc
support
 Remove the pump disc or
double pump disc
Assemble the new pump disc or

double pump disc in reverse order
7.8.2 Change grinding media
 Remove pump disc or

double pump disc
 The tooth disc support flange
must be removed too
 Place a empty container under
the grindiing basket
 Put square-shaped timber
onto the container rim (see
picture)
 Loose the screws of the sieve
support next to the square-
shaped timber
 Lower the grinding basket to
the squared-shaped timber
 Loose the remaining screws of
the sieve support
 Raise the grinding basket
 Sieve support and sieve are
lying on the square-shaped
timber (see picture)
Assemble the new sieve in reverse

order
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.8.3 Change grinding disc
 Remove pump disc or

double pump disc
 Remove sieve support
and sieve
 Loose the nut
 Remove the grinding disc
Assemble the new grinding disc

in reverse order
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.9 Maintenance intervals for the frequency converter ACS 880
If installed in an appropriate environment, the drive requires very little maintenance. The table below lists the
routine maintenance intervals recommended by ABB. The recommended maintenance intervals and
component replacements are based on specified operational and environmental conditions.
Note: Long-term operation near the specified maximum ratings or environmental conditions may require
shorter maintenance intervals for certain components.
The tables below contain user tasks. For tasks to be performed by ABB and more details on the maintenance,
consult your local ABB Service representative.
On the Internet, go to www.abb.com/searchchannels
Very important!
The filter mats in the switch board must be cleaned every month and have to be changed every year.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
For further information on maintenance, please refer to the hardware manual ABB chapter 10.
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.9.1 Wear parts shaft bearing: O-78654-18D
A-A
:5 B-B
B (1
C 5
H
G
L D
43
34
E
57
B
L(1: 2 )
78 M-M ( 1 : 2 )
M
79
53
76 77
SERIENTEIL Schutzvermer
WILHELM
k ISO 16016
NIEMANN
beachten MASCHINEN
FABRIK
Maße ohne
Toleranzang
aben nach
DIN ISO 2768-1 m D - 49326 Melle /
Germany
Maßstab
Kom
.:
Ner
o
Pain
t;
VN
Art.-Nr.: 60300 1 Rührwellenl S 18.5036
N KBM 411-
Datum Na agerung : 50 FU
me :
ZSB, KBM 411,
flacher Deckel, T
5 Iso-Lanzen y
p
:
Erstellt:10.12.2 F
B
M O-
l
015 o a
r
M t
07.11.2
018
ma
a
7865
1
t
t
t 4-18
Ae
2 ri D/
al 4
:
Ersatz für: Ersetzt durch: U Datein 3D-Modell.:
p ame: ENG-
n ENG 126787.ia
E - m
G 126
12 786.
2 idw
4
8 8 10 C(1:2 )
9
7
5
11
obere
Abdeckscheibe
6 13 12 7
entfernen!
2
D(1:2 )
1
2
74 8
6 5 7
4
29
2
2
27
23
26 24 25
E(1:2 )
71
16
17
51
68
49
61
19
52 52 20 1 72 RI
8 EN
TESchutzvermerk ISO
2
62 S IL 16016 beachten
E Maße ohne
1
MASCHI
Toleranzangaben nach WIL LM NENFAB
HE NIEMANN RIK
DIN ISO 2768-1 m D - 49326 Melle /
Germany
Maßstab
Ko
m.:
Ner
o
Pai
nt;
VN
N KBM 411-
Datum Na agerung : 50 FU
me :
ZSB, KBM 411,
flacher Deckel, T
2 Iso-Lanzen y
p
:
Erstellt:10.12.2 F
B
O-
l
015 o a
r
Ma t
07.11.2
018
m teri
a
78654
2
t
al:
t -18 D
A /
2
4
p ame: ENG-
n ENG- 126787.ia
E 1267 m
G 86.i
12 dw
2
4
F(1:
15 14 6 2 ) K-K
4
(1
6 2
5
73 73 50
66
H
63
(
3
6 1
:
2
)
33
34
32
30
39
28
60 38
56
37
54 40
41
55
31
44
4
6
59
J(1:2 )
4 70
8
69
4
5
47
35
SERIENTEIL Schutzvermer
WILHELM
k ISO 16016
NIEMANN
beachten MASCHINEN
FABRIK
Maße ohne
Toleranzanga
ben nach
DIN ISO 2768-1 m D - 49326 Melle /
Germany
Maßstab
Ko
m.:
Ne
ro
Pai
nt;
VN
N KBM 411-50
Datum Na agerung : FU
m :
e
ZSB, KBM 411,
flacher Deckel, T
2 Iso-Lanzen y
p
:
Erstellt:10.12.2 F
B
O-
l
015 o a
r
Ma t
07.11.2
018
m
a
teri 78654
3
t
al:
t -18 D
A /
2
4
sp ame: ENG-
u ENG- 126787.ia
g 1267 m
E 86.i
N dw
G
-
12
2
54
6
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.9.2 Part list: O-78654-18D

