!

*a: q
i.' i-'.,--r'
t"'-,.{', --r
1'
,;.. *\r li: F.g*r,ffi.iffi*.L,ili ffi :Efil atr

CLIEi\T a
a PT WINTERMAR
JOB LOCATIOI\ a
a CALAI\GAN KALIBARU MARUNDA
EQUIPMEI\T a
a SMS VIKING

f
]=r+
6;;t <-*

'iAT
:

ENGINE MODEL CATERPILLAR C32 ACERT

SERIAL NTJMBER RNYOI639
ENGINE POS ME STARTBOARD
HOUR METER 32.387 Hr

Prepared by Suyanto
 alaestado.cpm
Kavling Cipar.ung, Jl. Alamanda Blok J/20
Cipalung 13840 " Jakarta Timur
021-228 13549 * 0B 139713 I461
VALVE MECHANTSM LASH SEfiING

MODEL : CATERP|LIAR Cii

IOCATION :
B GALANGAN KAUBARU HouR MErER -l;s2.iCzT, --
Lqt [P]LLc-. _ : pAS BoAr sMs vtKtNG
RIAL NUMBER : RNy0t639
POS : ME STBD
Specification :
lntake Valve LashlClearance 0.50 mm (0.020 inch)
Exh;tii%-lve-rashTc6a-rarrce
trr;ector tim iG bimention -
* 1.00 mm (0.040 inch),
64., mmm ( o.20 t- nn

Nut Tighten 52 +l- 3"LLb ft

Nut Tighten 52 +/- 11Lb ft
Bolt Tighten 48 +/-StU ft

lntakeVa{ve lash Exhsest Val$e lash lnieetcr Dir*e+rtion

Cyl L Nc Nut Tiglrten
Eefore iiAdjust to Before Keterangan
Adjust to Sefore ilAdiust to by
1
i-04=r -0.!! ilq_ _ 1.00_ > 64.36 1 o+.:s Suvanto
L. > 0,50 i 0.50 > 1,00 1.00 > 64.35 I O+,SS Suyanto
-i_ I9fo t 9:io- il80 _ !9y_ > 54,36 r 54.33 Suvania
4 > o,5o 1 o.so > 1,00 L.00 > 64.35 64,33 Suyanto
j,-10
i r !,10 > 1,00]
,-.--' l 1.00
'-S.14 L- !11E-_ Suyanto
o > u,5u 0.50 > 1,00 1.00 >64aS I aaaa c
7 >o,so ] o.so > 1.,00 1_OO >G.d?A I AAaa
i

8 > 0,50 I 0.50 > L,00 1.00 > 54.35 i 6+,3g Suyanto
9 > 0,50 o.so > 1,00 1.00 >64qs I 6aaa (
10 > 0,50 0.50
i-L-oo-l - 1.90 -- -"-l'.- -". 1----
\r rrr:n'
11
'9rry i -g'so-- :Lgt i
l

1.00
i_93{6-ig1!3 Suyanto
LZ >u,5u I 0.50 > L,00 1.00 > 64.35 i tr.33 Suyanto
13 l

-l i--
_t! )

I
------
l
I

1t l
I

15

Date of inspection & Adjust 20-Jul-18

Adjusted by Suyanto
Supervisi Suyanto
Part Recomended Orderl Replace

Supervisor,
 inloestrfrdaaem
Kavling Cipaluttg. Jl. Alamanda Blok Jl20
CiPal'ung 13840 - Jakarta Tinur
02 1-228 I 35"t9 - 08 1397 13 I-l(rl

: WINTERMAR NGINE MODET : CATERPIIIAR C32

LOCATION : GATANGAN KATIBARU HOUR METER : >32.387 Hr
APPLIC : PAS BOAT SMS VIKING SERIAL NUMBER : RNY01639
ENGINE POS : ME STBD
Specification :
lnside diameter of connecting rod for bearing 103.500 t 0.013 mm
Toi the aia; kali;ft Jou r11
ljs 103.481ry1[qrEEErr_--
Use Again Min Permissible Bore Size Not confirmed by factory
Dial bore gauge set to 103.50 mm

Con Dia size 1 Dia size 2 Dia size 3 Visuallnso Keteransan

Rod No A B A B A B
t 0- 0- 0- 0+ 0- 0+ ok Reuse
2 0+ n 0+ 0+ 0 0 ok Reuse
0 0+ 0 U 0+ 0+ ok Reuse
4 0- 0 U- 0 0k Reuse
5 U 0- 0 0- 0- 0- ok Reuse
6 0 0 n U 0 0 ok Reuse
7 0+ 0 0- 0 0 0- ok Reuse
8 0 0- U- n 0- n ok Reuse
I 0- U- 0- 0+ U- 0+ 0k Reuse
10 0+ 0 0+ 0+ 0 0 ok Reuse
1"1 0 0+ 0 0 0+ 0+ ok Reuse
t2 0- 0- 0 0- 0- 0 ok Reuse
13
3.4

15
15

Date cf inspection 21"-Jan-20

Number of new connecting rod cap required opc
Number of new Connecting rod Assy required opc

Inspection by Alief
Supervisi Herlan YG

Part Recomended Order I Replace

No Part Number Farts Descriotion Qtv Remark

1
2
3

Supervissr, Teehnician,
 inloesiade.can
Kavltng Cipalung. Jl. Alamanda Blok J/20
Cipalung 13840. Jakarta Timrr
02 1-22813549 - 08139713 1461
VATVE MECHANISM LASH SETTING
: WINTERMAR NGINE MODEL : CATERPILTAR C32
LOCATION : GATANGAN KALIBARU UR METER : >32.387 Hr
APPLIC : PAS BOAT SMS VIKING RIAL NUMBER : RNY01539
POS : ME STBD
Specification :
lntake Valve Lash/Clearance 0.50 mm (0.020 inch)
Exhaust Valve Lash/Clearance 1.00 mm (0.040 inch).
Tnjeitoi riming otmeniion 54.34 mmm { +l- 0.20 mn

Nut Tighten 52 +/- t].Lb ft

Nut Tighten 52 +/- 11Lb ft
Bolt Tighten 48 +/-5Lb ft
t,
i
!l
I

l:.

lntake Valve l-ash Exhaust Valve lash lniector Dimention Nut Tighten
Cyl L Nc Keterangan
Before Adjust to Before Adjust to Before Adjust to by

7 > 0,50 0.50 > 1,00 1.00 > 54.36 64,33 Suyanto
2 > 0,50 0.50 > L,00 1.00 > 64.35 64,33 Suyanto
3 > 0,50 0.50 > 1,00 1.00 > 64.36 64.33 Suyanto
4 > 0.50 0.50 > 1",00 1.00 > 64.36 H,33 Suyanto
5 > 0,50 0.50 > 1,00 1.00 > 64.36 64,33 Suyanto
6 > 0,50 0.50 > 1,00 1.00 > 64.35 64.33 Suyanto
> 0,50 0.50 > 1,00 1.00 > 54.36 64,33 Suyanto
I > 0,50 0.50 > 1,00 L.00 > 64.35 64,33 Suvanto
I > 0,50 0.50 > 1,00 1.00 > 64.35 54.33 Suyanto
10 > 0,50 0.50 > 1,00 1.00 > 64.36 64,33 Suyanto
11 > 0,50 0.50 > 1",00 1".00 > 64,36 u,33 Suyanto
12 > 0,50 0.50 > 1,00 1.00 > 64.35 64.33 Suva nto
13
74
15 l>-=
15

Date of inspection & Adjust 01-Feb-20

Adjusted by Suyanto
Supervisi Suyanto

Part Recomended Order / Replace

NO Part Number Parts Description atv Remark
1

2
3

Supervisor, Technician,
 inlpEstirulo,eon
Kavling eipavung, Jl. Alamanda Blok J/20
Crpa-rtrng l3lJ40 . iakarta '['imur
021-228 13549 - 081397t3 1461

VATVE GUIDE INSPECTION & MEASURING

: WINTERMAR NGINE MODET : CATERPILLAR C32
LOCATION
UIP
GATANGAN KALIBARU
APPLIC : PAS BOAT SMS VIKING RIAL
_
u,! U,F_IEB
NUMBER
: ,4.111tt, _
: RNY01639
POS : ME STBD

Specification:
#A\
New Valve Guide lntake 9.487 ! 0.025 mm #ere&esck
**!
New Valve Guide Exhaust L2.6tg ! 0.025 mm
A
Use Again Max Permissihle Guide Size
i

<--=K
Valve Guide lntake 9.512 mm fisreshgsk
Valve Guide Exhaust 72.644mm
.<
Go NoGo Tools lat
ttia

o-""" rh
t,3
Go Dia Size
lntake 9.49mm W$hase
LI<-.--..-....ffi
J

Exhaust L2.62mm

B
::: NoGo Dia Size

iu
i lntake 9.51mm
&.

