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SPE 88696

Well Integrity Management System (WIMS)


ZAKUM DEVELOPMENT COMPANY (ZADCO)
ABU DHABI, UNITED ARAB EMIRATES
Jamal Al- Ashhab, Mohamed Afzal, Dr. Cornelius O. Emenike

Copyright 2004, Society of Petroleum Engineers Inc.


INTRODUCTION:
This paper was prepared for presentation at the 11th Abu Dhabi international Petroleum
Exhibition and Conference held in Abu Dhabi, U.A.E., 10–13 October 2004.
The objective of developing Well Integrity Management
This paper was selected for presentation by an SPE Program Committee following review of
information contained in a proposal submitted by the author(s). Contents of the paper, as
System (WIMS) is to provide standard guidelines to
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to ensure that technical integrity of all the wells is
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at maintained throughout their life cycle, they operate
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
under safe condition and are capable to function
for commercial purposes without the written consent of the Society of Petroleum Engineers is continuously to achieve the targeted production/injection
prohibited. Permission to reproduce in print is restricted to a proposal of not more than 300
words; illustrations may not be copied. The proposal must contain conspicuous requirements. Well integrity is based on the
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
establishment and maintenance of confinement barriers
in the particular well. As per WIMS standards, a well is
considered integral if at least two separate and sound
ABSTRACT confinement barriers across each flow path between the
potential reservoir and surface are available all the time.
ZADCO owns more than 500 wells operating in UZ, UA
& ST fields to contribute in achieving the production WIMS very much emphasis on the problem prevention
targets as set by the Shareholders. To ensure that wells based approach (endeavour to predict & solve the
operate as designed for their assigned life (or greater) problem before it happens) that can accommodate
with all risks kept as low as reasonably practicable or as several direct advantages and benefits like reduction in
mentioned, it is important to insure individual well’s operating down time, enhancement in well control and
integrity. Hence, ZADCO developed an in-house “Well safety aspects, minimized unplanned repair intervention
Integrity Management System (WIMS)”, which defines & & cost impact etc.
provides the operating standards & guidelines for
maintaining the well integrity parameters, ensuring safe Major well issues that would have impact on the
well operations and securing well potential availability technical integrity and operability of a well viz; Surface
during its life cycle so that return on investment is Completion Components (Wellhead & X-mass tree),
maximized without the sacrifice of safety and Sub-surface Completion Components (downhole safety
environment. valve (DHSV), Gas lift valves, electric submersible pump
(ESP), Well Construction (Casing & Annulus),
The implementation of ZADCO’s well integrity process Communication Problems, Corrosion, Scaling, Non-
follows the cycle assurance testing, preventive hydrocarbon Effluents / Products, Well Operation
measures, monitoring, evaluation / assessment, control Suspension, Well Intervention Services (Electric/Slick
& remedy, audit / verification. Line, Stimulation, coiled tubing unit (CTU), Risk
Management Process & Auditing System, etc. have
This paper reviews WIMS in ZADCO. WIMS is been thoroughly discussed in the WIMS manual.
structured to include wellhead (surface) equipment,
downhole equipment and operational (process control). WELL BARRIERS:
WIMS places much emphasis on the requirement of
barriers for safety and environmental protection. The barrier is a protection measure to prevent an
uncontrolled release of hydrocarbons to surface via
Key Words: production strings or from reservoir to well annulus.
Primary barriers always control immediately the well’s
Well Integrity Management System, Well Barriers, up-stream side pressure, whereas secondary barriers,
Wellhead Equipment, Sub-surface Equipment, Scale which normally have no well-bore pressure against
& Corrosion Management, Risk Management. them, immediately supplement the primary barriers
(Fig.1). A barrier that loses its integrity is classified as
2 SPE 88696

non-integral barrier provided that a visible leak is Seals Integrity:


detected in the surface barrier or if the maximum
operating pressure in wellhead component exceeds its • For gas wells, tubing hanger ‘s metal-to-metal neck
working pressure or the H2S contents in the annulus fluid seal should not be tested from x-mass tree flange as
exceeds the NACE MR01-75 conditions. Corrosive it may cause the seal to collapse. However, the
environment, non-compatibility of elastomers with well same port can be used for monitoring purpose. It is
effluents, leak rate and higher temperatures are the advisable to approach the concerned vendor for
major factors that affect the resistance of the structural proper seal integrity test.
barrier (Annulus).
• The test pressure for tubing hanger seals is
WELL BARRIER ENVELOPE recommended to be equivalent to the working
pressure of x-mass tree. However, in case of casing
hanger seals, 60% of the concerned casing collapse
PRIMARY BARRIER SECONDARY BARRIER
pressure is considered as the test limit.
X-MASS TREE
• Hydraulic oil is recommended to be the test medium
EXIT TO TEST SUB SEAL and constant readings for 10 minutes of the test
TUBING HANGER SEALS RING GASKET
NEEDLE VALVE
pressure are considered as the acceptance criteria
PRODUCTION for each test.
ANNULUS

