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Manufacturing Plant Quality and Technical Evaluation Questionnaire
Notes:
• All information to be provided must be relevant to the subject manufacturing plant to be evaluated
• This questionnaire has been designed to cover the manufacturer of broad spectrum of materials and equipment. So, some of the questions may not apply to your particular product range.
• All information provided are considered confidential
1. GENERAL INFORMATION
Vendor's Name: Jain Irrigation Systems Ltd.,
Name of manufacturing plant: Jain Plastic Park, Post Box No.72,N.H.No.6, Bambhori, JALGAON‐425001,Maharashtra, India.
Address (including City): Jain Plastic Park, Post Box No.72,N.H.No.6, Bambhori, JALGAON‐425001,Maharashtra, India.
Country: India
Plant ID (3000XXXX) if applicable):
Is Sales organization situated on this site? Yes
If not or not applicable, please provide details (Location, Organization, etc.):
Is Engineering and Design of the product done on this location? Yes
If not or not applicable, please provide details (Location, Organization, etc.):
Does your organization have presence in Saudi Arabia? No
If yes please provide details (Location, Organization, Website, etc.):
If No, are there any plans for presence in Saudi Arabia? Not Applicable
Please provide details (Location, Organization, Timeline, etc.):
Do you provide any field support entity? Not Applicable
If yes please provide details (Location, Organization, Website, etc.):
Do you provide any field support entity in the Kingdom of Saudi Arabia? Not Applicable
If yes please provide details (Location, Organization, Website, etc.):
Do you evaluate the competency of the field support personnel? Not Applicable
2. CERTIFICATIONS
Is your company ISO 9001:2015 Certified? Yes
Scope of ISO Certification: Please refer our ISO Certificate
Jain Plastic Park, Post Box No.72,N.H.No.6, Bambhori, JALGAON‐
Plant address on the ISO Certificate: Yes
425001,Maharashtra, India.?
Certifying Organization: TUV NORD CERT GmbH
Certification No.: 44 100 000472/01
Issued On: 8‐Oct‐2017 Expiry Date: 18‐Oct‐2020
List all other relevant certificates (ASME, API, ISO, etc.)
Certification Issued By (Certification body) Issued On Expiry date
ISO 14001‐2015 TUV NORD CERT GmbH 19‐Oct‐17 18‐Oct‐20
ISO 45001‐2015 TUV NORD CERT GmbH 1‐Jan‐19 18‐Oct‐20
ISO 50001‐2015 TUV NORD CERT GmbH 21‐May‐19 20‐Aug‐21
DVGW DVGW CERT GmbH 27‐Sep‐18 30‐Apr‐23
SGS CONFIRMITY CERTIFICATE SGS India Private Limited 12‐Feb‐20 31‐Dec‐20
Please attach the details separately if the above space is insufficient.
Production 9COM is manufactured and tested at Jain Plastic
Applicable standards (ASME, API, ISO,
9COM Description Applicable limitation capacity (quantity Park, Post Box No.72,N.H.No.6, Bambhori,
Others)
per year) JALGAON‐425001,Maharashtra, India. ?
PIPE NON‐METALLIC; ANY NPS, CHLORINATED POLYVINYL
CHLORIDE (CPVC), IS 15778, ASTM D 2846, ASTM F441, SOLID‐
WALL, MAXIMUM TEMPERATURE IS 82C HOT AND COLD WATER
6000000030 INSTALLATIONS AND FOR HEATING SYSTEM INSTALLATIONS 245330 MT IS, DIN, AS/NZS, ISO, ASTM, Others Yes
SYSTEM. HOT AND COLD WATER INSTALLATIONS WITHIN
BUILDINGS, WATER FOR HUMAN CONSUMPTION, WATER FOR
HEATING SYSTEMS.
Please Choose
Please Choose
Please Choose
Please Choose
Please Choose
Please attach the details separately if the above space is insufficient.
Remarks (if any):
4. ADDITIONAL INFORMATION ON PRODUCTS MANUFACTURED AT THIS PLANT (NOT APPROVED FOR ARAMCO)
Please attach the details separately if the above space is insufficient.