Bore Check A
o
Bore Check B
Exhaust

Bore Check C
12.64 mm

Cyl H
Visual lnsp Keterangan
Valve Nc Go NoGo Go NoGo ( Center )
1,1 Not Ok x Not Ok x Not Ok Replace by Cylinder Head Gp
!,2 Not Ok x Not Ok X Not 0k Replace by Cylinder Head Gp
L,3 Not 0k x Not Ok x Not Ok Replace by Cylinder Head Gp
1,4 Not 0k x Not Ok x Not Ok Replace by Cylinder Head Gp
2,! Not Ok x Not Ok x ok Replace by Cylinder Head Gp
2,2 Not Ok x Not Ok X ok Replace by Cylinder Head Gp
2,3 Not Ok X Not Ok x ok Replace by Cylinder Head Gp
2,4 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
3,L Not Ok x Not Ok x ok Replace by Cylinder Head Gp
3,2 Not Ok x Not 0k x ok Replace by Cylinder Head Gp
3,3 Not Ok x Not 0k x ok Replace by Cylinder Head Gp
3,4 Not Ok x Not Ok X ok Replace by Cylinder Head Gp
4,1 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
4,2 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
4,3 Not 0k X Not Ok X ok Replace by Cylinder Head Gp
4,4 Not 0k x Not Ok x ok Replace by Cylinder Head Gp
5,1 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
5,2 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
5,3 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
5,4 Not Ok x Not 0k x ok Replace by Cylinder Head Gp
6,7 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
6,2 NotOk I x Not Ok x ok Replace by Cylinder Head Gp
6,3 Notok ; x Not Ok X ok Replace by Cylinder Head Gp
6,4 Notok i x Not Ok x ok Replace by Cylinder Head Gp
7,L Not 0k x Not Ok x ok Replace by Cylinder Head Gp
7,2 Not Ok x Not Ok x ok Replace by Cylinder Head Gp
7,3 Not Ok x Not Ok x 0k Replace by Cylinder Head Gp
7,4 Not Ok X Not 0k X ok Replace by Cylinder Head Gp
 8,1 Not 0k x Not Ok x ok Replace by Cylinder Head Gp
8,2 Not Ok X Not Ok x ok Replace by Cylinder Head Gp
8.3 Not Ok X Notok i x ok Replace by Cylinder Head Gp
8.4 Not Ok x Notok i v ok ace bv C nder Head G
9,! Not Ok X Not 0k X ok Replace by Cyl nder Head Gp
9,2 Not Ok X Not Ok x ok Replace by Cyl nder Head Gp
9,3 Not Ok X Not Ok X ok Replace by Cylinder Head Gp
9,4 Not Ok Not Ok x ok Replace by Cylinder Head Gp
10,1 NotOk i x Not Ok x ok Replace by Cyl nder Head Gp
ta,2 NotOk , x Not 0k x ok Replace by Cyl nder Head Gp
10.3 NotOk i x Not Ok x ok Replace by Cyl nder Head Gp
10,4 Notok I x Not Ok x ok Replace by Cyl nder Head Gp
1L,r Not Ok x Not Ok x ok Replace by Cylinder Head Gp
LL,2 Not 0k x Not Ok x ok Replace by Cylinder Head Gp
3-L,3 Not Ok X Not Ok x ok Replace by Cylinder Head Gp
tL,4 Not Ok X Not Ok X ok Replace by Cylinder Head Gp
1,2,'L Not0k I x Not Ok x ok Replace by Cylinder Head Gp
72,2 NotOk i x Not Ok X ok Replace by Cylinder Head Gp
12,3 NotOk i x Not Ok x ok Replace by Cylinder Head Gp
1"2,4 NotOk I x Not Ok x ok Replace by Cylinder Head Gp
13,1
1.3,2
L3,3 l"_-
1.3,4
1-4,!
14,2
L4,3 \ 1
L4,4 I

15,1" \
'J.5,2

1"5,3
1,5,4 \
16, L
L6,2 _=*,=___:
L6,3
L6,4

Date of inspection 21"-Jan-20

Number of new Guide Valve lntake required 32 pc
Number of new Guide Valve Exhaust required 32 pc
!nspection by Alief
-
Supervisi H;ii;;iG

Part Recomended Order / Replace

No Part Number Parts Description QW Remark

7 133-9306 Guide Valve inlet 24
2 197-6995 Guide Valve exhaust 24
3
4

+
5

Supervisor, Technician,

fl ge{-/.^'
r\......'.'...........".'...'..'.'...,
r
 infscatindo.com
Kavling Cipay.rng, Jl. Alamanda Blok l/20
CipaJung 13840, Jaharta Timur
021 -22813s.tq - 0813971 3 l46i
VALVE INSPECTION & MEASURING
ENT : WINTERMAR MODEL E : CATERPILLAR C32
LOCATION : GALANGAN KALIBARU METER : >32.387 Hr
APPLIC : PAS BOAT SMS VIKING NUMBER : RNY01639
GINE POS : ME STBD

Specification : -,//-\\
,r--
New Valve stem lntake & Exhaust 9.44110.010 mm
Go Nogo set at ,.fo; __--__- i ,fr
Use Again Min Permissible stem Size I ltrI piusi*t
Valve stem lntake e.3oemm .i il I*--
Valve stem Exhaust 9{9g*r -;;,''
-'- tl I

view
End stem side
t-- D- ,. ll
l*
I I
piss@t

i\ t, lll
{t "r ,
**"F''***

rall{-
i* ffiiff
\ oissize3
r i Hl

Dia size t Dia size 2 Dia size 3 Visuallnsp

tu Keterangan
Cyl H
Ualve Nc A B A B A B

L ln1 Go Go Go Go Go Go (]l( Reuse

1- ln2 Go Go Go Go Go Go ok reuse
1 Ex1 Go Go Go Go Go Go ok reuse
t ExZ Go Go Go Go Go Go ok Reuse
2lnl Go Go Go Go Go Go ok Reuse
2 lnZ Go Go Go Go Go Go ok Reuse
2 Ex1 Go Go Go Go Go Go 0k Reuse
2 Ex2 Go Go Go Go Go Go ok Reuse
3 ln1 Go Go Go Go Go Go ok Reuse
Go Go il, Reuse
3 In2 Go Go Go Go
--
3 Ex1 Go Go Go Go Go G; ok Reuse
3 Ex2 Go Go Go Go Go Go ok Reuse
4ln7 Go Go Go Go GoiGo ok Reuse
4lnZ Go Go Go Go GoiGo ok Reuse
4 Ex1 Go Go Go Go GoiGo 0k Reuse
4 Ex2 Go Go Go Go Go Go ok Reuse
5 ln1 GO Go Go Go Go Go ok Reuse
5 ln2 Go Go Go Go Go Go ok Reuse
5 Ex]" Go Go GorGo I
Go Go ok Reuse
5 Ex2 Go Go GorGo Go Go ok Reuse
6 ln1 Go Go Go Go Go Go ok Reuse
6 ln2 Go Go Go Go Go Go ok Reuse
6 Ex1 Go Go Go Go Go Go ok Reuse
5 Ex2 Go Go Go Go Go Go ok Reuse
T lnl Go Go Go Go Go Go ok Reuse
T lnZ Go Go Go Go Go Go ok Reuse
7 Ex7 Go Go Go Go Go Go ok Reuse
7 ExZ Go Go Go Gci Go Go ok Reuse
 8lnL Go Go Go Go Go Go UK Reuse
8 ln2 Go Go Go Go Go Go ok Reuse
8 Ex1 Go Go Go Go Go Go ok Reuse
8 Ex2 Go Go Go Go Go Go ok Reuse
9 ln1 Go Go Go Go Go Go ok Reuse
9 ln2 Go Go Go Go Go Go ok Reuse
9 Ex]. Go Go Go Go GoiGo ok Reuse
I Ex2 Go Go Go Go GolGo ok Reuse
10 ln1 Go Go Go Go Go Go ok Reuse
101n2 Go Go Go Go Go Go ok Reuse
10 Ex1 Go Go Go Go Go Go ok Reuse
10 Ex2 Go Go Go Go Go Go ok Reuse
111n1 Go Go Go Go Go Go ok Reuse
L1 ln2 Go Go Go Go Go Go ok Reuse
11 Ex1 Nr:go Nogn Noge: NGo Go Go ok Hecomended to Replace
7l Ex2 Go Go Go Go Go Go ok Reuse
12 ln1 Go Go Go Go Go Go ok Reuse
1-21n2 Go Go Go Go Go Go CIk Reuse
12 Ex1. Go Go Go Go Go Go ok Reuse
tZ ExZ Go Go Go Go Go Go ok Reuse
13lnL
131n2
13 Ex1
13 Ex2
141n1
741n2
14 Exl"
14 Ex2 1

15 ln1
15 ln2
15 Ex1
15 Ex2
16 ln1
L61n2
16 Ex1 E
16 Ex2

Date of inspection 21-Jan-24

Number of new Valve Intake required opc
Number of new Valve Exhaust required 1pc
Number of new Cylinder Head Assy required opc

lnspection by Alif
Supervisi Herlan Gamal

Part Recomended Order I Replace

No Part Number Parts Description Qty Remark

L Valve inlet opc Ready Stock
2 Valve exhaust 1pc Ready Stock
3
4
5

Su perviso r, Technicia 11,

I
/1*
9lftFl
,'.....'..'.......,i
 'tdpcglinlp'can
r:*,-.
Kavling Cipayung- Jl. Alamanda Blok Jl20
Cipawng 13840. Jakarta Timur
021-22813549 - 081 39713 146l

CYLINDER LINER INSPECTION & MEASURING

NT : WINTERMAR NGINE MODET : CATERPILIAR C32
LOCATION : GATANGAN KAI-IBARU R METER : >32.387 Hr
EQUIP APPLIC : PAS BOAT SMS VIKING RIAL NUMBER : RNY01639
INE POS : ME STBD

Specification :

New liner lnside Diameter L45.000 mm +/- 0.025 mm

Use Again Max Permissible Liner Size Not confirmed fac spec
Used Liner lnside Diameter Not confirmed fac spec
ln
:F
Dial bore tndicator
i**
'. :'*cp
A Gauge setting
144.500 mm

Dia Size 1 Dia Size 2 Dia Size 3 Visuallnsp Keterangan

Cyl L No
A B A B A B
7 +O.47 +O.47 +0.45 +0.45 +O.45 +0.45 ok Recommended for Replace
2 +0"46 +O.47 +O.45 +0.46 +0.45 +0.45 ok Recommended for Replace
3 +O.47 +0.46 +0.46 +0.45 +0.45 +O.45 ok Recommended for Replace
4 +4.46 +O.46 +0.45 +0.46 +0.45 +0.45 ok Recommended for Replace
5 +4.47 +O.47 +0.45 +0.45 +0.45 +0.45 ok Recommended for Replace
6 +0.46 +4.47 *0.45 +4.46 +0.45 +0.45 ok Recornmended for Replace
7 +4.47 +0.46 +0.46 +0.45 +0.45 +0.45 ok Recommended for Replace
a +4.47 +0.46 r0.45 +0.45 +0.45 +0.45 ok Recommended for Replace
I +4.47 +4.47 +0.45 +0.45 +0.45 +0"45 ok Recommended for Replace
10 +0.45 +4.47 +0.45 +0.45 +0.45 +0.45 ok Recommended for Replace
11 +O.47 +O-47 +0.45 +0.45 +0.45 +0.45 ok Recommended for Repiace
L2 +4.47 +4.46 +0.45 +0.45 +0.45 +0.45 ok Recommended for Replace
13
14
.*'4%
15
tb