CONTROL LINE
• Check valves from any of the port should never be
DOWN HOLE SAFETY
VALVE removed unless pressure behind it is zero.
PRODUCTION CASING
TUBING STRING

KILL FLUID
Performance Testing of Static Components:
9 5/8” DUAL PKR

Gate valve bodies, crosses, tees, tubing/casing hangers


7” LINER TOP
and every cavity that exists between several
components are classified as static components. These
components can be tested hydraulically or against
CEMENT wellhead shut-in pressure and the acceptable criterion
FLOW UPPER ZONE
should be no visible leak detection. Testing frequency for
7” PERMENANT PKR
static components is recommended to be the 2 years,
irrespective of any test procedure.
FLOW LOWER ZONE

Performance Testing of Mobile Components:


Fig. 1 Well Barrier Envelop The gates, seats, stem packing and gate valve plugs are
classified as mobile components. These components
WELLHEAD COMPLETION MANAGEMENT: can be tested hydraulically or against wellhead shut-in
pressure. In case of hydro test, 110% of the maximum
Wellhead and X-mass tree play a vital role in controlling expected operating pressure of the component and in
the well flow. It is therefore quite necessary to other cases; maximum achievable wellhead shut-in
test/assure the integrity of all the components including pressure for 10 minutes at least is considered the test
valves & seals. Special attention to gas wells’ surface limits. The acceptable criterion should be no visible
components is considered mandatory. The performance external leak & zero pressure drops. Testing frequency
monitoring, testing and remedial work data should be for x-mass tree valves is recommended to be the 6
recorded in the prescribed forms as provided in the months and for annuli valves to be the one-year.
WIMS manual. Key guidelines and test procedures are
highlighted as following: Valves Integrity Failure Causes & Cures:
Gate Valves Integrity:
Malfunction Cause Cures
• Wellhead shut-in pressure and well fluid are to be Wells Valve gate and Disassemble the
used as test medium and the test duration should be pressure seat leak / are valve and reinstall
leaks past not installed the gate and seat.
minimum 15 minutes.
valve. properly
• Bubble test is to be considered as the acceptance Line fluid Bonnet gasket Tighten the bonnet
criteria for gas wells. However, leak rate should be leaks between leaks. nuts. If leak
valve body persists, replace
evaluated before further action is taken.
and bonnet. the bonnet gasket.
• Leaking valves are to be greased to confirm the test Downhole Valve gate not Disassemble the
results. eqpt. will not aligned valve and adjust
SPE 88696 3