TEILELISTE
Pos. Stk. Zeich.-Nr. Name Beschreibung Dateiname Material Zuschnitt WN-Art.Nr.
79 3 -- Schlüsselring D20 ENG-063897 - 39973
78 3 -- - Knotenkette Ø2,2, DIN 5686 ENG-10052495 39188
77 3 -- Zylinderschraube DIN 6912 - M5 x 16 - - 6912-0012 A2 30183
76 3 -- SKT-Mutter ISO 4032 - M5 4032-0007 A2 33831
75 1 -- Winkelgetriebe (auf Kupplungsteil) 210-033-041-001C ENG-10033688 - 23212
74 2 -- Sicherungsring DIN 472 - 130x4 472-0328 St verzinkt 25220
73 2 -- Gewindestift DIN 913 - M6 x 8 - - 913-0054 A2 41327
72 1 -- Passfeder DIN 6885-A - 8 x 7 x 30 6885-A-0371 A4 42691
71 1 -- - Passfeder DIN 6885-A - 18 x 11 x 70 6885-A-0442 A4 42690
70 12 -- - NORD-LOCK-Scheibe NL10ss NL-0017 A4 38516
68 8 -- NORD-LOCK-Scheibe NL6ss NL-0015 A4 38582
67 1 -- NORD-LOCK-Scheibe NL16ss NL-0019 A4 38584
66 6 -- NORD-LOCK-Scheibe NL20 NL-0010 St verzinkt 30177
65 6 -- SKT-Schraube ISO 4017 - M8 x 25 - 8.8 4017-0786 St verzinkt 30623
64 6 -- - SCHNORR-Scheibe S 8,0 SNR-S-0010 St verzinkt 34057
63 6 -- - SKT-Schraube ISO 4017 - M20 x 60 - 8.8 4017-0894 St verzinkt 30863
62 1 -- SKT-Schraube ISO 4017 - M16 x 45 - - 4017-0143 A2 31049
60 2 -- Spannstift ISO 8752 - 10 x 40 8752-0219 A2 39052
59 6 -- Senkschraube ISO 10642 - M5 x 10 - - 10642-0019 A2 34144
58 1 -- Rillenkugellager DIN 625 - 6312-2RS1 - beidseitig abgedichtet 625-4-141 Stahl 29972
57 1 G-77240-18 C Mahlkorb Ø575 KBM 411 mit Leitspiralen ENG-122286 1.4301 - X5CrNi18-10 57062
56 3 M-78655-15 Ausgleichsscheibe für Trägerlanze KBM 411, Iso-Lanze ENG-126791 1.4305 - X8CrNiS18-9 204259
55 2 G-72301-15 Isolierte Trägerlanze KBM 411, VAF ENG-106717 1.4301 - X5CrNi18-10 204267
54 1 G-72304-15 Isolierte Trägerlanze (B) KBM 411, VAF ENG-107036 1.4301 - X5CrNi18-10 204268
53 3 -- Kugelsperrbolzen Ø6x30, VA ENG-122713 1.4305 - X8CrNiS18-9 41618
52 2 -- O-Ring 45x2 ENG-112324 Viton 51837
51 1 G-72312-15 B Befestigungsmutter (für Keramikabdichtung) ZB KBM 411+601 ENG-107114 55805
50 2 -- Kegelschmiernippel 1/8" Form B ENG-002849 1.4301 - X5CrNi18-10 21703
49 1 G-125869-18 - Siebhalter ZSB, 4-speichig, SPW 0,4mm ENG-10053606 220613
48 1 -- PT-100 Temperaturfühler Ø3x30 ENG-077659 38973
47 1 O-55438-12 Stopfbuchse für Temperaturfühler ENG-045739 PTFE (reinweiß) 49376
46 1 O-55436-16 Temperaturfühleraufnahme (V) KBM 180 - 601 ENG-045713 1.4305 - X8CrNiS18-9 49374
45 1 O-55437-12 Druckschraube für Temperaturfühler ENG-045731 1.4305 - X8CrNiS18-9 49375
44 1 L-21020-06 ARNOLD Balg Vieleckform (6-Eck Balg) KBM 411+ KBM 601 ENG-122559 27404
43 1 L-73891-15 Flansch für Faltenbalg ZB KBM 411 / 601 ENG-112213 57637
42 1 F-76261-15 Kühlwasserzulauf 3/4' ZB KBM 411, Trägerlanze ENG-119811 57430
41 2 -- Reduzierstück 3/4"-1/2" FG182423 ENG-048087 VA 27801
40 2 -- WIKA-Thermometer 0-60°, Ø63, L40 ENG-069682 - 39255
39 2 -- Doppelnippel konisch 3/4" FG1124 ENG-037743 VA 36545
38 2 -- T-Stück 3/4" FG2424 ENG-024868 1.4408 - GX2CrNiMo19-11-2 36568
37 2 O-76256-15 Adapter M28x1,5 - 3/4" Trägerlanze KBM 411 ENG-119808 1.4305 - X8CrNiS18-9 57630
36 1 O-76252-15 Adapter M28x,5 - M16x1,5 Temperaturfühler KBM 411 ENG-119806 1.4305 - X8CrNiS18-9 57631
35 3 -- O-Ring 30x3 ENG-060910 NBR 70 25152
34 1 L-78653-18 B Absaugdeckel Ø1130 ZB KBM 411, Iso-Lanzen ENG-126783 60294
33 3 O-64308-14 Mutter M36x1,5 für Trägerlanze ENG-077618 1.4305 - X8CrNiS18-9 49331
32 3 O-64310-14 Sicherungsblech für Mutter M36x1,5 ENG-077622 1.4301 - X5CrNi18-10 O64310X1 49322
31 3 -- Gleitlagerbuchse PAP 2010 P10 ENG-030134 - 37508
30 3 -- Gleitlagerbuchse PAF 20165 P10 ENG-077610 - 38541
29 1 -- Rillenkugellager DIN 625 - 6215 625-3-149 Stahl 49641
28 1 M-64292-17 B Traverse für Mahlkorb KBM 411, flacher Deckel ENG-077539 1.0037 - S235JR 57599
27 1 -- O-Ring 122x4 ENG-077536 NBR 70 23035
26 1 -- Radialwellendichtring RWDR Ø85 x Ø110 x 10,HN2390 ENG-083676 - 21975
25 1 O-76215-18 B Unterer Lagerdeckel KBM 411, flacher Deckel ENG-029317 1.4305 - X8CrNiS18-9 57595
24 1 O-65570-14 Laufring für El-Ring Ø75 x Ø85 x 24 ENG-083574 1.4112 - 90CrMoV18 23320
23 1 -- O-Ring 75x3 Distanzring für Laufring, RWL-Ø160 ENG-034025 NBR 70 22254
22 1 O-79636-16 A Distanzring Laufring Ø75xØ112x12,5 V KDV 411-601 ENG-012791 1.0037 - S235JR 45906
21 2 J-69079-14 Mitnehmerstift Ø12x22 - A2 - KDV 411-1000 ENG-056089 1.4305 - X8CrNiS18-9 27853
20 1 J-73932-15 A Pumpscheibenaufnahme oben KBM 411+601 ENG-026872 1.4305 - X8CrNiS18-9 48446
19 1 J-76247-15 Doppelsogpumpscheibe Ø420 KBM 411 ENG-119794 36075
18 1 J-73936-15 Pumpscheibenaufnahme unten KBM 411+601 ENG-026873 1.4305 - X8CrNiS18-9 57571
17 1 J-127083-18 A Mahlscheibe Ø425 - UG 15° KBM 411-50 FU ENG-10056036 0.9650 - EN-GJN-HV600Cr23 221784
16 1 J-67744-14 A Mahlscheibe Ø330 - OH 30° KBM 411-50 FU ENG-10003430 0.9650 - EN-GJN-HV600Cr23 52536
15 2 G-64260-14 Verriegelungsschraube für Mutternplatte KBM 411 + KBM 601 ENG-077321 Festigkeitsklasse 8.8 VZ 49334
14 1 G-111385-17 - Oberer Lagerdeckel (V) KDV 411-601 & (V) KBM 411 ENG-10024585 EN-JL1040 (EN-GJL-250) 53153
13 1 -- Filzring (Ø90 / Ø78 aus 7x5) ENG-001193 - 24485
12 1 G-55381-12 Distanzring Ø50 x Ø76 x 28,5 ENG-045450 1.0037 - S235JR 49319
11 1 -- Paßfeder DIN 6885 - A 14 x 9 x 50 Paßfeder DIN 6885 - A 14 x 9 x 50 STD-002555 1.0503 - C45 24553
10 1 G-75258-15 Kupplungsteil mit Einschraubgewinde M10 Anschluss Tachowelle ENG-067474 21362
9 1 G-55299-12 U-Scheibe für M39x1,5 ENG-045042 1.0037 - S235JR 45901
8 2 G-53040-11 Sechskantmutter M39x1,5 für Rührwelle ENG-031650 1.0711 - 9S20K 45900
7 1 O-50166-10 SPB-Riemenscheibe dw 450 - Welle KBM 411-50 FU ENG-004395 EN-JL1030 (EN-GJL-200) 40437
6 2 -- Kugellagerausgleichsscheibe KAS 130 119x129x0,6 ENG-070761 - 42689
5 1 G-64253-15 Rührwelle Ø75x1891 KBM 411, flacher Deckel ENG-077306 1.4057 - X17CrNi16-2 49314
4 1 O-64326-16 A Rührwellenhülse KBM 411-601 ENG-077663 1.2083 - X40Cr14 29353
3 1 F-76263-15 Kühlwasserablauf 3/4' ZB KBM 411, Trägerlanze ENG-119818 57429
2 1 G-64264-18 A Mutternplatte Rührwellenlagerung KBM 411 + KBM 601 ENG-077329 1.0037 - S235JR 49318
1 1 O-64238-14 Rührwellenlagerung Ø160 (KBM 411 - fl. Deckel) ENG-077275 1.0037 - S235JR 49315
Schutzvermerk ISO 16016 beachten WILHELM NIEMANN Kom.: Nero Paint; VN