Date of inspection 21-Jan-20

Number of new liner required (GenPNI 0
Number of new liner required {oEMPNl 0_-
lnspection by Alief
Supervisi Herlan Gamal

Part Recomended Order / Replace

NO Part Number Parts Descrtption qtv Remarlr
Visually check found 95% ok
1 Liner T2
Measuring by dial bore gauge , everage near lirnit wear
2
a
4

Supervisor,
 infocatindo.cam
Kavting Cipayung. Jl Alamanda Blok J/20
Cipalung 13840, Jakarta Timu-
021 -22813 3 49 - 08 I 397 I 3 146 1

s?lRrNG VALVE MECHANTSM tNSpECTtON & MEASURING

: WINTERMAR NGINE MODEL : CATERPILLAR C32
LOCATION : GATANGAN KALIBARU METER : >12.187 Hr
UIP APPLIC : PAS BOAT SMS VIKING RIAL NUMBER : RNY0L539
ENGINE POS : ME STBD

Specification :

0uter spring Free lenght 62,74 mm

Outer spring lenght under test force 54.99 mm
Test force ...3M t 34 N
Inner spring lenght under test force none
lnneer spring Free lenght none

Cyl H Outer Spring lnner Spring RotocoilSpring

y'alve Nc Visual lnsp Keterangan
Free UtF Free UtF Rotocoil Lock
L,L 62,73 ok ok ol( Reuse
L,2 62,72 ok ok ok Reuse
1,3 62,73 oktok ok Reuse
ok
i

r,4 62,72 oa ok Reuse

2,1 52,71 i
ok ok ok Reuse
2,2 62.7t ok ok ok Reuse
2,3 6473 i
ok 0k ok Reuse
2,4 62,72 l ok 0k ok Reuse
3,L 62,72 ok ok ok Reuse
3,2 62,7L i ok ok ok Reuse
3,3 62,72 ok ok ok Reuse
3,4 62,72 ok ok ok Reuse
4,L 62,71, ,
ok ok ok Reuse
4,2 62,73 i ok ok ok Reuse
4.3 62,73 l oklor ok Reuse
4,4 62.71 r 0k;ok ok Reuse
5.1 62,72 ok ok ok Reuse
5,2 62,72 i ok ok ok Reuse
5,3 62,73 i ok ok ok Reuse
5,4 62,72. j
ok 0k ok Reuse
6,1" 62,72 ok ok ok Reuse
6,2 52,!3 1
0k ok 0k Reuse
6,3 62,73 t,

ok ok ok Reuse
6,4 62,72 i ok ok ok Reuse
7.! q2t74 i
ok ok ok Reuse
7,2 62,73 ] ok ok ok Reuse
-7?
52,72 ok ok 0k Reuse
-,4 c1 11 a\ l, AI, n^,,^^
9{rtL lJ'\ NEU5E
 8,1 62,72 oklok CIk Reuse
8,2 62,72 ok i ok ok Reuse
8,3 52,73 oklok ok Reuse
8,4 62.73 ok i ok ok Reuse
9,t 62,72 okiok ok Reuse
9,2 62,73 oklok ok Reuse
9,3 62,72 oklok ok Reuse
9,4 62,73 okiok ok Reuse
l-0,1" 62,73 okiok ok Reuse
14,2 62,72 okiot ok Reuse
10,3 62,73 oklok ok Reuse
L0,4 62,72 0[ [ok ok Reuse
1.1,1 62,73 oki0k ok Reuse
11,2 62,73 okiok ok Reuse
11,3 62,72 ok ok ok Reuse
11,4 62,73 ok;ok ok Reuse
L2,T 62,72 OK ok ok Reuse
12,2 62,72 ok ok ok Reuse
12,3 62,73 ok ok ok Reuse
1,2,4 62,72 ok ok ok Reuse
L3,1 -*---=
!3,2
!3,3
L3,4
1,4,1
3,4,2
74,3
14,4
15,1"
15,2
15,3 I

L5,4
16,L
1,6,2 I

16,3
1b,4 --\_.. *

Date of inspection 27)an-2O

Number of new Spring Valve lntake required
Number of new Spring Valve Exhaust required
lnspection by AIief
Supervisi Herlan Gamal

Part Recomended Order / Replace

No Part Number Parts Description QtY Remark

1

2
3
4
5

+ Supervisor,

r\........'.."....................,..i
HeALaN r ,
(
 infuesradacsm
Kavling Clipalung, Jl. Alamanda Blok l/20
Cipa-r.ung 13840 , Jakarta Timur
071-22813549 - 081 397131:161

RING PISTON INSPECTION & MEASURING

: WINTERMAR MODEL : CATERPILLAR C32
LOCATION : GAIANGAN KALIBARU METER z >32.387 Hr
EqUIP APPLIC : PAS BOAT SMS VIKING NUMBER : RNY01639
POS : ME STBD
Specification :
Thikness / Width Top Comp Ring 3.845 mm (0.1514 inch).
thikness / Width lnteimealate ning 2.s-+mm (otlGGihI
Thikness / width oil Ring 2.980 t 0.010 mm {0.1173 t 0.0004 inch}.

Gah between the end of ring

Top Comp Ring 0.40 0.10 mm {0.016 t )
t
lntermediate Ring 0500 i o12s-mm (o.ozEo t)
OilRing bssto.iimm io.o21tt

1l

Top Ring !ntermedia Ring OilRing

Cyl I No Visuallnsp Keterangan
Gap width Gap width Gap width
1 0,65 3,88 1,,02 3,78 0,55 3.98 ok Recomended Replace
2 a,67 3,88 1,03 3,78 0,6 3,98 ok Recomended Replace
3 0,65 3,88 1,02 3,78 0.55 3,98 ok Recomended Replace
4 0,66 3,88 7,O2 3,78 0.5 3,98 ok Recomended Replace
5 0,65 3,88 3.,42 3,78 0,55 3,98 0k Recomended Replace
6 a,6l 3,88 L,03 3,78 0.6 3,98 ok Recomended Replace
7 0,66 3,88 7,O2 3,78 0,55 3,98 ok Recomended Replace
8 0,68 3,88 1,03 3,78 0,6 3,98 ok Recomended Replace
9 0,66 3,88 1.,02 3,78 0,55 3,98 ok Recomended Replace
10 4,67 3,88 L,03 3,78 0,6 3,98 0k Recomended Replace
L7 0,66 3,88 1,02 3,78 0,55 3,98 0k Recomended Replace
12 0,68 3,88 L,03 3,78 0,6 3,98 ok Recomended Replace
3.3

1.4
15- "*.,%*

16

Date of inspection 20-Jan-20

Number of new Ring Piston required opc
lnspection by Alief
Supervisi Herlan YG

Part Recomended Order y' Replace

NO Part Number Parts Description qtv Remark
a
f

3
4
5

Supervisor,

r ltgaur"J
\,.....r,!,,.,,i..i..,..............,,
r
 iafsegtifrde.cem
Kar{ing Cipalung, Jl. Alamanda B1ok.V20
Cipay'ung 13840, .Iakarra Timur
021-22813549 _ 08139713 1461

PISTON PIN BORE INSPECTION & MEASURIN€

Specification :

Outside diameter of piston pin is 59.975 t 0.005 mm

2.3612 t 0.0002 inch

9ry1!ryn_Ul1_P*g!!'t{ble Bore Size wqllgltirye!4llqlorv

Dial bore gauge set to 59.98 mm

Con Dia size 1 Dia size 2 Dia size 3

Rod No
Visuallnsp Keterangan
A B A B A B
1 +0.03 +0.04 +0.03 +0.04 +0.03 +0.04 ok Reuse
2 +0.04 +0.03 +0.04 +0.03 +0.04 +0.03 ok Reuse
3 +0.04 +0.03 +0.04 +0.03 +0.03 +0.04 ok Reuse
4 +0.03 +0.04 +0.03 +0.04 +0.04 r0.03 ok Reuse
5 +0.04 +0.03 +0.04 +0.03 +0.04 f U.U5 ok Reuse
6 +0.04 +0.03 +0.04 +0.03 +0.03 +0.03 ok Reuse
7 +0.03 +0.03 +0.03 +0.03 +0.03 +0.04 ok Reuse
8 +0.03 +0.04 +0.03 +0.04 +0.03 +0.04 ok Reuse
I +0.04 +0.03 +0.04 +0.03 +0.03 +0.04 ok Reuse
10 +0,03 +0.04 +0.03 +0.04 +0.04 +0.03 ok Reuse
7t +0.04 +0.03 +0.04 +0.03 +0.04 +0.03 ok Reuse
12 +0.03 +0.03 +0.03 +0.03 r0.04 +0.04 ok Reuse
L3
t4
15
16

Date of inspection Zt-Jan-20

Number of new bearing required opc
Number of new Connecting rod Assy required opc
lnspection by Alief
Supervisi Herlan YG

Part Reromended Order / Replace

No Part Number Parts Descriotion qtv Remark

1

2
3

5u pervisor, Technician,
 itfuesladp.een
Kar'hng Cipavung, .TI. Alamanda Blok.I/20
Cipal,rurg 13840 ,.Iakarta Tiraur
021 -22813549 * 08 1 397 r 3 1461

PISTON PIN INSPECTION & MEASURING

NT : WINTERMAR ENGINE MODEL : CATERPILLAR C32
LOCATION rcaf-nrVeAr,l f<nf l BARU HOUR METER : >32.387 Hr
IP APPLIC : PAS BOAT SMS VIKING sE!4! W4!!! : RNY01639
ENGINE POS : ME STBD

Specification:
lntside diameter of conecting rod bearing 64.592 t 0.013 mm
for piston pin is 2.5430 t 0.0005 inch