pass through properly. gate position on


open valve. stem.
Valve “jumps” Excessive Pressurize Grease fitting Safety cap not Tighten cap or
open when pressure downstream flow leaking. on tight replace fitting.
pressure is differential line to approx. enough.
applied to across valve 75% of existing
actuator. gate. well pressure. Preventive Maintenance:
Valve does Pressure Bleed off actuator
not close. remains in pressure. Preventive maintenance is aimed at maintaining the
actuator
cylinder. Lubricate the
wellhead equipment as per procedures specified by the
Excessive valve. manufacturer, extend the components life cycle and
friction on gate. avoid harsh fluid entrapping inside gate valves cavity.
Hydrates or ice Warm the valve Preventive maintenance is further divided in two
in valve body. body to melt categories viz routine-based and non routine-based.
hydrates
Will not open Insufficient See lubrication Routine-based preventive maintenance at regular
or close. lubricant. instructions. interval is purposed to flush out the sludge/debris from
Restriction in See venting and body cavity and provide lubrication to valve stem
body cavity. lubrication
threads, bushing & gate/seat sealing surface in addition
instructions. Work
hand-wheel back to protection against corrosion. On the other hand, non
and forth sharply. routine-based preventive maintenance is purposed to
If ice or hydrates, protect the x-mass tree and valves internals from the
apply heat before expected corrosion attack as result of stimulation, killing,
venting and lubing. injection and descaling or polymer treatment operations.
Hard to Iced up due to Vent and apply
operate. restricted flow, heat to valve body. General guidelines for the preventive maintenance are
hydrates or low (Do not use an highlighted as following:
temperatures. open flame).
Accumulation of See venting and
mud, sand or lubrication • No job to be started without work permit.
other foreign instructions. • Cathodic protection system to be removed and
matter in valve
remote operating system to be bypassed prior
body.
Stem threads Repair or replace. starting maintenance job.
damaged. • Greasing pressure should never exceed the working
Shear pin Realign pin.
pressure of the valves.
dragging on
bearing cover. • The type of grease to be used as per API standard
Hand-wheel Stem or stem Call field control and the amount of grease and application
not working. nut is broken or center (FCC) procedures to be followed as per concerned
threads are representative.
equipment manufacturer’s recommendation.
stripped.
Sheer pin is Replace sheer pin. • It should be ensured that grease flows through valve
broken. cavity.
Restriction in Gate not Stroke valve fully
bore of valve. properly aligned several cycles • All wells to be treated as hazardous and never
with bore of from full open to attempt to remove or tighten any thing under
seats. full close position. pressure.
Erratic Stem threads Back up from hard
operation. damaged. operating spot • Proper inhibitor to be used to flush out the valve
before continuing cavity after each stimulation job.
in one direction.
Replace when
practical. Hydraulic Actuators Preventive Maintenance:
Bearing needs Lubricate
to be lubricated. bearings. Hydraulic actuators are the most important components
Bearings are with respect to their response (quick opening or closure)
broken. Replace bearings. against any abnormal or normal situation. Therefore,
Leaking Leaking bonnet Replace seal ring. implementation of an effective periodical preventive
bonnet flange. seal ring.
maintenance program can ensure their integrity and
Leaking Packing and/or Replace packing
around stem. stem damaged. or stem as smooth operation. It is recommended that all the
needed. actuators must be function tested every 3 months and
Will not seal Worn or Replace worn they must close with in 30 seconds.
4 SPE 88696

SUB-SURFACE COMPLETION MANAGEMENT: API approved workshop as per API standards “API
Spec. 14A”.
Sub-surface components of any well construction play
an important role in well operation & well safety. It is Gas Lift Valves:
therefore considered necessary to ensure that sub-
surface components of a well functions properly and Gas lift valves are the key components of any gas lift
their integrity remains intact through out their life cycle. well’s construction. Prior to the installation of any gas lift
Description of key sub-surface components and the valve, its integrity should be ensured according to API
standards/guidelines to test assure their integrity is Spec. 11V1 by performing different tests e.g. bellows
discussed as following. assembly test, stem-seat test, reverse flow valve
leakage test etc. All these tests should be performed in
Down Hole Safety Valve: accordance to manufacturer’s specification &
procedures.
Two types of down hole safety valves viz surface
controlled sub-surface safety valve (SCSSV) & sub- As a first step towards post-completion integrity
surface controlled sub-surface safety valves (SSCSSV) preventive measures for new wells, where tubing and
are in place to control the well flow during any abnormal annulus are both filled with completion fluid, it is highly
situation. SCSSV type valves, either tubing retrievable or recommended to strictly follow the standard unloading
wireline retrievable, operate to open by hydraulic procedures. In case of the already unloaded wells, same
pressure applied to a piston valve via control line and procedures are normally applied but with certain
close by a counter acting spring. On the other hand, deviations like casing pressure can be increased fair
SSCSSV type valves like velocity valve (storm choke) & rapidly as no completion fluid exists in the annulus and
injection valve operate to close directly by the abnormal the well kicks off much quicker.
behavior of produced or injected fluid.
It is important to establish a track record of the gas lift
It is recommended that open/close function of the down valves usage history and maintenance data. Whenever
hole safety valves to be checked every 3 months and the gas lift valves are retrieved for repair or replacement
pressure test performance (bleed off above valve) to be purpose, ‘Failure Report’ form, as provided in the WIMS
reviewed every 6 months. The degree of DHSV integrity manual, shall be prepared.
depends on the observed leak rate, which can be
calculated as per Eq.1. SCALE MANAGEMENT:

Q = 60*{(P2-P1) / (T2-T1)}*V …… Eq. 1 The objective of scale management is to define the