MASCHINENFABRIK SN: 18.5036
Art.-Nr.: 60300 D - 49326 Melle / Germany www.niemann.de
Typ: KBM 411-50 FU
Datum Name Rührwellenlagerung Blatt
Erstellt: 10.12.2015 Sb ZSB, KBM 411, flacher Deckel, Iso-Lanzen O-78654-18 D 4 /4

Bearbeitet: 07.11.2018 Sb Ursprung: Dateiname: ENG-126786.idw 3D-Modell.:
Ersatzteile Stamm- Stückliste-Nr.: 60300
Erzeugnis: Zusammenbau Rührwellenlagerung
Drawing No. O-78654-15
Jan 9, 2019 Page 1 of 2
Ps.
Qty. UoM Article Description Dim. Zeichnungs- Nr. DIN Material
4 1 PC 29353 Mixing shaft sleeve for KBM 601-75 FU 1.2083 -
Ø72xØ60x66 X40Cr14
6 2 PC 42689 Kugellagerausgleichsscheibe KAS 130, KBM 411-50FU

Ø119/Ø129/0,6
8 2 PC 45900 Sechskantmutter M39x1,5 1.0711 -
SW60 x 16 9S20K
10 1 PC 21362 Coupling with screwed thread M10 G-75258-15
14 1 PC 53153 Oberer Lagerdeckel G-111385-17 - EN-JL1040

(EN-GJL-
250)
16 1 PC 52536 Grinding disc Ø 330 mm (OH), for KBM 411-50 FU.
18 1 PC 57571 Pumpscheibenaufnahme unten 1.4305 -

185/18x18 X8CrNiS18-9
19 1 PC 36075 Double suction pumping disc for KBM 411-50 FU

420/420x43
20 1 PC 48446 Upper toothed disc adapter flange for KBM 411 - 601 FU 1.4305 -
185/30x37 X8CrNiS18-9
21 2 PC 27853 Mitnehmerstifte Zahnscheibenflansch, 12x22 1.4305 -

Ø12 x 22 X8CrNiS18-9
22 1 PC 45906 Distanzring für Nadellagerring 160/75 O-79636-16 A 1.0037 -

Ø112/75x12,5 S235JR
23 1 PC 22254 O-Ring 75 x 3 - NBR70 NBR70

75 x 3
24 1 PC 23320 Ball race for radial shaft seal ring O-65570-14 1.4112 -
75x85x24 90CrMoV18
26 1 PC 21975 Rotary shaft sealing with PTFE sealing lip

85 x 110 x 10
27 1 PC 23035 O-ring 122 x 4 - NBR70
122 x 4
29 1 PC 49641 Rillenkugellager 6215 offen
Ø75/130X25
30 3 PC 38541 Permaglide-Buchse PAF 20165 P10
31 3 PC 37508 Bushes PAP 2020 P10
35 3 PC 25152 O-ring 30 x 3 NBR 70 NBR70
40 2 PC 39255 WIKA-thermometer 0 - 60C
50 2 PC 21703 Lubricating nipple for spindle bearing --17 - 71412 1.4301

B
51 1 PC 55805 Fixing nut Zsb. G-72312-15 B
52 2 PC 51837 O-Ring 45 x 2 - FPM80 (Viton) FPM80

