AE STBD SeiDeli IV Siak

ENGINE REBUILD REPORT Infocatindo.
com
CLIENT PT BAJA PRIMA REZEKI

JOB LOCATION : GALANGAN PT. BPR SIAK
EQUIPMENT : TUG BOAT SEI DELI IV
ENGINE MODEL : CATERPILLAR C6.6

SERIAL NUMBER : SAX00531
ENGINE POSITION : AUX ENGINE STARBOARD
ENGINE HOUR METER : 21.847 Hr ( BASE ON DATA ECM )
Prepared by Suyanto
Jakarta – Suyanto
Kavling Cipayung , Jl. Alamanda Blok J20
Cipayung - Jakarta Timur
081397131461 – 021 22813549
infocatindo.com
Kavling Cipayung, Jl. Alamanda Blok J/20
Cipayung 13840 , Jakarta Timur
021-22813549 – 081397131461
VALVE INSPECTION & MEASURING

CLIENT : PT BAJA PRIMA REZEKI ENGINE MODEL : CATERPILLAR C6.6
JOB LOCATION : GALANGAN PT.BPR SIAK HOUR METER : 21.582 Hr
EQUIP APPLIC : TAG BOAT SEI DELI IV SERIAL NUMBER : SAX00531
ENGINE POS : AE STARBOARD
Specification :
New Valve stem Intake 5.942 to 5.957 mm
New Valve stem Exhaust 5.927 to 5.942 mm
Use Again Min Permissible stem Size Dia Size 1
Valve stem Intake 5.942 mm
Valve stem Exhaust 5.927 mm
End stem side view Dia Size 2
4 Ex 1 In
Dia Size 3
A
3 Ex 2 In
B
Cyl H Dia size 1 Dia size 2 Dia size 3

Visual Insp Keterangan
Valve No A B A B A B
1.1 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
1.2 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
1.3 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
1.4 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
2.1 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
2.2 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
2.3 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
2.4 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
3.1 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
3.2 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
3.3 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
3.4 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
4.1 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
4.2 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
4.3 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
4.4 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
5.1 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
5.2 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
5.3 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
5.4 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
6.1 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
6.2 5.94 5.94 5.94 5.94 5.94 5.94 Ok Replace
6.3 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
6.4 5.92 5.92 5.92 5.92 5.92 5.92 Ok Replace
7.1
7.2
7.3
7.4
8.1
8.2
8.3
8.4
9.1
9.2
9.3
9.4
10.1
10.2
10.3
10.4
11.1
11.2
11.3
11.4
12.1
12.2
12.3
12.4
13.1
13.2
13.3
13.4
14.1
14.2
14.3
14.4
15.1
15.2
15.3
15.4
16.1
16.2
16.3
16.4
Date of inspection 3-May-18

Number of new Valve Intake required 12 Pc
Number of new Valve Exhaust required 12 Pc
Inspection by Candra , Qosdhi
Supervisi Suyanto
Part Recomended Order / Replace

No Part Number Parts Description Qty Remark
1 309-6678 Valve inlet 12 pc
2 276-8124 / 339-9637 Valve exhaust 12 pc
3
4
5
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021-22813549 – 081397131461
VALVE GUIDE INSPECTION & MEASURING

Specification :
New Valve Guide Intake 5.979 to 5.992 mm
New Valve Guide Exhaust 5.979 to 5.992 mm
Use Again Max Permissible Guide Size Bore check
Valve Guide Intake 5.992 mm
Valve Guide Exhaust 5.992 mm
4 Ex 1 In Go NoGo Tools
Go Dia Size
Intake 5.985 mm Bore check
Exhaust 5.985 mm
NoGo Dia Size

3 Ex 2 In Intake 5.99 mm
Exhaust 5.99 mm
Cyl H Bore Check A Bore Check B Bore Check C

Visual Insp Keterangan
Valve No Go NoGo Go NoGo ( Center )
1.1 Ok Not Ok Ok Not Ok --- --- Ok Reuse
1.2 Ok Not OK Ok Not OK --- --- Ok Reuse
not 2.2 Ok Not Ok Ok Not Ok --- --- Ok Reuse
7.1
7.2
7.3
7.4
8.1
8.2
8.3
8.4
9.1
9.2
9.3
9.4
10.1
10.2
10.3
10.4
11.1
11.2
11.3
11.4
12.1
12.2
12.3
12.4
13.1
13.2
13.3
13.4
14.1
14.2
14.3
14.4
15.1
15.2
15.3
15.4
16.1
16.2
16.3
16.4

Number of new Guide Valve Intake required 0 pc
Number of new Guide Valve Exhaust required 0 pc
Supervisi Suyanto

1
2
3
4
5
infocatindo.com
021-22813549 – 081397131461
SPRING VALVE MECHANISM INSPECTION & MEASURING