5. ENGINEERING AND DESIGN CAPABILITIES
List all the Engineering Specialities in the below provided space:
Civil, Mechanical, Polymer, Industrial, Electronic, Agricultural etc.
Are all Engineering and Design activities performed in‐house? Yes
If not, which part of engineering is outsourced?
If not, please provide details of Engineering organization (Location,
Organization, Website, etc.):
Did you encounter any organizational change that impacted the engineering organization? No
If yes, please explain:
Do you have any agreement with Licensor/Engineering firm? Not Applicable
If yes please provide details (Organization, Website, etc.):
Is this agreement still valid?
6.2 Additional information
Are there any plans to move production and or other activities to other locations in the nearby future? No
If Yes, please specify, including timeframe:
Are there any plans to invest in current infrastructure / expansion? Yes
If Yes please specify: In line with companies investment and capacity expansion plan
Are storage facilities adjacent to shop and work areas? Yes
Does your company have dedicated areas to perform:
1. Receiving inspection Yes
2. In process inspection Yes
3. Final inspection Yes
Any additional remarks:
7. CUSTOMER MANAGEMENT
Is there a process in place to evaluate customer specifications and requirements during the offering stage? Yes
Is there a process in place to ensure the requirements specified by the customer, including delivery activities, are met? Yes
Is there a process in place in how to communicate with customer during production phase? Yes
Is there a process in place to review and resolve contract or order requirements which differ from those previously defined? Yes
Do you have a formal customer complaint procedure? Yes
8. HR / TRAINING
8.1 General
Do you have written job descriptions for all personnel? Yes
8.2 Training
Do you have a Training Program? Yes
Do you maintain records of the training and training effectiveness? Yes
Does the Training Program in place have the following elements:
New Hire Program Yes
Skill matrix (for Workshop Personnel) Yes
At the start of new product manufacturing Yes
Welder certification / re‐certification Yes
NDT certification / Eye test (Annual) Yes
Risk, Health and Safety Yes
If applicable; Other training programs in place:
Do you comply with the Aramco requirements, regarding procurement of Aramco RVL material as sub components of your products (if applicable)? Not Applicable
Do you have a controlled list of your approved suppliers? Yes
Are your approved suppliers assessed and monitored in line with defined criteria? Yes
Please specify your actions for Low
As per vendor management guidelines laid down in internal purchase department documents
performing suppliers
Are purchase orders issued to sub‐contractors / suppliers reviewed to assure that your and / or customer requirements are incorporated? Yes
Do you have a procedures / quality control plans in place to control the externally provided products and services? Yes
10. APPROVED SUPPLIERS/SUBCONTRACTORS
10.1. List the Suppliers of Major raw materials/Sub‐Components
Sub‐Supplier Raw Material/Sub‐Components
Confidential
Please attach the details separately if the above space is insufficient.
10.2. List the major Sub‐Contractors of work/service (external or performed in‐house) (alternatively, please attach a list)
Sub‐Contractor Sub‐Contracted Work/Service Type of Service
Confidential Please Choose
Please Choose
Please Choose
provide these details Please Choose
Please Choose
Please Choose
Please attach the details separately if the above space is insufficient.
11. QUALITY CONTROL INSPECTION
Is there a standard Quality Control Program (Inspection & Test Plan)? Yes
If No or Not Applicable, please specify how the process control is implemented:
Are customer specifications and requirements incorporated in the standard Quality Control Program? Yes
12. MANPOWER (AT PLANT UNDER EVALUATION)
12.1 Contact Details of Quality Head (Focal Point for Quality Matters):
Quality Dept. Head Enigeering/Tech Dept Head Sales Dept Head Corporate Level Contact
Name: Mr. Manoj Jain Mr. Sukumar Mr. Ankur Jain Mr. Atul Jain
Address/Location: Jain Plastic Park Jain Plastic Park Jain Plastic Park Jain Plastic Park
Email: jain.manoj@jains.com jisl@jains.com jain.ankur@jains.com atul@jains.com
Phone(including Country and Area code): 912572258011 912572258011 919422774926 912572258011
12.3 QA/QC Organization
Designation Number Designation Number
Trained Auditors (ISO, Q1 etc.) Quality Control (Final Inspection, FAT, etc.)