Where, preventive, corrective and monitoring policy to prevent,
Q = Leak rate in SCF/hr treat and control the scale deposition and behavior in UZ
P2 = Final pressure in psig wells. Normally two major types of scale deposits are
P = Initial pressure in psig found across the tubing strings in Zadco wells, which are
T2-T1 = Time in minutes when pressure increases
from P1 to P2
hard and solid state in shape (Fig. 2)
V = Volume in cubic feet
1. Strontium Sulfate (SrSO4) represents approximately
Leak rate of 6.3 USG/hr. for oil wells and 400 USG/hr. 70% of the overall scale deposition cases.
for water wells is considered to be acceptable. In case of 2. Calcium sulfate (CaSO4) represents approximately
gas wells, acceptable leak rate depends on tubing size. 25% of the overall scale deposition cases.
For example, 124 psig/hr. pressure build-up in a 3 ½”
tubing is considered acceptable in ZADCO. Any test 3. The remaining 5% scale deposition cases comprised
failure is to be recorded in the prescribed ‘Failure Report’ of miscellaneous such as carbonates and corrosion
form as provided in the WIMS manual. by products.
The main cause of such scale deposition in the
Preventive Maintenance: producing wells is the incompatibility between the
formation water (enriched with minerals) and injected
In order to avoid any risk in operating DHSV due to any seawater (enriched with Sulfates / Carbonates). Scaling
solids, scale or asphaltene deposition on its body or due phenomena occurs due to reaction between the minerals
to packing deterioration, it is imperative to replace the & Sulfates / Carbonates when the injected seawater
DHSV every year in gas wells and every 2-3 years in oil breaks through and mixes with formation water
or water wells. Besides, every time when the DHSV is accompanied with change in thermodynamic conditions.
pulled out of hole during any down hole operation, it
must be thoroughly inspected, serviced or even Scaling Impact on Well Integrity:
replaced if its overall condition is found deteriorated.
DHSV should be repaired and function tested in an Technical integrity of tubular is badly affected with scale
SPE 88696 5

deposits as it causes the cross sectional flow area of a


string (ID) to reduce or completely plug off, which
ultimately results in partial or total production loss.
Safety barrier integrity by eliminating the functioning of,
down hole safety valve (DHSV) and the check valve
(NRV) installed at the surface flow lines, is also affected
by scale deposits. In addition, it restricts achieving the
reservoir-monitoring program.

Scale Monitoring Program:


Fig. 2 Scale Deposits
Two monitoring systems are in place to track the scale
deposition and production parameters across the CORROSION MANAGEMENT:
completion / production facilities.
This section addresses corrosion management of wells.
a. Mechanical System It is known that corrosion is a major threat to wells.
Hence, strenuous efforts are made to contain corrosion
• Wireline tubing check for tubing clearance. in all its ramifications. Emphasis is, therefore, put on
• Choke calibration and NRV inspection/ function corrosion management as a means to assure asset
test on annual basis. integrity.
• Scale sampling from the strings suspected with
scale deposits. Corrosion management is divided broadly into corrosion
control and corrosion monitoring.
b. Prediction System (Simulation Model)
Corrosion Control:
Zadco has developed Simulation Model (software
program) to predict the wells/ strings that might have This is achieved by material selection, corrosion inhibitor
scaling tendency. Produced water analysis squeeze treatment, continuous inhibitor injection, water
parameters are loaded in the model on monthly injection treatment, annulus brine treatment and WHPT
basis as well as the wet strings are further updated structure Cathodic protection.
for mechanical monitoring to confirm the potential of
scale deposition. Proactive scale treatment is Material Selection:
planned on model prediction results.
Material section for completion string, casing and x-mass
Scale Prevention & Remedial Process: tree depends on the reservoir and process operating
conditions, the stings are either carbon steel (L-80) or
Frequent wireline gauge cutter / scratchier runs should 13% Cr (L-80). After gas breakthrough (GBT) in Upper
be made in the strings, producing water or have scale Zakum the string material may be upgraded. Selection
potential, to prevent / remove scale deposits. In case of material for the strings is generally carried out by the
wireline tools fail to remove the scale deposits then aid of software “ZADCORE”, the ZADCO down hole
following two methods should be used to remove the corrosion model. Casing is made of carbon steel (Grade
scaling. C-75) and x-mass tree material selection is based on
API6A. ZADCO’s current x-mass tree grade is EE trim.
a. Chemical Treatment (Scale thickness <0.5”)
Corrosion Inhibitor Squeeze Treatment:
Affected tubing string is soaked with appropriates
scale removal chemical solvent for 48 hours and This treatment is used for the protection of some existing
then flowed back. Agitation action with wireline tools carbon steel production tubing so that life is possibly
is performed after 24 hours. prolonged till the production string is replaced with
b. Mechanical Treatment (Scale thickness >0.5”) 13%Cr. All low potential production wells equipped with
carbon steel tubing having no serious scaling and
Tubing string with heavy & hard scale deposits are annulus pressure problem, with produced water cut in
mechanically treated by using Jet Blaster Tool on excess of 2% should be squeeze treated with corrosion
coiled tubing and pumping down the gelled water inhibitor on regular basis. Wells due for imminent work
and beads mixture to remove and lift the scale over are also excluded from squeeze treatment.
deposits.
The quantity of inhibitor to be squeezed should be
calculated in accordance with a semi empirical formula
which is based on 60 ppm rate over 120 days
production. This does may change according to the
6 SPE 88696