U-r-p3$11Uiryqq,lfl9ls qss trr , Not confirmed by factory

Go Nogo gauge set to 54.60 mm

.}
I 1

Con Dia size 1 Dia size 2 Dia size 3 Visuallnsp Keterangan

Rod No A B A B A B
7 Go Go UO bo Go Go ok Reuse
2 Go Go Go Go Go Go ok Reuse
3 Go Go Go Go Go Go ok Reuse
4 Go Go Go Go Go Go ok Reuse
5 Go Go Go Go \fU \fU 0k Reuse
6 Go Go Go Go Go Go ok Reuse
7 Go Go Go Go Go Go ok Reuse
6 Go Go Go Go Go Go ok Reuse
9 Go Go Go Go Go Go ok Reuse
10 Go Go Go Go Go Go ok Reuse
t! Go Go Go Go Go Go ok Reuse
t2 Go Go Go Go Go Go ok Reuse
l-5
"-14
15
16

Date of inspection 21-Jan-20

Number of {tew bearing required opc
Number of new Connecting rod Assy required opc

lnspection by Alief
Supervisi Herlan YG

Part Recomended Order / Replace

No Part Number Parts Description atv Remark

1

2
3

Supervisor,
 DCC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT
IITOC.TTI\DO.C01'

StrRYI(:81\{[NT / IINGINEER
Narle : l)NS Teanr Id Number : Date ; 16 -lanuarv 2020

CT'STONIER / CLIENT DATA

Name : Wintermar P0 RelT : Job Site : Kalibaru Marunda

VIAEHINNARY / [](-)UIl.ryIl]N'I' T-} A

Brand : Caterpillar Model : Cl32 Acert Slail.roard Serial Nurr : RNY0l639 Hm: Hrs

CAI-L SIGN : SMS Yiking

ENGINE SEMI OVER HAUL, PLAN JOB

Code* A: Stnrcfural E: System Malfucntio G: Abuse

Desciption of Problem B: Srrrface F:Seviceabilitr. H:Misapplicatron
What rvas complaint :

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t.

How did repaired :

Job Description
Travelling time from homestay to SMS Viking
Tools box meeting
Continuejob on board

Clean up engine
- Drain Engine coolant
- Drain engine oil
- Dismantle LH & RH Turbo
- Continue dismantle after cooler

16.4s Closing by clean up area

fi.aa I
17.15 Travel to homestay

Conclution :

Recomendation :

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Kavling Cipayung, Kel Cipayung, Kecanratan Cipayung , Jakarta Timur
CATERFILIAR, PERKINS . OLYMPIAN, YANT*AE , MIT$UEISHI ---- HEAVY EAUIPMENT, POYI'ER GEHERAT]ON , IT{ARIT''{E , OIL 8 GA$
 DATA , PICTURE REAL CONDITION

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Dismantle LH turbo & installation

Dismantle RH turbo & installation

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lnf*catind*.com
Kavling Cipayung, Kel Crpayung, Kecanratan Cipayutig . Jakarla Ti*iur
CA?E*PILL,AR. PERKINS OLYMPIAN . YANMAR , MITSUBISHI
.... HEAVY EqUIFMENT, POWER GENER-AXO'-, , I4ARINE , OIL & GAS
 DATA , PICTURE REAL CONDITION

Dismantie oii pan

Supervisor, Technician,

lnfocatindo.com
Kavling Cipayung, Kel Crpayung, Kacamalan Clpayung , Jakarta Timur
0ATERPILLAR, PERKINS, 0LYFIIPIAN, YANMAR, MITSUBISHI "*^ HEAyY EQUIPMENT, FOWER SENERATION, MARINE, OIL E GAS
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT
I]'IFOCATINDO.T]O\T

Sf, RVICE }\.TE.\ / f N GINEER

Name : DNS Teant id Number r Date : l7 "Ianuarv 2020

('I]STO[MR / (]I-IENT DATA

Name : Wintermar Pt) Reff .Tob Site : Kalibaru Marunda

MACHINNARY / -EOUIPM-U.N'I' I) A'I'A

Brand :Caterpiliar Model : C32 Aoert Starboard Srial Num : RNYOlti39 FIrs

MACHINNARYI APPLICATION
CAI-L SIGN : SMS Vitrlng

JOBS DESCRIPTION
ENGINE SEMIOVER HAUL, PLAN JOB

Code* A: Slructrual E: System Malfucntic G: Abuse

Desciption of Problem B: Surface F:Seviceability H:Misapplication
Whatwas complaint:
1. overhaul

How did repaired :

Start Stop Job Description Remark

07.00 07.35 Travelling time from homestay to SMS Viking
07.45 08.00 Tools box meeting
08.00 Continue job on board

1- Dismantle electric system

2. Dismantle cover valve
4. Dismantle after cooler
5. Dismantle exhaust manifold
6. Dismantle con rod bearing
7. Dismantle motor starter
8. Dismantle injector RH & LH side
9- Dismantle heat exchanger

16.45 Closing by clean up

fi.oa I n.ts Travel to homestay

L__
I

Conclution :

Recomendation :

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CATERPILLAR , PERKINS , OLYMFIAN, YANTBAR , MITSUBIgHI
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 DATA , PICTURE REAL CONDITION

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Dismantle heat exchanger gp & electrical harness

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Dismantle rocker arms mechanism & unit injectors

Supervisor, Technician,

iftfG{atind* c*ffl
-

Kaviing Cipayuno, Kel ilipa'},ilnS Kec&nl&tan Cip:avung Jaliafia Tffltu.

CATERPILLAR . PERKINS . OLYMPIAN . YANMAR , MITSUBISHI ".-- I-IEAVY EOUIPMENT, POWEft GENERATION . HARINE , OIL & GAS
 ,' .t:. DOC CONTROL & REVIEW

SERVICE ACTIVITY &

\...aa
TECHNICAL REPORT
I)JFOCiTI

SER\'I(]Itr,ILNT i ENGINEER
Name : DNS Teanr trd Nrurber Date : l8 .lanuarl 2020

(]IiS1'O},IT]R I (]LIENT DATA

Nanre : Winlermar PO Relf Job Site : Kalibani Marunda

JOBS DESCRIPTION
ENGINE SEMIOVER HAUL, PLAN JOB

Code* A = Structural C = Leaking E = System Malfrrcntic G =Abuse

Desciption of Problem B: Surface D: Adjustment F:Seviceabiliry' H:Misapplication
Whatwas complaint r

'1. Engine planning overhaul

;-
Z.

How did repaired :

Job Description
07.00 07.35 Travelling time from homestay to SMS Viking
07.45 08.00 Tools box meeting
08.00 Continue job on board

Clean up engine
1. Remove cover camshaft
2. Remove ECM(electronic control modul)
3. Clean up injector
4. Clean up cone rod bearing
5. Dismantle camshaft
6. Dismantle cylinder head
7. Clean up engine accesories
8. Clean up rocker arm

16.45 Closing by clean up area

17.00 I
17.15 Travel to homestay

Conclution :

R.eccrnendcltion ;

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Kavling Cipayung, Kel Cipayung, Kecaftiatan Cipayung , Jakarta Tinlur
EATERPILLAR. PERKINS , cLYiltPtAhI , YAIiIMAR . illTsUtslSl-ll "'-' HEA1IY E{}UIPMEilT, PoTdER €EI{EFATION , MARII'IE , OIL & GA$
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Dismantle LH cylinder head

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Clean up valve mechanisms and injectors

Supervisor, Technician,

lnfocatindo.cotn
Kavling Cipayurrg, Kel Cipayung, Kecamatan Cipayung . Jakarta Timur
CATERFILLAR "PERKINS, OLYMPIAN,YAHMAR.ilIITSUBISHI
."" HEAVYEQUIPMEHT,POWER GENERATIOH, KIARINE, oll-E GAS
 DOC CONTROL & REVIEW

SERVICE ACTIVITY & Technician

TECHNICAL REPORT Tech Engineer

Tech Manager
IIFOCATINDO.CO]U

SERVICEMENT / ENGINEER
Name : DNS Team IdNumber : Date ; 19 Januarv 2020

(]T]STOI\IER / CLIf,NT DATA

Name : Wintermar POReff : Job Site : Kalibaru Marunda

JOBS DESCRIPTION
ENGINE SEMIOVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
Part Number Part Name otv Code' Grouo Number Group Name Description Comment

Code* A = Structural C = Leaking E = SystemMalfucntic G: Abuse

Desciption of Problem B: Surface D = Adjustrnent F= Seviceabilrty H: Misapplication
Ullhat was complaint :

1. Engine planning overhaul

2.

How did rcpaired :

Start Stop Job Description Remark
07.00 I 07.35 Travelling time from homestay to SMS Viking
07.45
08.00
I oe.oo Tools box meeting
Continue job on board :

1. Remove pistons
2. Remove cylinder liner
3. Continue clean up component
4. Cleaning cylinder head
5. Remove jet spray

16.45 Closing by clean up area

17.00 I tt.ts Travel to homestay

Conclution :

Recomendation:

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CATERPILLAR , PERKINS , OLYiTPIAN , YANMAR . iIITSUBISHI *
HEAUT EQUIPMEHT, POWER GENERANOH , MARINE , OIL & GAS
 DATA , PICTURE REAL COHDITION

Remove pistons gp

Cx

Remove cylinder linerc

Supervisor, Technician,

( Hgrltl I ,' y'vr? TrbtfrN

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lnf*cstinda-ccm
Kavling Cipayung. Kel Cipayung. Kscamatan Crpayung " Jal{arta l'trnur
CATERPILI-*,R , PERKIHS. OLYI'PIAN . YAHIIAR . TIITSUE SITI "* *IEAVY EGUIPilEilT. F$III'ER GEFTEEAIIG.i , ilAEI'tE , gIL & 645
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 DOC CONTROL & REVIEW
SERVICE ACTIVITY &
TECHNICAL REPORT
INFOC.ATIl{DO.COI{

SER\II(JEilIENT i EI{(;INEER
Name : DNS Te.arr Id Ntimber r Ilate : 20 .Tanuar:- 2{t2lj
(]T:STOilItrR / (]LIEN'T DATA
Name : Wintemar PO ReiT : Joh Site : Kalibaru Malunda

MACHII\{NARY / EOUIPMENT DATA

Model : C32 Acert Serial Num : RNY0i639

ENT APPLICATION
CALL SIGN : SMS Vikins

JOBS DESCRIPTION
ENGINE SEMI OVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
Part Number Part Name atv Code* Group Number Group Name Bescription Comment

Code+ A: Structural C: Leaking E: S-vstem &{alfucntic C: Abuse

Desciption of Problem B = Surface D: Adjustment F = Seviceability H: Misapplication
Whatwas complaint:
1. Engine planning overhaul
2.