Quality (Project) Certified Welding Inspectors (CSWIP etc.)
Quality Control (Incoming/Receiving) Certified Coating Inspectors (NACE etc.)
Quality Control (In‐Process) Others (Please specify here)
Total Staff in QA/QC Organization: 249
12.4 NDE Organization (Not Applicable)
Certified Personnel for: Level 1 Level 2 Level 3
Visual
Penetrant
Magnetic Particle
Ultrasonic (Conventional)
Ultrasonic (Advanced) (e.g. TOFD etc.)
Radiographic
Other (If yes, Please specify here)
Total Staff in NDE:
12.5 Production Organization (Details in 12.2)
Designation Number Designation Number
Project Engineers Machine Operators 2418
Production Engineers 232 Assembly Personnel
Planning Engineers Packaging / Shipping
Painters Others (Please specify here)
Warehouse and Stores 264
Total Staff in Production: 5276
12.5.1. Welders (Details in 12.2)
Process: Welder Qualification Code/Standard: No. of Welders:
SMAW:
GTAW:
FCAW:
SAW:
Welding Operators:
Others (Please specify here)
Total Welders: 116
13.2 Software used in your plant(s)
Software Availability If yes please specify Software Name
Finite element Analyses Yes Confidential
Planning or Inventory Control (MRP, ERP, etc.) Yes Confidential
Computer Aided Design (CAD) Yes Confidential
Computer Aided Manufacturing (CAM) Yes Confidential
Computer Aided Engineering (CAE) Yes Confidential
Statistical Process Control (SPC) Yes Confidential
Others (Please specify here) Please Choose
Others (Please specify here) Please Choose
Others (Please specify here) Please Choose
13.3 Welding Machines being used in your plant(s)
Welding Machines Availability If yes, please indicate the number of machines
SMAW Yes Confidential
GTAW Yes Confidential
FCAW Yes Confidential
SAW Yes Confidential
Robot Welding Yes Confidential
Laser Welding Yes Confidential
Others (Please specify here) Please Choose
Others (Please specify here) Please Choose
Others (Please specify here) Please Choose
13.4 Other Processes used in your plant
Process Availability In‐house/Out‐sourced
Machining In‐house (Own)
Surface Preparation / Painting / Coating In‐house (Own)
Heat Treatment In‐house (Own)
Welding In‐house (Own)
Casting In‐house (Own)
Forging In‐house (Own)
Others (Please specify here) Please Choose
13.7 Maintenance Program
Is there a maintenance program available for the plant and equipment? Yes
If No please explain:
Are the welding machines being calibrated for: Please choose
1. Voltage Please Choose
2. Amperage Please Choose
3. Gas flow Please Choose
If No please explain:
Is an identification system in place for all machines in the shop? Yes
14. CALIBRATION
Do you have a maintenance and calibration system for measuring devices which covers:
1. Traceability to reference standards Yes
2. Records Yes
3. Calibration frequency Yes
4. Calibration due dates Yes
5. Preventing use of non‐calibrated / damaged devices? Yes
If any of your answers to 1‐5 are "No" or "N/A" please clarify:
Do you maintain controlled environment (such as temperature or humidity) where is required? Yes
Is employee‐owned measuring equipment allowed to be used on the premises? No
15. TRACEABILITY
Do you have a system to maintain traceability from Raw Materials to Final Product? Yes
Does your company apply full traceability of measurement? Yes
If your company applies full traceability please provide details on how this is
Strict compliance to TQM proceeses laid down in JISL SOP
implemented?
If any of your answers to 1‐4 are "No" or
"N/A" please clarify:
Are all NCRs communicated to the Customer? No
If No, Please specify here QA guidelines state any non compliant material must be disposed off and cannot be resused in any manner.