(Viton)
Ersatzteile Stamm- Stückliste-Nr.: 60300
Erzeugnis: Zusammenbau Rührwellenlagerung
Drawing No. O-78654-15
Jan 9, 2019 Page 2 of 2
Ps. Qty. UoM Article Description Zeichnungs- DIN Material

Dim. Nr.
55 2 PC 204267 Isolierte Trägerlanze KBM 411 VAF G-72301-15
57 1 PC 57062 Grinding basket Ø575 KBM 411-50 FU G-77240-18 C 1.4301 -

X5CrNi18-10
58 1 PC 29972 Rillenkugellager 6312-2RS1

Ø60/130 x 31
60 2 PC 39052 Spannhülse DIN 1481 - 10 x 40 VA -- 1481 A2
61 8 PC 30521 Hexagon socket head screw DIN 912 - M6 x 20 VA 912 VA
62 1 PC 31049 Hexagon screw DIN 933 - M16 x 45 VA 933
63 6 PC 30863 SKT-Schraube DIN 933 - M20 x 60 verzinkt 933 verzinkt
64 6 PC 34057 Schnorr safety disc – S8 zinc plated St verzinkt
65 6 PC 30623 Hexagon socket screw DIN 933 - M8 x 25 zinc-plated -- 933 St verzinkt
67 1 PC 38584 Self-locking screw lock washer NL16-M16 VA
68 8 PC 38582 Self-locking screw lock washer stainless steel,
69 12 PC 31911 Inside Hexagon screw DIN 912 - M10 x 30 VA 912 VA
70 12 PC 38516 Self-locking screw lock washer M10 -- A2
74 2 PC 25220 Safety ring J 130 - DIN 472 zinc plated 472
75 1 PC 23212 Angle drive, type 210-033-041-001C
76 3 PC 33831 SKT-Mutter DIN 934 - M5 VA 934
77 3 PC 30183 Zylinderschraube DIN 6912 - M5 x 16 VA 6912 VA

Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7.9.2.1 Replacement intervals of the bearings
Installation place Bearing Replacement

interval [h]
Cylindrical RWL 6312-2RS1 30.000
Cylindrical RWL 6215 30.000
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
8 Accessories / options
8.1 Sight glass light fitting Type EdelEx d LED

Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
9 Electrical wiring diagram

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11 ATEX
11.1 ATEX-relevant part of the operator’s manual
11.1.1 Fundamental safety instructions

The operator’s manual has to be studied thoroughly before the commissioning.
Control devices have to be checked before the first commissioning as well as also in periodic checks on the
occasion of the maintenance of the operability. A use in an potentially explosive atmosphere may only be
carried out after the successful check of the safety devices. An operation without the determined control
devices has to be excluded by the operator.
11.1.1.1 Marking
Name and address of the manufacturer: Fa. WILHELM NIEMANN GmbH & Co.,
MASCHINENFABRIK
Nordlandstr. 16, 49326 Melle-Neuenkirchen
Appliance type and year of construction: please refer to type plate
Designation of the appliance:
Nero Paint
DE-49326 MELLE
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.1.2 General information

The KREIS-BASKET-MILL® has been designed, manufactured and checked using the standards and
regulations general valid in the European Union and has left the factory in a perfect condition concerning
safety regulations.
In order to preserve this condition and to guarantee the safe operation the user has to observe the instructions
and warning remarks which are fixed at the KREIS-BASKET-MILL ® and as they are included in this operator’s
manual.
Use of inappropriate mixing containers
The machine must not be operated when in case of the machine top completely being let down/lowest
position of the toothed disc, a free space of 20 mm between the cap nut of the toothed disc and the
container bottom is undershot.
The use of mixing containers with low free space dimensions can only be permitted after the explicit approval
of the company Niemann in exceptional cases.
As warning note the following sign will be placed well visible at the machine column for the operator.
The machine operator has the responsibility to check the suitability (height container bottom) of the
mixing container before he starts up the machine or to use mixing containers only released for the
use with this machine.
The KREIS-BASKET-MILL® may only be operated by instructed and trained persons and is permitted for the
operation by only one person. The operator has to know and to observe the corresponding valid instructions
and norms of the explosion protection. Furthermore application or use-specific features of the possible
installation / installation control or the site have to be observed if necessary.
11.2 Field of application

KREIS-BASKET-MILL® are designed for the production of medium- to high-viscous products up to
a viscosity of 500.000 cps (500 Pas), depending on the composition, flow behaviour, used mixing organs and
their size.
Only water-miscible (high-conductive) materials can be handled because otherwise there could occur
an inadmissible electrostatic charging of the product during the dispersion process.
high medium low
 
conductibility
of liquids
10-8 S/m 510-11 S/m
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Electrostatic charges/dangers have to be observed separately.
Solvent accumulations during cleaning processes must be avoided as they can lead to high charges
of the liquid.
The maximum product temperature may not exceed 85°C.
Application fields are the fine dispersion of inorganic and organic pigments and other powder components in
liquids as well as dissolution of plastic, soluble components. The initial product is the liquid component. A high
concentration of solids in the batch pre-supposed, the dissolution and/or dispersion process takes place within
a very short time.
Additional remarks for the safe operation
The mixing tool may also be operated outside of the liquid or in the liquid surface if a danger by electrostatic
charge can be excluded by the mixing medium. Process-related influences, for example, have to be excluded,
like electrostatic charge by the mixing process or mechanical sparks by foreign particles in the mixing
container. It has to be guaranteed that an incitement to improper high vibrations of the mixing shaft is
excluded.
It is absolutely necessary to avoid a product spout at the toothed disc (mixer) or at the mixing shaft
evoked by processing long-stapled products or those products having an inclination to harden by
dispersion. Otherwise, it could come to a break of the mixing shaft through the developing large
balance error.
Foreign particles may also not be inserted in the mixing container during the filling.
11.2.1 Application
Category 2 Type of protection : II 2 G c II B T 3
Within the ATEX-directive this KREIS-BASKET-MILL® is assigned to the appliance group II category 2. The
appliance is designated for the use in areas in which gas and air mixtures, which can explode, exist.
According to EN 13463-1 and prEN 13463-5 the appliance is assigned to the type of protection „c“ with the
maximum surface temperature of 200°C or the temperature class T 3.
11.2.2 Commissioning
The KREIS-BASKET-MILL® may only be operated in a condition according to instructions. The

installation has to be included in the potential compensation in principle.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.2.3 Filling of grinding media