prevailing water cuts or the monitoring results in order to Downhole Corrosion Coupons:
achieve maximum protection period, which is targeted as
4 months per each treatment selection of inhibitor is Corrosion coupons are hung inside tubing tail pipes for a
based on laboratory compatibility testing followed by standard period of time (usually one month) then
field trials. retrieved to calculate the tubing corrosion rate. This
method is used to achieve the following:
Continuous Inhibition Injection:
1. Establish the corrosion inhibitor squeeze adequacy
For gas lift wells, corrosion inhibitor should be according to the prevailing process conditions and
continuously injected in the gas lift line at the inlet to the water cut.
annulus between the string and 9 5/8 casing. The 2. Develop the inhibitor batch volume in order to
purpose is to provide protection to the carbon steel ensure maximum protection period.
production tubing and associated WHPT production 3. Compare the different inhibitor performance hence
manifold and subsea oil production lines. the selection of cost effective corrosion inhibitor.

Water Injection Treatment: Analyses of Annulus Fluids:

The injection water is treated for corrosion protection at Samples from high annulus pressure wells are to be
the water treatment plant for oxygen removal and collected for compositional analyses for water and oil.
biocide control. These analyses are reviewed in the context of risk and
asset integrity.
Annulus Brine Treatment:
Wellhead (Surface) Corrosion Coupons:
Packer fluid inhibitor contains biocide, corrosion inhibitor
and oxygen scavenger. Three of the chemicals shall be Corrosion coupons are installed on few wellheads to
compatible (pitting and crevice attacks are potential measure corrosion potential inside tubing, … etc.
problems). Oxygen scavenging may be slow & costly. Similarly, corrosion coupons are also installed in the few
For any stream that will be stagnant such as packer water injection headers to measure corrosion in the
fluid, the total corrosion resulting from the dissolved surface piping. For water injection limits of corrosion
oxygen is very small and is over as soon as the oxygen coupons are set at 2MPY corrosion rates, in case of high
is consumed. “The oxygen scavenger needs to be corrosion rate or bacterial activity, measures like pigging
added in pump down. The suppliers of ‘Clear brines’ do and biocide treatment are taken which indirectly reduces
not like to do this as it makes the fluid somewhat cloudy. the risk of corrosion inside the water injection tubing.
But this reduces corrosion more than anything else.
Water Injection Monitoring:
WHPT Structure Cathodic Protection:
Injection water quality is being monitored at the surface
WHPT sub-sea structure is protected with (Al-alloy) of the injection platform at the rate of 1-2 times per
sacrificial anodes installed at different parts on the month. This monitoring involves the assessment of
structural members including conductor pipes. However, Sulphate Reducing Bacteria (SRB) activity either through
as per new strategy, 30” conductor pipes exposed to the a water sample or through a biostud at the platform
surface are to be painted prior to installation. injection header, if available.

CORROSION MONITORING / INSPECTION: IMPLEMENTATION OF WIMS:

The monitoring methods listed below are being carried This implementation involves function/ integrity test of
out on tubing of the well to ensure the corrosion control various well components at a defined frequency. This
measures and practices are adequate. They also summarized in the table below. The results are needed
provide a feedback on extra measures to be taken to for decision-making.
ensure facility integrity.