Is there a system in place for approval of rework, repair, disposal or acceptance as it is? No
If No, Please specify here
17. DECLARATIONS AND SIGNATURES
Please confirm the below statement (*)
Jain Plastic Park, Post Box No.72,N.H.No.6, Bambhori, JALGAON‐425001,Maharashtra, India. hereby confirm that the Lead assessor will be allowed to take
photographs, or upon request, a company representative will take photographs of the facility during the audit on behalf of the Lead Assessor. The photographs will Yes, agreed
relate to the overall facility; receiving inspection; test equipment; storage, and current manufacturing of commodities (9COMs) linked to the evaluation request.
(*) Please note that lack of confirmation may delay the approval process
If you do not agree, please provide details:
If you do not agree and you have an alternative solution to resolve the issue, please provide
details:
I hereby declare that the answers contained within this questionnaire are true and accurate to the best of my knowledge. I understand that the information will be used in the evaluation process to assess
Jain Plastic Park, Post Box No.72,N.H.No.6, Bambhori, JALGAON‐425001,Maharashtra, India.’s suitability as a manufacturer and/or a supplier.
QMS Certification Compliance Letter
Q1 ISO 9001:2015 Certification Attached T1 Signed compliance letter to mandatory SA engineering Please Choose
requirements (MSAERs) and/or International standards.
Company Details
Quality Personnel Qualifications Company’s history; business scope; manufacturing facility
Q2 Qualification records of available required QA/QC personnel Please Choose T2 location, size, and layout. Flow chart of of value chain (Sales, Attached
Engineering, Procurement, Manufacturing, Testing, Delivery,
Aftersales) including outsourced processes.
QMS Documented Information
Latest documented information determining the scope of the Quality
Management System “QMS” (or Quality Manual) which shall include:
Products List
a. Quality policy and objectives
Q3 Attached T3 List of manufactured products, and key raw material; Attached
b. Detailed quality organization chart
classify proprietary/patented or non‐proprietary
c. List of all main QMS processes
d. List of operational procedures
Organization Charts and Hierarchy
Company and department wise breakdown; years of
Risk Identification and Mitigating
Q4 Please Choose T4 experience (design/manufacturing/supply) Attached
Records of actions to address risks and opportunities
(not mandatory for newly established local manufacturer
defined in SAEP‐85)
Reference List
Management Review List of previous installations with size, location, customer,
Q5 Minutes of last management review meeting Please Choose T5 date, delivered scope and contact information (not Please Choose
mandatory for newly established local manufacturer defined
in SAEP‐85)
Product Technical Data Sheets
Internal Audits Brochures, examples engineering drawing, sample design
Q6 Internal audit schedule and summary of most recent internal audit records of Please Choose T6 calculations, technical specifications sheet, testing Attached
QMS capabilities, etc.
Engineering Design
Outsourcing If engineering is provided by a partner/parent company,
List of in‐house and outsourced processes/activities/components including provide company partner/parent company brochure
Q7 Please Choose T7 Please Choose
control procedures. Provide a list of sub‐suppliers and their locations. defining business scope and showing product/service range.
Provide evidence of partnership/alliance.
Outsourcing
List of in‐house and outsourced
Nonconformance Control
Q8 Please Choose T8 processes/activities/components including control Please Choose
NCR control procedure and samples of NCR reports
procedures. Provide a list of sub‐suppliers and their
locations.
Competency and Training After Sales Support
Q9 Please Choose T9 Please Choose
Documented information as evidence of personnel competency and training Capabilities of IK and OOK after sale supports (as applicable)
Product Certification
Q10 Other, please specify Please Choose T10 Please Choose
Products’ certificates(s) (as applicable)
Equipment List
List of facility equipment/machinery and tools indicating size
Q12 Other, please specify Please Choose T12 Please Choose
and/or capacity for major equipment. Specify all limitations
(as applicable)
Additional Remarks:
Completed By:
Vice President Business
Name: Mr. Ankur S. Jain Position: Signature: P.P Date: 11‐05‐2020
Development