In standard case the free volume of the grinding chamber of the KREIS-BASKET-MILL ® is filled with grinding
media up to approx. 80%. The filling is done by means of the free split between the mixing shaft and the
opening of the grinding basket. During filling it has to be observed that the grinding media is filled slowly into
the grinding basket. Close before ending the filling turn the mixing shaft several times by hand to fill in the
entire charge.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.2.4 Filling quantity of grinding media

The grinding media quantity depends on the necessary production qualities. In standard case a filling level of
80% of the free volume of the grinding chamber is adequate. (see Table ). Over filling the grinding basket with
grinding media leads to a strong wear at the grinding basket, mixing shaft, grinding disc, separating unit and a
the grinding media as well.
Maschinen Typ KBM 48- KBM 180- KBM 242- KBM 411-50 KBM 601-75 KBM 790-
5,4 FU 20 FU 30 FU FU FU 100 FU
Volume of 2,1 Liter 10 Liter 16 Liter 30 Liter 55 Liter 97 Liter
rinding chamber
Grinding media 1,68 Liter 8 Liter 13 Liter 24 Liter 44 Liter 78 Liter
quantity
Example: grinding media quantity of ceramic material with 3,92 kg/l bulk density
Grinding media 6,25 kg 31,4 kg 51 kg 94,1kg 172,5 kg 306 kg

quantity

When starting the KREIS-BASKET-MILL® secure that the grinding basket is immersed in the milling base. In
the immersed condition the liquid level must reach at least the minimum-marks at the carrier lances. Starting
the machine without reaching the minimum quantity is not permitted. Avoid the dry running of the machine
otherwise extreme wear of the grinding media is expected.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.2.6 Maintenance and failure deletion
The KREIS-BASKET-MILL® has to be maintained according to the instructions (please refer to 5.3 ff) of this
manual. Furthermore the following maintenance work is specified:
 The electrical connections have to be checked regularly regarding damages, at least 1 x

per year (sight control). In case of visible failures the system has be to stopped and has to be
maintained.
 In regular intervals, at least 1 x per year, the installation surface as well as the inside of the machine
top have to be checked concerning dust deposits and have to be cleaned if necessary.
11.3 Dangers caused by electrical energy

WARNING!
Work at the electrical supply of the KREIS-BASKET-MILL ® should be effected by skilled
electricians only. The electrical equipment of the KREIS-BASKET-MILL ® has to be checked
regularly. Special attention has to be paid to damages at the insulation of cables. Loose
connections and damaged cables have to be exchanged immediately.
11.3.1 Explosion hazards through electrostatic charging!

KREIS-BASKET-MILL® have, if they are explosion-proofed executions according to ATEX, two earthing
points, which are placed directly beside contact points of the column or of the machine top. Thus a reliable
earthing of the complete machine will be guaranteed.
Picture 1: Earthing link at the machine top

Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Picture 2: Earthing link at the column
Electrostatic chargings when working with liquids

By filling and emptying containers with liquids, by pumping over, agitating, mixing and spraying of liquids, but
also when measuring and sampling as well as by cleaning work liquids or the interior of containers can charge
dangerously.
ATTENTION!
EARTHING of the mixing container is necessary
KREIS-BASKET-MILL® for the use of

movable mixing containers are equipped by
us with earthing tongs + earth connection
supply according to VDE 0165/2.91.
These earthing tongs have to be imperatively

used. The operator has to take care to fix the
earthing tong in such a way that there will
imperative be a metallic contact and thus a
derivation of the possible electrostatic
chargings.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
10.2.1 Earthing of the mixing container
The mixing container is equipped with a sliding contact (mass band) for derivation of a
possible static charging, and fixed at the container base. The operability of the sliding contact
is to be controlled regularly by the user.
sliding contact
(mass band)
sliding contact
(mass band)
sliding contact
(mass band)
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.2 Ignition danger by contact of falling down screws with the mixing tool
All screws, which can have contact with the rotating mixing tool or the mixing shaft by falling down, are
secured by us against self-loosening. This is achieved by glueing together with the following adhesive:
WEICONLOCK AN 302-43 medium-hard
Picture: Exemplary view under the container cover
If corresponding screws are loosened by the operator, for example for maintenance work, these have to be
secured again against self-loosening afterwards. The operator of the installation has the complete
responsibility for the observance of this measure.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.3 Measures which prevent that the toothed disc lies onto the container rim or collides with the
wall
KREIS-BASKET-MILL® are constructively designed in such a way that the grinding basket is always in the
centre above the container.
1. KREIS-BASKET-MILL® with clamping arms
2. KREIS-BASKET-MILL® with clamping arms and guide eye/guide rod
Guide eye
Guide rod
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
The movable mixing container is firmly clamped and centred by the clamping arms. Additionally a clamping
lever with guide eye is installed at the machine column. The guide rod runs in this guide eye. The guide rod is
mounted at the machine top. Guide eye and guide rod secure the machine top against torsion (taking on of
the torque). The clamping arms and guide eye / guide rod guarantee that the toothed disc is in the centre
above the container. The clamping pressure of the container clamping arms is inquired by a safety limit switch
so that a start of the mixing shaft is only possible when the mixing container is firmly clamped.
The movable mixing container is

firmly clamped and centred by the
clamping arms
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.4 Control measures
11.3.4.1 Oil-level in the store tank of the hydraulic installation

By the supine position of the machine during the transport low leakages at the motor flange, filling sockets etc.
are not excluded. After the erection of the machine the oil-level has to be checked in the store tank. The
possible missing oil quantity has to be filled up.
11.3.4.2 Oil change intervals