Specification :
Spring Free lenght ---
Spring lenght under test force 1 31.5 mm
147.3 to 162.8 N
Spring Free length ---
Spring lenght under test force 2 22.2 mm
296.4 to 327.6 N
Cyl H By Test Force 1 By Test Force 2 Rotocoil Spring Visual Insp Keterangan
Valve No Free UtF Free UtF Rotocoil Lock
1.1 35 30 35 20 Ok Ok Ok Replace spring
7.1
7.2
7.3
7.4
8.1
8.2
8.3
8.4
9.1
9.2
9.3
9.4
10.1
10.2
10.3
10.4
11.1
11.2
11.3
11.4
12.1
12.2
12.3
12.4
13.1
13.2
13.3
13.4
14.1
14.2
14.3
14.4
15.1
15.2
15.3
15.4
16.1
16.2
16.3
16.4

Number of new Spring Intake required 12
Number of new Spring Valve Exhaust required 12
Supervisi Suyanto

1 276-8132 / 436-0521 Spring 24
2
3
4
5
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021-22813549 – 081397131461
CYLINDER LINER INSPECTION & MEASURING

Specification : Dia Size 1 , 2 , 3

New Liner Inside Diameter 105.000 to 105.025 mm
Use Again Max Permissible Liner Size
Used Liner Inside Diameter + 0.15 mm
Dial bore Indicator

Gauge setting
105.00 mm
Dia Size 1 Dia Size 2 Dia Size 3 Visual Insp Keterangan

Cyl L No
A B A B A B
1 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 Ok Reuse
2 + 0.01 + 0.01 + 0.01 + 0.01 0 0 Ok Reuse
3 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 Ok Reuse
4 + 0.02 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 Ok Reuse
5 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 + 0.01 Ok Reuse
6 + 0.01 + 0.01 + 0.01 + 0.01 0 0 Ok Reuse
7
8
9
10
11
12
13
14
15
16
Date of inspection 06 Mei 2018

Number of new liner required 0
Number of repair liner required 0
Inspection by Candra , Candra2
Supervisi Suyanto
1
2
3
4
5
infocatindo.com
021-22813549 – 081397131461
CYLINDER LINER INSPECTION & MEASURING

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021-22813549 – 081397131461
RING PISTON INSPECTION & MEASURING

Specification :
Thikness / Width Top Comp Ring ---
Thikness / Width Intermediate Ring 2.47 to 2.495 mm
Thikness / Width Oil Ring 2.97 to 2.99 mm
Gab between the end of ring
Top Comp Ring 0.30 to 0.45 mm
Intermediate Ring 0.65 to 0.85 mm
Oil Ring 0.30 to 0.55 mm
Top Ring Intermedia Ring Oil Ring Visual Insp Keterangan

Cyl L No
Gap Width Gap Width Gap Width
1 0.3 --- 0.65 2.47 0.3 2.97 Ok Replace
2 0.3 --- 0.65 2.47 0.3 2.97 Ok Replace
3 0.3 --- 0.65 2.47 0.3 2.97 Ok Replace
4 0.3 --- 0.65 2.47 0.3 2.97 Ok Replace
5 0.3 --- 0.65 2.47 0.3 2.97 Ok Replace
6 0.3 --- 0.65 2.47 0.3 2.97 Ok Replace
7
8
9
10
11
12
13
14
15
16
Date of inspection 08 Mei 2018

Number of new Ring Piston Set required 6
Inspection by Amirullah , Ricky
Supervisi Suyanto
1 276-7476 Ring Set 6
2
3
4
5
infocatindo.com
021-22813549 – 081397131461
RING PISTON INSPECTION & MEASURING

infocatindo.com
021-22813549 – 081397131461
VALVE MECHANISM LASH SETTING

Specification :
Intake Valve Lash/Clearance 0.35 mm
Exhaust Valve Lash/Clearance 0.35 mm
Nut Tighten 32 +/- 11Lb ft

Nut Tighten 32 +/- 11Lb ft
Intake Valve Lash Exhaust Valve lash Injector Dimention Nut Tighten Keterangan
Cyl L No
Before Adjust to Before Adjust to Before Adjust to by
1 > 0,40 0.35 > 0,40 0.35 --- --- Suyanto
2 > 0,40 0.35 > 0,40 0.35 --- --- Suyanto
3 > 0,40 0.35 > 0,40 0.35 --- --- Suyanto
4 > 0,40 0.35 > 0,40 0.35 --- --- Suyanto
5 > 0,40 0.35 > 0,40 0.35 --- --- Suyanto
6 > 0,40 0.35 > 0,40 0.35 --- --- Suyanto
7
8
9
10
11
12
13
14
15
16
Date of inspection & Adjust 20-Jun-18

