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SHOULDER PIPE JOINTING SYSTEM

Benefits Approvals
• Speed and ease of installation saves The range of Viking Johnson products
time, which effectively reduces are designed and manufactured to
downtime costs and labour. exacting quality standards in accordance
• Proven joint reliability at pressures of with BS EN ISO 9001:2000 and ISO
up to 117 bar and temperatures of 14001. The Viking Johnson system
-34ºC to+177ºC. enjoys approvals from leading authorities
in a variety of different industries and
• No special fitting skills or equipment
is listed in many of the major pipework
are required.
installation specifications. These include
• Each joint acts as a union - systems the following:
can simply be dismantled for cleaning
• British Coal Specification 296 Part 1
and modification and rotation of pipe
- Steel tubes and flexible joints for air
to reduce wear.
and water services.
• Allowance for controlled pipe A typical mining application
• British Coal Specification 596 -
movement; expansion, contraction,
Carlton type steel tubes and
angular deflection - essential in
joints for methane drainage (and
varying operating conditions
other purposes).
and to accomodate differing
pipework levels. • Transmanche Link (Channel Tunnel).
• Space saving - ideal for installation in • National Power.
areas with limited space and access. • Powergen.
• Full technical support offering advice • WRc - UK WFBS Listed.
on design and installation.

Application Petrochemical Industry


The Viking Johnson Shouldered system • Well service lines
can be used on a wide range of • Pipeline headers
applications, including: • Flow lines
• Tank batteries
Mining and Industrial
• Mud lines
• Fire Mains • Gathering lines
• Chiller installations • Injection lines
• Soluble oil systems • Salt water disposal
• Temporary pipework • Water flood plants
• Drainage systems • Production headers
• Pulverised fuel and ash systems • Well head hook-up
• Lined pipe systems
Building Services
• Dust suppression
• Pumped water mains • Low temperature hot water
Pulverised fuel lines -
• Power pack return lines • Condenser water
Kingsnorth Power Station
• Slurry pipelines • Compressed air systems
• Pump packing • Wet and dry risers
• Coal preparation systems • Chilled water
• Nitrogen supply lines • Domestic cold water
• Fire hydrant ring mains • Vacuum systems
• Methane drainage • Fire protection systems
• Tailings Other industries include:
• Cement packing Shipbuilding and Marine; Military piping
Water Industry and lay flat fuel hose connections.
• Water treatment
• Aeration
• Pumping stations
• Waste water
• Sewage treatment
• Reverse osmosis
• Potable water
• Slurry lines
The Shouldered concept
The Viking Johnson Shouldered Pipe Jointing System can claim over 80 years of
effective performance worldwide. Its speed and ease of installation, proven reliability,
lower installed costs and unique mechanical characteristics offer design installation
and economic benefits unmatched by any other pipe jointing method.

Based on a simple, yet highly effective design of pipe joint, two or more identical
housings fully enclose a specially designed lip seal pressure sensitive gasket and key
onto a raised shoulder formed on the pipe end, providing the joint with end-load bearing
capabilities. During assembly the seal lip is pre-tensioned over the shoulder. The
housing compresses the gasket and internal pressure reinforces the seal, giving reliability
of operating up to 117 bar (1700 psi) working pressure, vacuum service is down to
76cm (29.9”) Hg and subject to gasket selection, working temperatures of between -
34ºC to +177ºC.

The system consists of a comprehensive range of joints and fittings ranging from
40mm to 1250mm (1.5”. to 50”) in size. Shouldered joints are intended for use with
shouldered carbon steel (including lightweight steel), stainless steel, lined pipe and
other piping materials.

Components
Shoulder
Unique ‘C’ shaped gasket forms three
The shoulder is simply formed by a number of methods including the following:
stage sealing action
Cross-weld ends, weld-on-rings or pre-formed expanded ends. The chosen method
Seal enhanced and strengthened by
is dependant on the required pressure rating of the system and application.
either pressure or vacuum in pipeline

Housing
Manufactured from malleable iron, ductile iron or rolled steel, housing segments fully
enclose the gasket. The housings engage the entire circumference of pipe shoulder
Gasket lip forms seal on pipe ends. to provide full end load restraint. The design allows for controlled linear and angular
movement at each joint for expansion, contraction and deflection.

Gasket
The resilient elastomeric gasket forms a seal on the outside of the formed shoulder.
As the housing segments are tightened they compress the gasket and enhance the
Housing reinforces and compresses
sealing function. Thus the system pressure reinforces the sealing capabilities of the
gasket to increase seal.
gaskets. A range of gaskets are available to suit varying applications, temperatures,
fluids and mediums.

Bolts
Pressure Bolts have a ‘D’ or oval track neck which is designed to locate in the housing and
permit tightening of the nuts from one side only, using a single spanner. A galvanised
finish is standard on most sizes.

Vacuum

info@vikingjohnson.com • Tel:+44 (0) 1462 443322 • www.vikingjohnson.com


Tel: +44 (0)1462 443322 46-48 Wilbury Way
Fax: +44 (0)1462 443311 Hitchin Hertfordshire
email: info@vikingjohnson.com SG4 0UD
ISO 9001 ISO 14001 www.vikingjohnson.com United Kingdom

For further information on all Viking Johnson products and services contact our Marketing Department.

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