It has proved to be sensible and economical to take a sample (1 L) from the bottom of the tank in
intervals of approx. 5 years – above the return opening – and to let it test regarding the usability by
the oil supplier.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.5 Installation of the mixing shaft
The mixing shaft is delivered with a fitted internal race of a roller bearing.
1) Remove transport lock of the larger v-belt pulley – in front of the machine top – by the nuts on the
threaded rod and pull back the pulley a little bit. Do not loose the bearing cover and leave distance sleeve
inside.
2) Change the eccentric ring made of aluminium against the assembled lower bearing cover of the bearing
housing and fix it with two screws only.
3) Screw aluminium cap onto the thread of the mixing shaft if this was not done before the delivery of the
mixing shaft.
4) Keep ready the threaded rod with eye bolt as well as a traction rope and a corresponding device above
the mixing shaft bearing housing – for the pulling in of the mixing shaft – for example by using a fork-lift
truck with only one fork.
5) Hydraulically lift the dissolver machine top a little bit and position the mixing shaft vertical underneath the
bearing housing – on a flexible „spring“ base – and then screw the above-mentioned rod with the thread
into the fitted aluminium cap of the mixing shaft from the top through the bearing housing.
6) Carefully pull in the mixing shaft into the bearing housing by means of the above-mentioned traction rope
and the lifting device until the cylindrical end with the channel (centering pivots for the pulley) jut out in
complete length as well as also the projection opposite of the bearing cover.
7) Carefully lower the machine top and the fork lift truck simultaneously and support the mixing shaft by the
above-mentioned flexible base and take care that the mixing shaft will not carry the complete weight of the
machine top. Remove traction rope, threaded rod and aluminium cap.
8) If it is impossible to pull in the mixing shaft into the seat of the upper ball bearing because of insufficient
tractive power the following is recommended:
9) Screw the added device for pulling in the mixing shaft and mounting of the pulley (three-piece) onto the
threaded stem instead of the aluminium cap, pull over the distance sleeve and pull in the shaft until the
final stop by means of the added threaded nut.
10) While the mixing shaft is still well supported underneath put on the feather key into the channel and place
the v-belt pulley (fixed label to the top) and tighten until the final stop – if necessary by means of the
device.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11) Mount the large washer and tightly screw down the pulley with the delivered nuts or fixing screw.
Note!
A mixing shaft falling into the mixing container leads to mechanical sparks and hot surfaces because
of the driving power transmitted by the mixing shaft. Thus this case should absolutely be avoided.
The fixing threads / screws of the mixing shaft are either secured against self-loosening by gluing with
WEICONLOCK AN 302-43 (middle-hard) or by a form-locking protection by a securing sheet
depending on the execution variant.
11.3.6 Mixing shaft fixing for KBM 48-5,4 FU, KBM 180-15 FU and KBM 180-20 FU
Measure:
The fixing screws of the mixing shaft are secured against self-loosening by gluing with WEICONLOCK  AN
302-43 (middle-hard).
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.7 Mixing shaft fixing for KBM 242-30 FU to KBM 790-100 FU
Measure:
The fixing threads of the mixing shaft are secured against self-loosening by form-locked securing by securing
sheet.
12) Remove the eccentric ring made of aluminium underneath the mixing shaft bearing housing and fix the
beforehand detached bearing cover again.
Important!
After the carried out installation of the mixing shaft the complete speed range of the machine absolutely has to
be passed through during a test run and the machine has to be checked if critical speeds occur!
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.8 Installation of the agitator
The upper pump disc flange is provided with two carrier pins. Screw on this upper flange onto the thread of
the mixing shaft. The pump disc and the lower pump disc flange are to be mounted in such a way that the
carrier pins engage into the borings. The pump disc and the lower pump disc flange are fixed by these carrier
pins.
Screw on the cap nut onto the thread of the mixing shaft.
Picture: Principle sketch of the fixing of the pump disc
Mechanical sparks by the mixing tool

A potential ignition source by a mixing tool, which loosens itself during the operation, can only
occur if this one has been installed defectively, because the mixing tools of KREIS-BASKET-MILL ® are
constructively designed in such a way that all fixing threads tighten theirselves by the forces occurring during
the operation.
If the mixing tool (toothed disc) is installed professionally according to the above-mentioned instructions there
can be no ignition source by a loosened mixing tool or which hits the container wall.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.9 Test of the narrow v-belts and re-tightening
11.3.9.1 Maintenance instructions for KREIS-BASKET-MILL® with frequency converter drive
Necessary tools and appliances:
 Fork or ring wrench to loose the screws of the upper rear cover of the top.
 Fork or ring wrench for the adjusting screws of the motor adjusting plate.
 Allan key or fork or ring wrench for v-belt straining screw.
 Gates, type Tension Tester, product no. 7401-0076 for adjusting the v-belt tension according to the
instructions.
11.3.9.2 Tighten the narrow v-belts of the main drive and test the tension of the belts
For a trouble-free operation of the KREIS-BASKET-MILL ® the tension of the narrow v-belts is also of great
importance.
To avoid a too low or too much tension of the narrow v-belts a proved measuring instrument, make Gates, as
mentioned above, is available for testing the belt tension.
We recommend the following work routine:
1. Either remove the rear cover of the top after loosening the screws or move it forward a little bit and
secure it with at least two screws auxiliary against dropping.
2. Lightly loose the adjusting screws of the motor adjusting plate (not the fixing screws of the motor).
3. Straining screw – at the rear side of the machine top

- for the tightening of the v-belts turn clock wise,
- for loosening the v-belts turn counter clock wise,
while the motor adjusting plate with the motor is moved.
Measuring the v-belt tension with the above-mentioned Gates Tension Tester:
4. Move lower (bigger) rubber ring so that a rate, indicated in cm or inch at the end of the
description, can be read off of the rubber ring.
5. Move upper (smaller) rubber ring quite left towards the housing (rate: 0 kg or 0 pounds).
6. For testing the belt tension put the tester preferably in the middle of the, for example, second belt
(from above) (referred to the support points of the belt – please also refer to sketch).
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
7. Press the belt with force onto the round rubber buffer so far from the inner side to the outside until the
adjusted rubber ring is even with the tops of the remaining belts (please see picture).
8. Read the measured force at the small rubber ring which correspondingly moved. Underneath the
small rubber ring a tension force of 3,0 – 4,5 kg (.7 - 10. pounds) should be visible.
9. Repeat the tightening or possibly also the loosening so often until the before-mentioned rate is
reached.
10. Re-tighten the adjusting screws (please refer to pos. 2) and also tighten the straining screws (pos. 3)
a little bit.
11. Replace the cover of the machine top and fix it with the screws.
Tightening of the narrow v-belts
Deflection force F:
Min. 30 N (3,0 kg) recommended for the retightening
Max. 45 N (4,5 kg) recommended for the retightening
Deflection
force
(Read from
bottom to
top)
Deflection
(Read from bottom
to top)
Read off exactly below the ring.