Adjusted by Suyanto
Supervisi Suyanto
1
2
3
infocatindo.com
021-22813549 – 081397131461
VALVE MECHANISM LASH SETTING

infocatindo.com
021-22813549 – 081397131461
ENGINE STARTUP , PRECOMMISIONING & SEATRIAL

Specification Performance Data : 0Kxxxx

Description Nominal Ceiling Floor Oem Real Achievement Record
Corr Full Load Power 157 157 157 HP Base on Factory Setting
Full Load Speed 1500 1500 1500 Rpm Test load 100%
High Idle Speed 1500 1500 1500 Rpm 1500
Low Idle Speed 1500 1500 1500 Rpm 1500
Governor Setting Speed 0 0 0 Rpm Base on Factory Setting
FL Static Fuel Setting 0 0 0 Inch Base on Factory Setting
FT Static Fuel Setting 0 0 0 Inch Base on Factory Setting
FLS (Intercept) 0 0 0 Inch Base on Factory Setting
FTS (Slope) 0 0 0 Inch Base on Factory Setting
Adjusted Boost 0 0 0 Psi Base on Factory Setting
Adj Boost at TC RPM 0 0 0 Psi Base on Factory Setting
Power Loss/cyl 0.00% 0.00% 0.00% C FL PWR Base on Factory Setting
Inlet Fuel Pressure 6 0 Psi 5
Inlet Fuel Temp 86 91 81 Deg Far 80
Fuel Pressure Trans Pump 70 92 46 Psi 80
Fuel Density 36 34 DEG API Actual on lab data
Boost Constant 0 0
Governor Setting Constant 0 0
Gov Setting Torq 0% 0% 0% RTD TRQ Base on Factory Setting
Corrected Fuel Rate 0 0 0 Gal/Hr Test load 100%
CSFC 0 0 0 Lb/Hp-Hr Test load 100%
Torque Check Speed 1500 1500 1500 Rpm Test load 100%
Corr Torq Rise AT TC RPM 0% 0% 0% % Without TC
Corr Torq AT TC RPM 0 0 0 Lb/Ft Without TC
C Fuel Rate At TC RPM 0 0 0 Gal/Hr Without TC
CSFC AT TC RPM 0 0 0 Lb/Hp-Hr Without TC
Temp Jacket Water Pump Inlet 192 198 183 Deg Far 175
Delta T Jacket Water(Out-In) 7 16 -2 Deg Far 5
Temp Engine Water Outlet 0 0 0 0
Inlet Manifold Temp 32 32 32 Deg Far 32
Water Temp To SCAC 86 91 81 Deg Far 85
SCAC Water Flow 0 0 0 Gal/Min 0
Oil Pressure 60.9 87 48.2 Psi 60
Oil Pressure Low Idle 60.9 87 48.2 Psi 60
Inlet Air Pressure 15 13 Psi 14
Inlet Air Restriction 0.58 0 Psi 0
Inlet Air Temperature 122 50 Deg Far 75
Notice : Performance test report on to other form
infocatindo.com
021-22813549 – 081397131461

infocatindo.com
021-22813549 – 081397131461

infocatindo.com
021-22813549 – 081397131461

AE STBD SeiDeli IV Siak

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ENGINE REBUILD REPORT Infocatindo.

CLIENT PT BAJA PRIMA REZEKI

ENGINE MODEL : CATERPILLAR C6.6

VALVE INSPECTION & MEASURING

Cyl H Dia size 1 Dia size 2 Dia size 3

Date of inspection 3-May-18

Part Recomended Order / Replace

VALVE GUIDE INSPECTION & MEASURING

NoGo Dia Size

Cyl H Bore Check A Bore Check B Bore Check C

Date of inspection 4-May-18

Part Recomended Order / Replace

SPRING VALVE MECHANISM INSPECTION & MEASURING

Date of inspection 5-May-18

Part Recomended Order / Replace

CYLINDER LINER INSPECTION & MEASURING

Specification : Dia Size 1 , 2 , 3

Dial bore Indicator

Dia Size 1 Dia Size 2 Dia Size 3 Visual Insp Keterangan

Date of inspection 06 Mei 2018

CYLINDER LINER INSPECTION & MEASURING

RING PISTON INSPECTION & MEASURING

Top Ring Intermedia Ring Oil Ring Visual Insp Keterangan

Date of inspection 08 Mei 2018

RING PISTON INSPECTION & MEASURING

VALVE MECHANISM LASH SETTING

Nut Tighten 32 +/- 11Lb ft

Date of inspection & Adjust 20-Jun-18

VALVE MECHANISM LASH SETTING

ENGINE STARTUP , PRECOMMISIONING & SEATRIAL

Specification Performance Data : 0Kxxxx

ENGINE STARTUP , PRECOMMISIONING & SEATRIAL

ENGINE STARTUP , PRECOMMISIONING & SEATRIAL

ENGINE STARTUP , PRECOMMISIONING & SEATRIAL

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