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Method Statement Piping Works
Method Statement Piping Works
Method Statement
For
Piping Works at Site – for New Piping at Dabbiya
Clusters 14P-9J-7G-5E-1A
Revision Status:
Second Issue CM CM CM
First Issue CM CM CM
REV DATE STATUS PREP.BY CHKD. BY APPD.BY
Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
TABLE OF CONTENTS
1. PURPOSE
2. SCOPE
3. REFERENCES
4. DEFINITIONS
5. RESPONSIBILITIES
6. SEQUNCE OF WORKS
7. QA/QC
8. RESOURCE
9. HSE REQUIMENTS
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
1.0 Purpose:
The purpose of this methodology is to provide a systematic control and direction for the activity
for the installation of piping at site. This method statement provides the expectation to execute
work in safe, eco-friendly manner and in compliance to the ADCO HSE and Quality
requirements.
2.0 Scope:
As part of the scope of work for the Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
project Matrix is to carry out the installation of piping at site and other associated works. This
installation will be comprised of welding of field joints and the assembly of completed pipe
spools which were prefabricated at Matrix’s workshop.
As it stands there are five clusters in Dabbiya under this scope, all of the clusters will require the
installation of new piping. The piping will vary in terms of pipe class, where some wells will
have 1500# piping for the water injection wells and others have KG10 piping for gas injection.
The following clusters will be covered under this scope:
3.0 References
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
ADCO WS-1 Rev2-Specification for welding and inspection of shop and field fabricated
carbon steel process and utility.
DOC No P12169 REV1- Project Quality Plan
4.0 Definitions
Client - Abu Dhabi Company for Onshore Oil Operations ( ADCO)
5.0 Responsibilities
Matrix shall arrange all the resources deemed necessary for carrying out the works related to
the piping installations. In addition to the above Matrix will also ensure that adequate safety
precautions are put in place in order to carry out the job in a safe manner.
Construction Manager:
The Construction Manager is responsible in executing the works as per ADCO procedure
and approved method statement.
Supervisor/ Foreman:
Ensure that welding equipment, baking oven, quiver are in good condition.
Ensure welding is done as per the approved WPS and approved for construction
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
QC Inspector:
Carry out the inspection as per the Inspection and test plan.
Approving/ rejecting the item based on inspection.
Submitting the quality records to the client and getting their approval.
Responsible to keep records of all inspection related activities & Material traceability.
Adhere to the HSE requirements.
HSE Officer:
Advise the construction crew on HSE aspects and ensure their safety.
Arrange through Job performer for tool box talk covering risk assessment in language
understandable by workers.
Cross checking certified material devices and equipments are used.
Do weekly, monthly HSE audit.
Ensure appropriate safety measures are taken as per the risk assessment and
controlled documents.
Ensure that all staff adhere to the HSE plan and HSE requirements.
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
of fire retardant material. Any live facilities will be covered with the fire retardant
blanket as an additional precaution.
Welding shall be done as per the approved procedure, specification and approved for
construction drawings.
Approved welders for the specific WPS shall be used for welding.
Welded surfaces shall be clean and free from grease, oil, paint or other foreign
material which are detrimental to welding.
When the weather does not permit satisfactory workmanship welding shall not be
done, on site in windy condition the pipe ends shall be closed to prevent through
draughts during welding. Suitable covering using tarpaulin (fire retardant) shall be
provided. Welding shall not be done when the weld surface is wet or when the area is
exposed to rain and strong windy conditions. Preheating to be done properly during
cold weather.
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
ensure that the proper valves are installed in the proper location.
Valves shall be installed in the closed position except for ball valves and plug valves.
New gaskets will be installed between the valve flange and pipe flange. Final
tightening of all nuts shall be done once proper alignment is achieved.
Bolting of flanges will be done in a cross pattern.
All bolts, gaskets and valves shall be properly stored to avoid contamination with the
environment. Valve ends will be sealed until installation and gaskets and bolts shall
be kept clean of any debris such as sand.
6.6 Scaffolding
Scaffolding if required shall be erected by qualified personnel in a safe and suitable
manner.
Scaffolding above 2 m in height shall be inspected by a scaffolding inspector and a
scaff-tag shall be signed and provided on the scaffolding near the ladder. No one shall
use the scaffolding without the scaff-tag being approved.
Scaffolding material to be used shall be in good conditions, brass hammer shall be
used to assemble and tighten the scaffolding locks.
7.0 QA/QC
7.1 Weld Identification
Each weld shall be uniquely identified with the joint number and welder number.
After completing the weld the welder shall mark the joint no: & welder no: near the
weld using paint or indelible crayon.
After welding each spool the line no, spool no & etc shall be marked / tagged on the
spool and stocked over wooden sleepers or other suitable material above ground.
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
8.0 Resources
Welding machine
Grinding machine
Preheating torches with propane gas cylinders
Holding ovens/baking ovens
PWHT equipment
Hiab, Crane, trailer
Cutting tools
Generator
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Al Dabbiya Phase-1 Additional Injection Wells Tie-Ins
Contract No. 15410.01/EC10825; Matrix Project No- P12169
Method Statement for Piping Works at Dabbiya Clusters
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