Caliper Survey:

Multifinger caliper surveys were extensively conducted


inside the tubing in the past to produce a model for
tubing corrosion. The surveys provided very useful data
about tubing metal loss with emphasis in corrosion
inhibitor efficiency and effectiveness. It shall be used
whenever this is required to establish a particular tubing
condition.
SPE 88696 7

MAINT. /
FUNCTION /
COMPONENT INSP.
INTEGRITY TEST
FREQUENCY
Corrosion Monitor Corrosion 3 months
Monitoring (Oil in tubing by WL
Producers) (installation of
corrosion
coupons).
Carryout CI
squeeze treatment
in the wells that
might have
corrosion
tendency

Sticky Material WL checks to 3 months


Monitoring monitor sticky
(Gas Injectors) material presence
in tubing, DHSV,
nipple profile.
Collect samples
and analyze

H2/H2S Monitor annuli 6 months


Monitoring gas, collect
samples and
analyze to check
for any presence
of H2 /H2S gas in
the annuli
Fig. 3 Annulus Integrity Assessment Process
Gas Break Closely monitor 3 months
Through near by producers RISK MANAGEMENT:
Monitoring for gas break
through in gas The risk management plays a crucial and integral role
injection area. during WIMS implementation. Risk based technique is
mandatory for effective well integrity management. Risk
ANNULUS INTEGRITY MANAGEMENT: elimination activity should focus on most critical work
and integrity / barriers. It is intended that all aspects of
The annulus management is an essential part of the well will be conducted to maintain a level of risk As Low As
integrity process during the well operation phase as Reasonably Possible (ALARP).
producer or injector. Frequent testing of annulus Under specified operating conditions, there is no
pressure shall be carried out in order to pin point those intolerable risk of failure endangering the safety of
wells, which may need investigation as to the cause of personnel, environment or asset value. Once hazards
the annulus pressure. Likewise, surface & down hole are identified along with effects, a qualification and
communication tests shall be carried out on those wells evaluation of the effects have to be carried out mainly
showing high annulus pressures so that rectification or their exposure to personnel, well, process and
further investigation can be recommended. Annulus environment. Risk assessment process shall follow the
integrity assessment process is shown in Fig. 3. ADNOC ‘Risk Potential Matrix Qualitative’ criterion (Fig.
4).
8 SPE 88696

Risk Potential Matrix Qualitative


PROBABILITY
A B C D E
Happens
Has occurred Has occurred Has Occurred Several times Happens several
Environ- Repu- in World-wide in other in specific per year in times per year
Severity People Assets
ment tation industry but ADNOC Group ADNOC Group specific ADNOC in same location
not in ADNOC Company Company Group or operation
Company
Mulitiple
Inter-
fatalities or Extensive damage Massive
5. Catastrophic national
permanent > 10 Million effect
impact
HIGH RISK
total
Single fatality
Major Damage Major National
4. Severe or permanent
< 10 Million effect impact
total disability

Major injury or Local Damage Localised Considerab


3. Critical
health effects ~ 0.5 Million effect le impact MEDIUM RISK

Minor injury or Minor Damage Minor Minor


2. Marginal
health effects ~ 0.10 Million effect impact

Slight injury or Slight Damage Slight Slight


1. Negligible
health effects <0.01 Million effect impact
LOW RISK

Fig.4 Risk Potential Matrix Qualitative

CONCLUDING REMARKS: In order to make the campaign cost effective and to


avoid additional resources requirements & time, the
In order to assess the compliance of UZ wells with the wells selection is synchronized with annual data
developed standards and ensure their integrity, WIMS gathering schedule for the year 2004.
implementation process was piloted on 15 selected wells

(8 Prod., 5 WI & 2 GI) by dividing into two section;


Wellhead Equipment Integrity & Downhole Equipment
Integrity. Extra resources (with additional budget) were
utilized during this pilot campaign. Couple of wells could
not be approached due to rig on location & hot work
activities on concerned wellhead platforms.

Downhole equipment integrity of all the approached


wells was found in compliance with WIMS standard. On
the other hand, x-mass tree valves of many wells were
found passing, hydraulic actuators closure time was
much higher than WIMS standard and a couple of wells
were bearing sustainable annulus pressure. Efforts are
in hand by the concerned maintenance team to rectify
the pointed faults & ensure the integrity of the affected
components.

The second campaign of ‘WIMS Process’ on 60 more


wells comprising of different categories (Prod., WI & GI)
has been launched with the aim to complete it during
year 2004.

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