How did repaired :

Stafi Stop Job Description Remark

07.00 I
07.35 Travelling time from homestay to SMS Viking
07.4s I
08.00 Tools box meeting
08.00 Continue job on board

'1. Visual check and condition of piston

2. Measuring all cylinder liner
3. Gleaning all piston
4. Cleaning cylinder block
5. Cleaning all components

16.45 Closing by clean up area

17.00 17.15 Travel to homestay

Conclution :

Recomendation :

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 DATA , PICTURE REAL CONDITION

Measure piston, con rod and cylinder liners

NT

Glean up cylinder block and components

Supervisor,

Inf$satirtdo.csrI}
Kav*ng Crpayr,:ng. Kel Cipayung. Kecamatatt Cipayung , Jakarla T:rnur
CATERPILLAR , PERKIN$ , OLYMPIAN , YAHITIA* . *T}TS$AISHI ''-' HEAVY EQUIPMENT, POWER G€NERAT]ON , MARTNE . O:L & GAS
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT

SERYI{]EhIEIi T i ENGINEER
Name : I)NS Teant IdNumber: l)ate : 21 lanuarv 202fJ

IFMENT APPLICATION

JOBS DESCRIPTION

ENGINE SEMI OVER HAUL, PIAN JOB

PROBABILITY ROOTCAUSE
Part Number Part Name atv Code* Group Number Group Name Description Comrnent

c^A^* A: Stnrctural C: l,eaking E: S-vstem Malfl-rcntrc G: Abuse

Desciption of Problem B = Surface D: Adjustment F=Seviceability H=Misapplication
What was complaint :
1. Engine planning overhaul
2.

How did repaired :

Job Description
07.35 Travelling time from homestay to SMS Viking
08.00 Tools box meeting
Continue job on board

1. Measuring vaives
? Measr rrino nin nistnns
3. Measuring pistons
4. Measuring bore bearing pin pistons
5. Cleaning cylinder head RH & LH sides
6. Cleaning all components

'16.45 Closing by clean up area

17.00 i
17.15 Travel to homestay

Conclution :

Recomendation :

lrtfo catindo.corr1
Kavli.lg Cipayufig, Kpl Cipayung, KecBmatan Cipayung , Jakarta Timur
*ATERPILLAR. FERXINS. oLYMPIAI.I, YA$naAR, fi]iITCUBISI-iI **." HEAV1. EGUIP'',IEf{T, POWERSEHERATIOi\i, ifiARiNE, O3L A GAE
 DATA PICTURE REAL CONDITION

Measure valve stem

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CATERPILLAR, FERKINS.OLYMFIAN. YANfulAR. MITSUEiISHI ESUIPMENT. P(}1'YERSENERATI(}N,TIIIARiNE, (3IL&GAs
 SERVICE ACTIVITY &
TECHNICAL REPORT

sER\-ICNIMNT / ENGN{EER
Name : DNS learn klMrnrhs : Date : 22 January 2020

CUSTOI}IER I CLIENT DATA

Name : Wintemar P0 Reff : Job Srte : Kalibanr Marunda

MACHINNARY/ UIPMENT DATA

IPIVIEI{T APFLICATICN

JOBS DESCRIPTiON

ENGINE SEMI OVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
Part Numbe Part Name otv Code* Group Number Group Name Description Comment

Code* A: Structural C = Leaking E: Syslsm Malfucntir G: Abuse

Desciption of Probleru B = Srirface D: Adjusiment F:Seviceabiiitl' H=tuIisappiication
Wttat was complaint :

'{
. Engine planning overhaul
2.

How did repaired :

Job Description
07.00 07.35 Travelling time from homestay to SMS Viking
07.45 I oe.oo Tools box meeting
UO.UU Continue job on board

1. Remove spring valve

2. Remove insert valve
3 .Cleaning piston
4. eieaning cylinder block
5. Remove guide valves
6. Prepare new liner

Closing by clean up area

17.00 j rz.rs Travel to homestay

Conclution :

Recomendation :

Infr}eatinde.++m
Kevllng Crpeliung,'Kel CipeH--ng KecenrElen ilipsn*rrng -leHnfl I Tl"llur'
GATEEPlLLAR,PERKtNs'oLYMPlA}l'YAt{UlAR'illtTsUE!3t{l
 DATA , PICTURE REAL CONDITION

it&

Remove seat inserts and remove valve spring

k &{
Prepare cylinder liner and piston

Supervisor, Technician,

ffi
(.....+lg-t'L.of ..............., F??!TY r

lnt$e*tinde"ccm
Kfivfrlig Cipayuiig, Kel tipay:jIig V"eczifiatan tipayuftS , Jfikana Timur
CATERPILLAR, PERKINS, OLYFiTPIAN, YAFIXT*AR. MITSUBISHI **-* HEr*/YEeUlFnrtENT. PQI.I.ERCENERATION, MAFiIHE, OIL &GAS
 .ffiM.
e%.., DOC CONTROL & REVIEW
SERVICE ACTIVITY &
%ffi#"'
Technician
TECHNICAL REPORT Tech Engineer
ITFCCATIH}C,CO}f Tech Manager

sEIt\'t(.ft1[ILN't / E ft".{;tN-LER

{]T'STOXItrR I ('LIENT DATA

MACHINNARY/ DATA
Brand : Caterpillar Model : C32 Aoert Starboard RNY01639
MACHINNARY/ MENT APPLICATION
LIALL SlcN : SMS Viking

ENGiNE SEMICVER HAUL, PI.AN JOB

A : Slruoi.urai C : Leairirrg E: Systern Malfucntir G: A'ouse

Deseiption of Prohlem B = Surface D: Acljustment F: Seviceabilit.r H: Misapplication
Whatwas complaint:
1. Engine planning overhaul

How did repaired :

Job Dese ription

07.00 07.3s Travelling time from homestay to SMS Viking
07.45 I
08.00 Tools box meeting
Coniinue job orr board

1. Assembly piston
2. Assembiy iiner
3. Cleaning cylinder head
4. Cleaning exhaust manifold
5. Move cylinder head from dek to engine room

!r

16.45 Ciosing by clean up area

17.00 I 17.15 Travel to homestay

Conclution :

tnfocatin'do_c(}rn
Kavliflg Cipayur.rg, K€i etpaj-utlS, Kecaniiitan Cipayung . .iakafra Timur
CATERPILLATS, PERKINS, oLYMFIAN, YANMAR. rarrsudrini *r' Heavy eaurpftreNt, powen cEHERATtoN , MARTNE , att- & cAs
 DATA PICTURE REAL CONDITION

iF

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.Assemblied cylinder liner

u, -'*$*
'tf

Completed piston assemblied and clean up cylinder head

Supervisor, Technician,

ffi
( HqAvd l

l*f$cetindo.com
Kavling Cipayurlg, Kel Cipayu&q. f*eca.ilatan Cipayullg . Jakarta Timur
CATEBPILLAR, PERKINS, OLYMPIAN, YANMAR, MTTSUBTSI'I *'* iIEAVYEQUIPMENT. POWERGENERATTON,IdARIHE, OIL& GAS
 DOC CONTROL & REVIEW

SERVICE ACTIViTY & Tmhnician

Tech
TECHNICAL REPORT =ng;neer
Tech Manager
INTOCA?['i}O.COM

SBR\iI(.Ehl-ljN ' I ENGTNEER

Nanc : DNS Tearn Ll N*mbcr I)atc : 24 Janr:tr1r.2020

(,ITS'I'OL'IE* / (]I,IENT D,A,TA

Name : Wintermzr PO Refl : .Iob Site : Kalibaru Manrnda

MACHINNARYI

JOBS DESCRIPTION

ENGTNE SEMI OVER Hs,L, FLAN JOB

l-t(t.EAEliLll f F(LrL, lrrAUOtr

Part Numbe Fari Name otv Code* Group Number Group Name Description Comment

Code* A : Siruc{.urai C: Leakirrg E: Systern fulai[ucntic C : Abuse

f)esciption of Problem B = Surlace D: Acljustment F=Seviceatrilit], H=Misapplieation
llVhat was complaint l

1. Engine planning overhaul

2.

How did repaired :

Start Stop Job Description Remark
o7.oo I 07.35 Travelling time from homestay to SMS Viking
07.45 I
08.00 Tools box meeting
Utj UU Coniinue job on board

'l .
Clean up cylinder head
2. Ciean up cover cyiinder heaci
3. Clean up after cooler
4. Remove bearing camshaft LH & RH Cylinder head

16.45 Closing by clean up area

17.00 17.15 Travei to homesiay

Conclution :

Recomendation :

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 DATA PICTURE REAL CONDITION

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:lr;:li.l'1l'-": .;*l

eiean up RH & LH cylinder head

Remove cam shaft bearing

Supervisor, Technician,

r Is-!eu-A--t''

lnf oc*tinclo. crrm

Kavlilrg Cipayung, Kei trpayung Ke[an']atan Ctpayung . Jakafta Tilnur
CATEBPILT.AE . PERKINS , OLYMPIAN , YANMAR.. MITSUBISHI ''-'' HEAVY EQUIPMFNT. POWER GENERATION , MARINE . Olt & GAS
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REFORT
INFOCATh*IlCr.Cf)!I

SEt'\'t(-ET'ILF{ ' / ENGINEER

Narne : DNS Ieam Id Numhcr :
Il^r,' 1i T,nilrn-. lailr\

{IIISTOI,IER I (ll.IEl,iT DATA

Name : Wlniermar P0Reff: loh Silc : Kalibanr Marunda

MAC}IINNARY/E DATA
Model : C32 Aoerl Serial Nmr : RNY01639

MACHINNARY/E APPLIC,{TION

JOBS DESCRIPTION

ENGINE SEMIOVER I"IAU&, PLAN JOB

PROBABILITY ROOTCAUSE
Part Number Fart Name Qtv Code' Group Number Group Name De-scription Comment

Code* A: Structural C : Leaking E = System tuiaifucniic G: Abuse

Desciption olProblem B: Surface I) : Acljustment F:Sevieeabilitr, H=Misapplieafion
U\lhat was complaint :

1 " Engine planning overhaul

2.