Before using the tension tester again push Deflection D= t / 100 ( ….. mm )
the ring down anew. See Gates-Tension-Tester: enclosed diagram
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.3.10 Replacement intervals of the bearings of the mixing shaft bedding

The operator has to take care that a replacement of the bearings is made to avoid mechanical sparks by
bearing breakdown. The following replacement intervals are to be observed:
Upper and lower bearing location

The bearings of the lower bearing location (fixed bearing) reach substantially lower service life than the
bearings of the upper bearing location. Since it makes no sense to define separate exchange intervals for the
bearings, the shorter service lives of the lower bearing locations indicate the exchange intervals.
Upper bearing Lower bearing Exchange interval

Mach.-type bearing L10h [h] bearing L10h [h]
KBM 411-50 FU 6312.RS 390.455 6215 78.701 30.000
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.4 Machine data

11.4.1 Electrical data
The electrical data can only be indicated in a very general overview form for the individual machine sizes
because they depend of course in detail from the equipment of the machine with the electrical components.
Thus the rate of the fuse refers to the total current consumption of the machine.
The following table is only a rough guideline for the requirements to the electricity network to be provided by
the customer.
11.4.1.1 Electrical data KREIS-BASKET-MILL®
Current
KDV Power Voltage consumtion Fuse Feed line
Typ in kW Volt in A in A in mm²
KBM 48-5,4 FU 4 400 15,2 25 2,5
KBM 180-15 FU 11 400 21,5 35 4
KBM 180-20 FU 15 400 30 50 10
KBM 242-30 FU 22 400 42 63 10
KBM 411-50 FU 37 400 70 100 25
KBM 601-75 FU 55 400 100 160 50
KBM 790-100 FU 75 400 137 224 95
11.5
Media supply KREIS-BASKET-MILL®
See chapter 4.
11.5.1 Environment conditions for the use of KREIS-BASKET-MILL ®
Temperature: 0 – 40°C (do not mistake with the product temperature)

Pressure range: normal atmospherically pressure
Pressure range in the gas area of vacuum machines:

0,005 – approx. 1 bar (normal atmospherically pressure)
Special executions also suitable for overpressure in the gas area.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.5.2 Environment conditions installation site frequency converter:
Operation: 0...+50°C (Frost not permitted)

40...50°C with reduced output current (1%/1°C)
Exception: Periode
max. power indications are not valid for the continuous operation
of the ACS880 above 40°C, also not in case of power reduction.
Relative humidity 5 to 95%, condensation not permitted.
Cooling: Dry, clean air
Installation height: 0...1000 m without power reduction

1000...4000 m with power reduction
11.6 Spare parts supply
For KREIS-BASKET-MILL® only original spare parts from the company Niemann should be used in general.
In case of exceptions you have to contact the company Niemann.
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.6.1 Clamping torques bolted joint
If screws or screw connections have been loosened during maintenance work these have to be tightened
again with the following mentioned nominal torques.
In this case it has to be observed that the company Niemann only uses screws of the stability class 8.8 (in
exceptional cases 12.9) or A2/A4 as factory standard.
11.6.2 Standard screw connections
Locking torque MA max [Ncm]

Adhension factor Property class / Quality
Thread
µges
8.8 12.9 A2 / A4
M4 0,125 290 495 185
M5 0,125 575 970 350
Locking torque MA max [Nm]
M6 0,125 9,9 16,5 6
M8 0,125 24 40 16
M 10 0,125 48 81 32
M 12 0,125 83 140 56
M 14 0,125 132 220 -
M 16 0,125 200 340 135
M 20 0,125 390 660 280
M 22 0,125 530 890 -
M 24 0,125 675 1140 455
M 27 0,125 995 1680 -
M 30 0,125 1350 2280 1050
M 36 0,125 2360 3980 -
M 39 0,125 3050 5150 -
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.6.3 Secured screw connections
11.6.3.1 Secured screw connections by NORDLOCK Keilscheiben pairs
Nord-Lock® securing washers electro-galvanized, yellow chromated /

Dacromet®500 with screw 8.8 electro-galvanized, yellow chromated
µg = Thread friction coefficient

GF = Pre-tension degree (indications of the screw supplier of the utilization of the screw stretching limit)
Trocken
Gewinde- Öl µg=0,12 GF=75% MoS2 µg=0,11 GF=75%
µg=0,15 GF=62%
Dimen- Gewinde
steigung
sion Moment Klemmkraft Moment Klemmkraft Moment Klemmkraft
[mm] [Nm] [kN] [Nm] [kN] [Nm] [kN]
NL3 M3 0,5 1,3 2,4 1,2 2,4 1,3 2,0
NL4 M4 0,7 3,0 4,2 2,7 4,2 3,0 3,5
NL5 M5 0,8 5,9 6,8 5,3 6,8 5,8 5,6
NL6 M6 1,0 10,3 9,6 9,3 9,6 10,2 8,0
NL8 M8 1,3 25 17,6 22 17,6 24,5 14,5
NL10 M10 1,5 47 28 42 28 46,6 23
NL12 M12 1,8 84 40 75 40 82,9 33
NL14 M14 2,0 133 55 119 55 131,8 46
NL16 M16 2,0 204 75 183 75 202 62
NL18 M18 2,5 284 92 255 92 282 76
NL20 M20 2,5 399 118 357 118 396 97
NL22 M22 2,5 554 145 497 145 550 120
NL24 M24 3,0 687 169 616 169 683 140
NL27 M27 3,0 1000 220 896 220 997 182
NL30 M30 3,5 1360 269 1220 269 1361 223
NL33 M33 3,5 1830 333 1640 333 1834 275
NL36 M36 4,0 2360 392 2110 392 2364 324
NL39 M39 4,0 3040 468 2720 468 3053 387
NL42 M42 4,5 3837 546 3428 546 3803 451
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
Nord-Lock® securing washer antirust steel