How did repaired :

Job Description
07.00 07.35 Travelling time from homestay to SMS Viking
07.45 08.00 Tools box meeting
U6.UU Continue job on board
1. Final clean up cylinder head
2. lnstal ring piston
J. tltslat seat steEVe
4. lnstal seal injector
5. Assembling piston to cylinder blok
6. Instal bearing cone rod piston
7. Remove bearing camshaft
L lnstal bearing camshaft cylinder head RH

16.45 Closing by clean up area

r z.oo i
17.15 Travel to homestay

Conclution :

Recomendation :

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c,ATERFlLLAR,FERKlN$.aLYMPlAN,YANMAR'MlTsUBlsHl
 DATA PICTURE REAL CONDITION

lnstall piston rings

lnstall seal injectors

lftf+.atifidt.cem
KavlinE Cipayung. Kel Crp*yung, Kecamatan aipayunq . Jak*rta Tarftu,
CATERPILLAR "
PERI{INS , OLYMPIAN , YANMAR , fi'ITSUBISH} EQUIPMENT. POi,iIER GEFTERAY'OiI , SIARINE . OfL & GAS
 DATA PICTURE REAL CONDITION

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lnstall cam shaft bearing

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Kavlifig Cipayung, Kel Cipayung, Kecarnatan Cipayung , Jakarta Timur
cATEnFlLLAR,PERKrNs.oLY$tPlAN,YANIt*AR.MIT9UBlsH!
 DOC CONTROL & REVIEW
SERVICE ACTIVITY &
TECHNICAL REPORT
I}.IF'0CATI:-Dt).uO\6

Strit\ilt llrilltr.N l' / U N(;II UER

(]IISTOJTIER I (]LIENT D,A,TA

MACHINNARY / EQUIPMENT DATA

Brand : Caterpillar Model : C32 Acert Starboard Serial Nurr : RNY01639

CALL SIGN : SMS Viking

JOBS DESCRIPTION

EftGiNE SEfi,II OVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE *
Part Number Part Name Qtv Coden Group Number Group Name Description Cor,'iment

Code* A - Siructural C: Leakiug E: Systern tulallucniic G: Abuse

Deseiption of Problem B = Surfaee D: Acljustment F= Seviceatrilitl, H: Misapplication
Whatwa$ complaint;
1. Engine planninq overhaul
z.

How did repaired :

Start Stop Job Dese ription Remark

07.00 07.35 Travelling time from homestay to SMS Vikinq
07.45 08.00 Tools box meeting
U6.UU Continue job on board

1. Remove dan instal bearing camshaft cylinder head LH

2. ldeasuring llner projection
3. Assembling insert valve 2 engine RH and LH

16.45 Closing by clean up area

17.04 17 "15 Travel to homestay

Conclution

Recomendation

irrfos.*iil:cio"e orn
Kavling Cipayung. Kel Cipayilng, Ketan"latan Cipayuns . Jakarta Tin]ur
CATERPILLAF , FERKii{s . &LYfrPlAt-r, YANh&AR , tuliTSUbtSt-it -*'* l-iEAltY EQUIFMEFII, ptrlWER GEFtERATiolti AiiARfHE OfL &
, , GAS
 DATA PICTURE REAL CONDITION

q'

r*
&

Measure Liner Projection

rl

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tr,*
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*6

lnstall seats valves

Supervisor, Technician,

!::f*r:eti* r!+.c+:.:;
Kavliilg Cipayung Kel Clpayunq. l(ecanratart Crpayllrtg .jararta Trniur
CATERPILLAR. FERKINg. oLYMPIAN" vANIIAR. rur"rsuhrsxr '--"' HEAVvEeUtpMENT. powER6ENEFL4'!10N. MARINE. cltt-&cAS
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT
ilLOcATiIDO.COl{

Sl,RYlCil&lil,iYI / ENGINIER
Naruc . IINS Tcanr ld Numbc; :

{]I]STON[IiR / [-I,TT]NT T}ATA

Name : Wintermar PC) Relf : Job Site : Kalibaru Manmda

MACHINNARY/ DATA
Serial Nrun : RNY01639

MACHINNARY/

JOBS DESCRIPTION *
ENGIiIE SEffil OVER HAUL, PLAN JOB

FROBABILITY ROO?CAUSE
Part Number Part Name qry Code' Group Number Group Name Description Coiilmefit

Codet : Sl"r'uciur'ai C: Leakrug E: Systern Maifucntic G: Abuse

Deseipticrn of Probiem B = Surfaee D= Adjustment F= Seviceability H: Misapplieatiou
Whatwas complaint:
1. Engine planning overhaul
i
How did repaired :

Job Dese ription

Travelling time from homestay to SMS Viking
07.45 I
Tools box meeting
Coniinue job on board

1. lnstal sleeve injector

2. Assembiyng pision to cylinder blok
3. lnstal guide
4. Measuring guide
5. instai valve and cek vaive density
6. Instal spring valve

Closing by clean up area

Travel to homestay

Conclution :

Recomendation

r lnfocatifldo.eom
Kgvlirrg Cipayung, Kel Cipayung, Kecanlatan Cipayufig . Jakarta Timur
..:ATFFIPII I AF T,FEIKIN* r}I YI'FIAII'I YAh!II'AP T,ITSI IFIIiHI FfTI,IPI,FNT trr}t,r,Ftr (tFr\,FF.d.TI.}l1I MAFII'\IF r}ll GAS
 DATA PICTURE REAL CONDITION

lnstall pistons

r.-,..si:*:.ii+:::; .{,1"i-.jdi{.+q,t+:i,}r:

{-ea k-S* h
-ffi -.G

Measure height of guide valve

Technician,

I
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Au:j.
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lnfscatindo.com
Kavlilrg Cipayung. Kel Cipayrng, +{ecanlatafi Cipayung . Jakarta T;n1r,!'
CATEFTPILLAR, PERKINS.OLYMFIAN, YANBAR, MITSUBTSHI EQUIPMENT, POWERGEruERATI()N, SJ|AFIIHE, OIL& GA3
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT
TNFCCATT}JDO,L'OY

SilR1'I(]CI\TUN T' i ENGINEER

Name : DN$'feam I,l Nr-rmbcr : Detc : 28 Jenuarv 2020

dT]ST'OI\{IiR / (]I.IENT DATA

Name : Wintermar PO Reff : Job Sitc : Kalibaru Marunda

MACHINNARY /
Model : C32 Acert Starboard

ENT APPLICATION

JOBS DESCRIPTION

ENGINE SENJIIOVER HAUL, PLAN JOB

PROtsABILITY ROOTCAUSE
Part Number Part Name \{ ry Code' Group Number Group Name Description Commeftt

Code* A: Siructurai C: Leai'iing E: Systern Mailucntic C: Abuse

Desciption +f Problem B: Surface D: Adjushaent F=Seviceal-rili4, H=Misapplication
lAlhatwas complaint r

1. Engine planning overhaul

2.

Howdid repaired:
Joh Description
07.00 07.35 Travelling time from homestay to SMS Viking
07.45 I
08.00 Tools box meeting
Continue job on board

1. lnstal sleeve
2. Assenrbiyng piston io cylinder biok
3. lnstal guide
4. Measuring guide
5. lnstai valve and cek valve density
6. lnstal spring valve

Closing by clean up area

17.00 | tz .ts Travel to homestay

Conclution:

iilf,ocatiiido.++t ii
Kavling Cipayung, Kel Cipayung, Kecemalan Cipayunq . Jakarta Timur
CATERFILLP.R, PERKiNS, ELYMP;Af-', YAI*ftFAR. ffiTTSUBiSHt **" !-IEF.YYEQIJIPS4ET.IT, F*WERGENER&TIOhI , trIIAFTiFTE, OIL& GF"S
 DATA PICTURE REAI- CCINDITIOhI

,"

''i,. :l!
m--::+ i
'::'l'::]j:l;a;i:1,r

:::.';iris:i:

lnstall cylinder head LH & RH

Completed LH exhaust manifold

Supervisor, Technician,

( .....ttgF-!,;*/ ....... ..)

Kavlir'lg Cipeyung. K.6l Cipayung, Ke.afiatan {jipayufig . Jakafia'nmur

CATERPILLAR, FERKINS , OLY&IPIAN, YANMAR . MITSUBISHI EQLIIPMENT, POWER {3ENER.{TION , HIARI},IE, OIL A GAg
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT

itvtcrltff Fi'i / ilNGtN

str
Name : DNS Team Id Nurrrb,-.r :
I}tr )0 I"-,,"^, )l-t)A

{]I'SI-OhII'R / CLI}INT DATA

Name : Winteflnar PCI Refl : lob Sitc : Kalibaru Manmda

MACHINNARY / EQUIPMENT DATA

i;_
JOBS DESCRIPTION

ENGINE SEMIOVER HAUL, PLAN JOB

PROBABII.ITY ROOTCAUSE
Part Number Part Name Code* Group Number Group ltame tsescription Comment

Code* A: Su'ucrufai C: Leakiug E: Sysieur Mallucniic G: Abuse

Deseiption of Protrlom B: Surface D: !tAdjustruent F= Sevieeability, H: Misapplieation
Whatwas eomplaint:
1 - Engine planning overhaul
2.

How did repaired :

Job Dese ription

07.00 I 07.35 Travelling time from homestay to SMS Viking
I oe.oo
07.4s
08.00
Tools box mee{ng
Continue job on board

1. lnstall turbo charger LH

I
2. lnstall cooiing system turbo charger
I 3. lnstall cover cylinder block

'-_l
I

I
I

r o.+s Closing by clean up area

17.00 j rz.rs Travel to iromestay

Conclution :

lnfocatindo.eom
Kavlifig Cipayunq, Kel Cipayung, Kecamatan Cipayutlg . Jakatta Tiil'rur
CATERPILLAR, FERKIN$. oLYlvlPlAIrl ,YANMAR, nilTSUBlSHl '-*" HEA\IY ECUIPFIENT. POWERGENERATIOH, MARINE, OIL & GAS
 DATA PICTURE REAL CONDITION

;&q,
1rs-

.*&.; .

lnstall LH Cover cylinder block

lnstall RH cover cylinder block

SUpervrsor, Technician,

ffi tt€r. L^N

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lrrfocatindo.com
Kavlino Cipayung, Kel Cip-ayling, Ke€afiatan f,ipaYuna . Jakarta Timur
CATERFILLAR. PERKINS. OLYi'IPIAN. YAHTSAR. MITSUB'SHI *'** I.IEAVY EQUIFMENT, POWERGENEFTATIOI{, }dIARINE, OIL* GAS
 DOC CONTROL & REVIEW

SERVICE ACTIV|TY &

TECHNICAL REPORT
IIFOCATINEO.':OI{

ST]Rl- Ii ]T,STT,NT' i ENGINSER

Naile : DNS Teanr Id I'I*rnt*;r : I)atc : 30 Janr:a+.2020

(]I'STT}&{I!R / {]LIENT DATA

Name : Wiltemar PO Rell : lob Sile : Kalibaru Manmda

MACHINNARY I EQUIPMENT DATA -- '------]i

lf Brand : Carerpiltar" ll H,l,,a-r , Clj Ail slarhoari ll-ser',,I N,'* nNYoioi, - -'X
IIrs fl
il

MACHINNARY/

JOBS DE$CRIPTION

ENGINE SEfiJIIOVER HAUL, PLAIT JOB

PROBABILITY ROOTCAUSE
Part Number Pari Name Qtv ucoe Group Numbet Group ltlame Descrlption Comment

Code* A - Si.ruci.urai C: Leakilg E = System tu{aifucntic G: Abuse

Desciption of Problem B: Surfa,ee D: Adjuiturent F:Seviceal,rility H:Misapplieation
llVhat was complaint :

1. Engine planning overhaul

i
How did repaired :

Job Description
07,00 07.35 Travelling time from homestav to SMS Viking
a7.45 I
08.00 Tools box meeting
na nn Continue job on board

1. lnstall cartridge turbo charger

2. Cleaning oii pan
3. Install engine oil cooler
4. lnstal cover Cylinder block
5. Assemtile oil pan
6. lnstall manifold fuel filter
7. lnstall exhaust manifold & completed

16.45 Closing by clean up area

17.00 I
17.15 Travel to homestay

Conclution :

Recomendation

lnfocatirrdo.com
Kavlirg Cipayung, Kel CipayunE, Kecamat€r] Cipayung . Jakarta Timur
CATERFILLAR, FERK|NS, ALyirprAN, yANldlAR, MiTSUETSHI "-*" HEAVY EQUTPMENT, FOWER GENERp.fioN, MARINE, OiL & GA$
 DATA PICTURE REAL CONDITION

@.*

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!{:-t*n:l ,fii

Clear: core engine oi! ccoler lnstall engine oil eooler

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Instail manifoiri fuel filter

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Kavlrng CipayuFg. i(61 Cipavllng. Kecamatan Cipayurrq . Jakarla Trmur
CATERPILLAR, FERKIHS, oLYMPtAhI ,yANMAR, urtrsuetixt -"Jl t+gsvy EeurprrjrENr, powEltGENERATTo!"I . MARII{E, oll. & GAS
 DATA PICTURE REAL CONDITION

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Claaninn onnina ail nan

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Connect & completed engine oil pan

Supervisor, Technician,

r\....'....'......
*{ee(^Ar"t ...
' ...- , ..1.. ... "
r]g, t{61 C llla!.
Ka1 vl ifi !l i-, ipa\, Lr il* l{er:a n'rat]a } L lps y u ilg -lskada TrnlUr
lJ J

CATERPILLAR . FERKIiJS - SLYMPIAIJ . YAilTSAR MiTSUBISHI ""' H=A'!r'/ ECUIP?IEEi\i?. HUIVLH bLNEHA Iiui{ ^ ffiAHIi{E UIL & *'\}
 DOC CONTROL & REVIEW

SERVICE ACTIVITY &

TECHNICAL REPORT

SERVI(]E1\.[ENT / ENGINEER
Narre : DNS leam id Number : l)ate:3lJanuan202U
(]I STONIER / (:[,IENT DATA
i.\ame : Wictem:ar D, \ D-fl .Icb Sile : Kalbaru lv{a:Lrnda

JOES DESCRIPTION

ENGINE SEMIOVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
Part Number Part Name atv Code* Group Number Group Name Description Comment

Code* A = Structural C = Leaking E = System Malfucntic G :Abuse

Descipti<-rn of Frobiem t' : Surface D - Adjustment F:Seviceabiiitl- H:h,iisappiicaiiorr
What was complaint :
t. Engine planning overhaul
2.

Howdid repaired:
iob Descripiion
Travelling time from homestay to Sti13 Viking
07.45 08.00 Tools box meeting
08.00 Continue job on board

1. Reseal camshaft adapter and install camshaft

2. lnstall camshaft LH & completed adpater & timing gear
3.lnstall engine oil filter
4. lnstall rocker arm & injector
5. completed fuel lines
6. lnstal! bracket heatcharger
7. lnstall cover cylinder head

Closing by clean up area

1 7.oo I
Travel to homestay

Conclution :

lalf,ocatind6.aom
l.{avling Cipayung. Kel Cipaylrng, l{-e.amatan Cipayung . -lakarta Timur
C.ATERPILLAR, PEFTKTNS. OLYMPIAFI ,YANMAR, iNITSUBI$HI EQI.}IPMENT, FOWERGENERATTOITI , *IARINE, OIL& GA$
 DATA PICTURE REA!. CONDITISN

X*,-n/'

lnstall camshaft, timing gear and front damper.

#
Completed rocker valves mechanism

Supervisor, Technician,

ffi ALt€ r EFIPN

lntocatindo.ceR
Kavting Cipayung, Kel Cipayung, l/lecarrlatan Cipayung . J€lkada Til'r.lur
CATERPILLAR, FERKINS, OLYMPIAhI ,YANMAR, MTTSUBISHI ""'" HEAVYEQUIPMENT. POWERGENERATION, MARINE, OII-&GAS
 DOC CONTROL & REVIEW

SERVIEE ACTIVITY & Technician

Tar.h trc,ninqar
TECHNICAL REPORT
Tech Manager
I.\T'OCATI\BO,CO}T

SER\ tT'fli\TL-\'T I E:\GtNgER

Narne : DN"Q Team IdNumbcr : Dat+ : l Fcbruar,'21)2{!
r]T:S]'ON,IER i {]I,IENT N/TTA
Name ; Wintermar PO Reff Job Sile : Kalibaru Martuida

MACHINNARY I EQUIPMENT DATA

lpr4id,:ryA fr..;, ,c1 _____]
MACHINNARY/E APPLICATION

JOB$ DESCRIPTION

ENGITTE SEMI OVER HAUL, PLAN JOB

rF(UEAE iLi I r r{(JUIT AUOE

Part Number Part Name otv uooe' Group Number uruup trailre Descripiion Comment

Code* A: Struciruai C: Leakirg E = Systeur h{aifucntic G: Abuse

I)esciption of Prolrlem R = Srrrface D: Adjustmen{ F:Sevicealrility H=Misapplicalion
Whatwas complaint l
1. Engine planning overhaul
2.

How did rcpaired :

Job De*cription
07.00 07.35 Travelling time from homestay to SMS Viking
07.45 I
08.00 Tools box meeting
UO UU Coniinue job on board

1. Adjust valves & Adjust injector timing

2. lnstall covei- vaive
3. lnstall fuel filter
4. Connect electrical harness
5. lnstall stater motor
6. lnstall after cooler
7. lnstall display control

16.45 Closing by clean up area

17"00 | 17.15 Travel to homestay

Conclution :

Recomendation :

lnfac6tifido.com
l{svting Cipayung, l4el Cipayufig, Kecaffiata* Cipayurlg , i6ks.ta Timur
CATERPILLAR . FERKINS , ELYfiITPIAH , YAhIMAR , frIIITSUBISHI "**" HEAVY EOUIPIdIEHT, POt,yER CENEHATIOH , IIiARII'IE , OIL & GAS
 DATA P'ICTURE REAL CONDITION

'-l'-{ r.,&S,,,
E
g=.

\ ,#

Ir
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,{
Adjust valve lash and injector timing

I$fccatiftdo-com
Kavling Cipayung, Kel Clpayilnq. Kecanlatan Cipavung , Jakarta Timur
CATERPILLAR , FERKINS , oLYMPIAN, YANMAR . MITSUB'SI..I
..-* I'€AYY EqUIPMENT, PoWER GENERATION , MARINE , OIL A GAS
 DATA PICTURE REAL CONDITION

lnstall after cooler

Superuisor, Technician,

ffi
( tlYo-* )

ln{ocatind()-com
*ArER',LLAR. pERKrNs, o.',o,Xftl"Ii^:iff;.:1;;ffii$T := [::t]tT,?t1i,X'+:,it,"fJJlEto,o*, MARTNE, oTL & cAs
 SERVICE AETIVITY &
TECI{NICAL REPORT
I},IF$CATI:'{DO.CC}M

strRvlclilIL,I I / Er..i;lNljEI{
Name : IINS'feam Id Nurnbc.r :
t).r.- 1 E-Ir,r,-n. lrilrt

{]TISTOI\TER / {]LI[NT I}ATA

Name : Wintermar PO Reff : Job Site : Kalibaru Manrnda

MACHINNARY / EQUIPMENT DATA

ni."a c""'p;ri' nrrJ
' Nr,r,
:---=l[ir,"
ffi;-:-
l[ lfModcl c3] Acen surt I s..iui n^.rvoro:q
-=--[
MACHINNARYI ENTT APPLICATION

JOBS DESCRIPTION

EhIGINE SEffiIOVER HAUL, P[.AN JOB

PROBABILITY RCOTCAUSE
Pari Number Part Name Qtv vuuc Group Numb*r Group Name tsescription Comrflent

Code* A - Struciurrrl C : Leairirg E: System ivlaifucntic C - Abuse

Deseiplion of Problem B: Surface D = Aeljustment F:Seviccabilit,v H:Misapplication
Whatwas complaint:
1. Englne planning overhaul