with screw A4 stainless steel
µg = Thread friction coefficient

GF = Pre-tension degree (indications of the screw supplier of the utilization of the screw stretching limit)
A4-70 A4-80
Gewinde- MoS2 µg=0,14 GF=65% MoS2 µg=0,14 GF=65%
Dimen-
Gewinde steigung
sion [mm] Moment
Moment [Nm] Klemmkraft [kN] Klemmkraft [kN]
[Nm]
NL3SS M3 0,5 0,8 1,5 1,0 2,0
NL4SS M4 0,7 1,8 2,6 2,4 3,4
NL5SS M5 0,8 3,6 4,2 4,8 5,5
NL6SS M6 1,0 6,2 5,9 8,3 7,8
NL8SS M8 1,3 14,9 10,7 19,8 14,3
NL10SS M10 1,5 28 17 38 23
NL12SS M12 1,8 50 25 67 33
NL14SS M14 2,0 80 34 107 45
NL16SS M16 2,0 123 46 164 61
NL18SS M18 2,5 171 56 229 75
NL20SS M20 2,5 241 72 321 96
NL22SS M22 2,5 334 89 445 118
NL24SS M24 3,0 415 103 553 138
NL27SS M27 3,0 604 134 805 179
NL30SS M30 3,5 820 164 1090 219
NL33SS M33 3,5 1100 203 1470 271
NL36SS M36 4,0 1430 239 1900 319
NL39SS M39 4,0 1840 285 2450 381
NL42SS M42 4,5 2316 333 3089 443
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.6.3.2 Other secured screw connections
Generally glued screw connections can only be secured again with the screw securing glue, make
WEICONLOCK (delivered with the tool set).
Exception Double pump discs
Fixing screws
Photo: Double p ump disc
In order to avoid ignition dangers by mechanical sparks double pump discs (DPM) may only be
dismounted (disassembled) as component in the company Niemann and afterwards new mounted /
balanced.
This has especially to be observed because double pump discs have to be balanced in
assembled condition because otherwise there will be an improper operation state due to the vibrations by the
occurring unbalance!
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
11.7 Individual maintenance / service plan
11.7.1 Individual maintenance / service plan

For each KREIS-BASKET-MILL® a maintenance / service plan individually suited to the delivered machine
type will be made on the basis of the above described general maintenance or replacement intervals in tabula
form.
11.7.2 Replacement intervals of the bearings

See chapter 7
11.7.3 Inspection- und maintenance works

See chapter 7
11.7.4 Lubrication chart

See chapter 7
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
12 In addition one file II with manuals/instructions of accessories.

ABB ACS 880 drives manual CD
ABB ACS 880 Supplement
ABB ACS Routine test report
SIEMENS / Loher Operating manual drive motor

VEM Operating manual hydraulical motor
Nero Paint
Tel. +49 (0) 54 28/9 50-0
Fax +49 (0) 54 28/9 50-1 99
12.1.1 Information signs at the machine

Place Piece Sign-No.
Machine head 1 5
1 6
1 7
1 10
1 11
1 12
1 15
1 16
1 17
1 48
1 49
1 52
Machine column 1 19
2 20
6 6
1 22
1 23
1 24
1 54
1 47
Mixing shaft bearing 1 31

1 29
Accessories 2 43
Switchboard 1 115
1 70

Máy nghiền rổ

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Máy nghiền rổ

Uploaded by

Copyright:

Available Formats

020119 HƯỚNG DẪN VẬN HÀNH MÁY

2.11 NOISE DEVELOPMENT...................................................................................................................... 46

6.1 SAFETY INSTRUCTIONS REGARDING THE MACHINE.............................................................................73

7.7.7 Hydraulic chart.............................................................................................................................. 98

11.6.3.2 Other secured screw connections............................................................................................... 136

1.1 Rank of the manual

1.2 Appropriate application

Explanation protective system:

Explosion group IIB

suitable for gas explosion hazardous areas

Mill material batch

1.3 Field of application

Division of the conductibility of liquids according to TRGS 727:

Examples of low- to medium-conductive liquids:

Extract from TRGS 727 (April 2016), table 17

Conductibility [S/m] Division

Thus electrostatic chargings / endangerings have to be observed separately.

1.4 Description KREIS-BASKET-MILL®

1.4.2 Grinding and dispersion instructions

- Material of the grinding media

Following data are available as dispersion parameters:

1.5.1 Grinding/grinding time

1.6 Pre-Dispersion with a heavy-duty-Dissolver

The current dispersion zone is near the toothed-disc periphery.

Direction for the viscosity of product

Addition of Components for the Dissolver-pre-dispersion

Heating of product at the pre-dispersion

Product quality by pre-dispersion with a heavy-duty-Dissolver

Speed control / viscosity dependent regulation of the KDV

Indications for the procedure of optimal Dissolver-pre-dispersions

Dispersion mistakes with a Dissolver-pre-dispersion

- Milling base gets into turbulences and trends to splash!

- No possibility to load the driving motor fully.

Form of the mixing disc

Development of Dissolvers for optimal pigment-dispersion

Production milling base 800 1 for KBM

Dispersion base for KREIS-DISSOLVER® KDV 491-49 with 36 kW

WILHELM NIEMANN GmbH & Co.

1.7 Layout of the grinding basket

1.7.1 Drawing of the grinding basket with radial seal

Pos. Description of the positions Pos. Description of the positions

1.7.2 Procedure of the disassembly / assembly of the radial seal:

i Clean the grinding chamber by rinsing it before the disassembly.

Unscrew the hexagon screw pos. 15

Unscrew / remove screws pos. 4 of the sieve holder pos. 2. (picture a)

Lift machine top.

Clean all components.

WARNING! RISK OF INJURY!

Special key to loosen and

Wrench to hold the

Timber between wrench

3. Reassemble in reverse order.

1.7.3 Dismounting of the radial seal

View from top

View from below

1.7.4 Drawing G-125869-18

1.7.5 Designation of machine components

carrier plate with clamping ring and sealing

Picture. Filling of the grinding chamber with grinding beads

This therefore concerns „conductible

Filling of grinding media

The red mark is valid for KBM in the delivery state

KBM 790- 100 FU