Horiv did repaired :

Start Stop Job Description Remark

07.00 I
07.35 Travelling time from homestay to SMS Viking
07.45 |
08.00 Tools box meeting
Corrtinue job on board

1. lnstall heat exchangers group

2. Connected iube an,j iines ttonr and io heat exchanger
3. Fill up engine coolant
4. Check electrical system (sensor and connectors)

Closing by ciean up aiea

17.00 17.15 Trayel to homestay

Conclution

Recomendation :

lntocatindo.com
Kavling Cipayung, Kel Capayung, Kecamatan Cipayung Jaka.ta Timur
CATEFIFILLAR, PERKINS , OLYIIdPIAN , YANMAR, MITSUEIISHI '*'* HE,AVY EQUIPMEN?, POT'YER GENEFTATIOI{ , TdARIT{E , OiL & GAS
 BATA PICTURE REAL CONDITION

€r: i:i,:o;r.

fu.p.

lnstall heat exchanger group

1 ,,-*F***"

Fill un enoine coolant

Supervisor, Technician,

ffi{leecer-l
4,,,,,,,g^
/4"
'q lurc frtsl'AH )

lnfocatindo.com
Kavling Cipayung, Kel Cifreyung, Kecalnatan Cipayung . Jakarla TirnLlr
CATERPILLAR , PERKINS . OLYMPIAN , YANMAR . MlTSuBlsHl ""-" HEAVY EQUIPI{ENr. POVYER GENERATTON , MARINE , OIL & GAS
 DOC CONTROL & REVIEW
CEDVIT-E
rJLl\UIVL
ANTI}'ITV r It8.
6VllYtr

F*1W' TECHNICAL REPGRT

INFOCdTtl{tr}O.CO},I

SERYI(]I'I,IENT / }:NGINEIR
Name : DNS Teanr Id Number : llate:4Felruarv2020
(.I]SI'OIIIER / (]LIENT DATA

MACHINNARY /

APPLICAT'ION

JOBS DESCRIPTION

ENGINE SEMI OVER HAUL, PLAN JOB

PROBABTLTqy ROOTCAUSE
Part Number Part Name atv Gode* Group Number Group Namry Description Comment

r\^l^* A = Structural C: l,eaking E: S-vstom Malfrrentic G: Abuse

Desciption of Probiem B : Surface D: Adjustment F:Seviceability' H:Misapplication
Whatwas complaint:
Engine planning overhaul
.)

How did repaired :

Start Stop Job Description Remark

07.00 07.35 Travelling time from homestay to SMS Viking
47.45 U6 UU Tools box meeting
08.00 Continue job on board

l. Check by ET tool
2. Make sure fuel system installation, cooling system , oil system
3. Re lnstall heat exchangers gp

| ,uru Closing by clean up area

i7.00 i tz.rs Travel to homestay

Conclution :

Recomendation :
ilfl
ll

lnfocatifido.eonr
Kavling Capayung, Kel Cipeyung, Kecamatan Clpayung . Jakarta Timur
CATEF.PILTAR , PEF,K!N$ . AtYII'PIAH, YAHMA.R. MTTSUB!SHI EQUIPTgIENT, PO_WEF- GENERANON , IIJIARIHE, , OIt & GAS
 DATA PICTURE REAL CONDITION

Supervisor, recnnrclan,

lnfo6atinds.corn
Kavtilrg Cipayung, Ke, Cipayung. KecaHatan Cipayung . Jakarta Timur
cATERpTLLAR, FERKINs. oLyMptAN, yANtrtAR, narrsuerStrr EeutpMENT.powERGENEFIATIoN, MARINE, otL& GAs
 DOC CONTROL & REVIEW
SERVIGE ACTIVITY &
TECHNICAL REPORT
TT-FOCATI\DO.CO1,I

SERVI(]E]\IEN'I' / EIiGINEER
Narne : DNS lczm id Number : Date:5Fe-bruary202(l
(]IISTO}IER / ('I,IENT T}ATA
Name : Wintamri:r D') D^Ff .Iob Site : Kalibam \danurCa

MACHINNi\I{.Y/

JOBS DESERIPTION

ENGINE SEMI OVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
Part Number Part Name atv Code* { Group Number Group Name Description Cornment

Code* A: Structural C : Leaking E = System Malfucntic G =Abuse

Desciprion oiProblem B: Surface D - AdjusLmen{ F - Seviceabilit,r, H: tulisappiicaiiorr
lfiIhat was complaint :

i. Engine plarrning ovelhaul

?.

How did repaired :

Start Stop Job Description Remark

n1 aE Travelling time from homestay to SMS Viking
47.45 08.00 Tools box meeting
08.00 Continue job on board

1. Start up engine
2. Visual check: fuel, oil, and coolant from leaking found engine oil leaking from RH
camshaft adapter.
3. Remove RH cam shaft adapter
4. Remove RH cam shaft
5. lnvstigate cam shaft adapter found : bent

Closing by clean up area

17.04 Travel to hornestay

Conclution :

Recomendation :

lnf6cfltifld{r.eom
Kavliilg Cipayurrg, Kel Cipayu*g, Kecanlatafi Cipayuttg . iak€rla Tifttur
CATERPILLAR, PERKINS. OLYMPIAN,YANMA.R. MITSUtsISHl *** I-IEAVY EQl.jlPinENT. POWEBGENERATIOH,lhlARlt'IE, OIL A GAS
 DATA PICTURE REAL CONDITION

.r*
'i*e'

Cam shaft adapter bent

Supervisor, Technician,

lnfocstindo.com
Kavling Cipayung. Rel Cipayung. Kecamatan Cipayung , iakaria Tirnur
CATERPILI.AR, PERKINS , OLYMFIAN , YANI'AR, iNITSUBTSHI E(IUIPIIIENT, POT'1fER GEHEFIATTQ}I , iIIARI}IE , OIL & GAg
 DOC CONTROL & REVIEW

SHRVIEE ACTIVITY &

TECHNICAL REPORT

sfl R\.lf :trtll,LN t' / EN Gtu\ gER

Name : DNS Teaur Id Ntmhs : tt^+,. . 4 L-nl-nro-. ar r1n

CUSTOIItrR /CLIENT DATA

Name ; Wintermar PO Refl .Iob Sile l Kalibaru Marrurda

MACHINNARY I EQUTPMBNT DATA

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MACHINNARY/E ENT APPLICATION

JOBS DESCRIPTION

ENGINE SEMI CIVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
uiy Code* Group Number a*^,.* it**;*
vrvuP rrorrrs Description Comment
rart tvuilIUer Part Nanre

Code* A- Struciurai C: Leaking E: Systern fulaiiucntic G: Abuse

Descipticrn of Problem B: Surface D: Acljustment F:*{eviceability H=Misapplieation
Vl,hat was complaint :

1. Engine planning overhaul

;
How did repaired :

Job Description
Travelling time from homestay to SMS Viking
a7.45 I
Tools box meeting

Continue job on board :

1. lnstall RH seal adapter camshaft
2. lnstall cam shaft, completed timing gear and damper.
3,Completed cover fron and rear RH cam shaft
4. Check coolant, oil, and fuel for leaking

16.45 Closing by clean up area

17 15 Travel to homestay

Recomendation

lnfoqatlnds.eom
Kavliflg Cipayung. Keilcilrayung, Keran]atarr Cipayung , Jakarta Tirnur
CATEFTPILLAR, PERKINS, (}LYMPIAN,YAN$TAR, MITSUEISHI E(IUIPX'IEHT, POWERGENEHATTEN, fr',IARIFIE, OIL& GAS
 DATA PICTURE REAL CONDITION

Supervisor, Technician,

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lnfcc*tind0.4{}m
Kavling cipayung, Kei cipavung, Kccamalan cipayung Jakarta I imur
SATERPILLAR. PERKIHS . OLYIIfiFIA.\tr, YANIVIAR , M!TSUtsISHI *.-" HEAYY EQUiPIY,IENT. POWER GENERAITOT* , MAR]HE , 6IL & GA$
 DOC CONTROL & REVIFW

SERVICE ACTIVITY &

TECHNICAL REPORT

SERl'I( ]ENIT]N'T / ENGINEER

Narne : I)NS I'eam id Number : Date: 1 February 2020

(.TiSTO}TER / I'LIENT DATA

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HAC}IINNARY,'

MACH1NNARYIE APPLIC-A.TION

JOBS DESCRIPTION

ENGINE SEMI OVER HAUL, PLAN JOB

PROBABILITY ROOTCAUSE
Part Number Part Name otv Code* Group Number Group Name Description Comment

flode* A: Structural C = Leaking E: Sl.stem Malficntic G : Abuse

Desciplion of Probiern B: Surface D: Adjusirnent F:Seviceabiiity H:tulisapplicatiorr
What was complaint :

1. Engine pianning overhaul

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How diri repaired :

iob Descripiion
U/.UU na 1E Travelling time from homestay to Sird3 Viking
07.45 08.00 Tools box meeting
08.00
Continue job on board
1. Running engine
2" lnspect engine for leaking, no leaking found.
3. Sea Triai
Collect data engine from ET

16 45 elosing try clean up area

fi.ao I tz.rs Travel to homestay

Conclution :

Recomendation

lntrocatindo.cem
Kavtriilg Cipa'/ung. K.el Ci?a:iintl, Kecan'.atan Cipayun$ . Jakafta Tln"rtli
CATERPILLAR" pERKtN$. OLyMptAN"YAN,HAR. fiilTSUBTSHT *-^- HEAVY EAUTPMENT. POWERGENEFTATIoN, MARI}'IE, OIL &GAg
 DATA PIGTURE REAL CQNDITION

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Check engine performance when sea trial use ET tool

Supervisor,

, ttEPLaru
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lrl'('Estifido.carn
H€vlhlg CiHWng, Kel Clpayrlng, Kecaffialan Cipayung . Jakar.a Tirnur
CATERPILLAR, PEF'KINS , ALYIIIPIAN, YAN'!6AR, '}d HEAVY EQUIPT'ENT, P{}I'S€R BEHERATIOITI , i/IARIHE , OIL & GAS
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