Cost Of Production

Month Nov-15
Total/Month MT/MT Prod Rs/MT Rs in Lacs
WL Production MT 3100.4

Steam Gen MT 35213 11.358 1200 422.556

0
0
LP Steam MT 20757 6.695 1200 249.08
MP steam MT 3636.1 1.173 1200 43.6332
HP Steam MT 435 0.140 1200 5.22

Power KWH 1650396 532.32 5 82.520

Furnace Oil LTS 16000 5.161 40 6.4
Lime MT 2450.2 0.790 5000 122.51
Total Cost Rs 509.37
Actual Production cost Rs in Lacs 86.81

Cost ofProduction/MT WL
( Rs/MT ) 2,799.99
 Cost Of Production

Month Oct-15
Total/Month MT/MT Prod Rs/MT Rs in Lacs
WL Production MT 3460.32

Steam Gen MT 38134 11.020 1200 457.608

0
0
LP Steam MT 24380 7.046 1200 292.56
MP steam MT 4623.5 1.336 1200 55.482
HP Steam MT 465 0.134 1200 5.58

Power KWH 1765243 510.14 5 88.262

Furnace Oil LTS 5398 1.560 40 2.1592
Lime MT 2787 0.805 5000 139.35
Total Cost Rs 583.39
Actual Production cost Rs in Lacs 125.79

Cost ofProduction/MT WL
( Rs/MT ) 3635.08
 Cost Of Production

Month Sep-15
Total/Month MT/MT Prod Rs/MT Rs in Lacs
WL Production MT 3003.4

Steam Gen MT 33784.5 11.249 1200 405.414

0
0
LP Steam MT 24408 8.127 1200 292.90
MP steam MT 4323 1.439 1200 51.876
HP Steam MT 450 0.150 1200 5.4

Power KWH 1626228 541.46 5 81.311

Furnace Oil LTS 10275 3.421 40 4.11
Lime MT 2557 0.851 5000 127.85
Total Cost Rs 563.44
Actual Production cost Rs in Lacs 158.03

Cost ofProduction/MT WL
( Rs/MT ) 5261.68
 Cost Of Production Cost Of Production

Month Jan-15 Feb-15 Month Apr-15

Total/Month MT/MT Rs/MT Rs in Lacs

Prod

WL Production 2356.9 2419.9 WL Production MT 2850.629

Rs in Lacs Rs in Lacs
Steam Gen 28347 12.027 1200 340.164 28142 12.027 337.704 Steam Gen MT 30312.2 10.634 1200 363.7464
0 0
0 0
LP Steam 24185.7 10.262 1200 290.23 21925.3 9.060 263.10 LP Steam MT 24729 8.675 1200 296.75
MP steam 3789 1.608 1200 45.468 3727.4 1.540 44.73 MP steam MT 5007 1.756 1200 60.084
HP Steam 425 0.180 1200 5.1 405 0.167 4.86 HP Steam MT 447 0.157 1200 5.364

Power 1366091 579.61 5 68.305 1260117 520.731 63.01 Power KWH 1569583 550.61 5 78.479
Furnace Oil 15981 6.781 40 6.3924 10023 4.142 4.01 Furnace Oil LTS 20537 7.204 40 8.2148
Lime 2038 0.865 5000 101.9 2245 0.928 112.25 Lime MT 2752 0.965 5000 137.6
Total Cost 517.39 491.96 Total Cost Rs 586.49
Actual Production cost 177.23 154.25 Actual Production cost Rs in Lacs 222.74

Cost ofProduction/MT WL 7519.60 6374.37 Cost ofProduction/MT WL 7813.84

( Rs/MT ) ( Rs/MT )
 Parameter UOM Aug-14 Sep-14 Oct-14 Nov-14
Production

Soda Ash Production MT 40 57 65

White Liquor Production MT 1667.706 1962.13 1759.68 1467.65

Consumption

Diesel Ltrs 11274 2400 14985 2500

Charcoal MT 23 4 28
Steam MT 10015 10562 10434 10961
Power Units 1175141 1145431 1061087 552533
Lime MT 1836 1863 1681 1360

Final WL Production MT 1753 1832 1810 1467.65

Variable Cost Rupees 13410 13900 13650

ORE % 87.3 86.9 87.1

KPI

Steam Consumption/ Final WL Production MT 5.71 5.77 5.76 7.47

Lime Consumption/ WL Production MT 0.95 0.98 0.93 0.93

Diesel Consumption/ Final WL Production Ltrs 6.43 1.31 8.28 1.70

Power Consumption/ Final WL Production Units 670.36 625.24 586.24 376.47

 Over all recovery Efficiency Feb 2015

S. No Parameter Value UOM

1 White Liquor Charged in bindal 2244.5 MT as TAA

Caustic Received from tehri ( V = 15560
248.9 MT as TTA
M3 @ 16 Gpl )
2 221.5 MT as TAA
Caustic Received from Bindal Duplex ( V
82.2 MT as TTA
= 4838 M3 @ 17 Gpl )
3 73.1 MT as TAA

White Liquor used in EOP 147.5 MT as TAA

163.7 MT as TTA
4 Sodium Carbonate Loss 16.2 MT as TAA

5 White Liquor Production 2419.9 MT as TAA

6 Recovery Stock Decreased 48.374 MT as TAA

Total Alkali input (2244.50+221.50+73.10-16.20) MT as TAA

7 Alkali input 2522.9 MT as TAA

Total Alkali out put (2419.90-48.374) MT as TAA

Alkali output 2371.526 MT as TAA

ORE 2371.53/2522.90 %

ORE 94%
 Cost Of Production Cost Of Production

Month Jan-15 Feb-15 Month Jun-15

Total/Month MT/MT Rs/MT Rs in Lacs

Prod

WL Production 2356.9 2419.9 WL Production MT 2979.6

Rs in Lacs Rs in Lacs
Steam Gen 28347 12.027 1200 340.164 28142 12.027 337.704 Steam Gen MT 32493 10.905 1200 389.916
0 0
0 0
LP Steam 24185.7 10.262 1200 290.23 21925.3 9.060 263.10 LP Steam MT 23707.5 7.957 1200 284.49
MP steam 3789 1.608 1200 45.468 3727.4 1.540 44.73 MP steam MT 3865.2 1.297 1200 46.3824
HP Steam 425 0.180 1200 5.1 405 0.167 4.86 HP Steam MT 450 0.151 1200 5.4

Power 1366091 579.61 5 68.305 1260117 520.731 63.01 Power KWH 1532469 514.32 5 76.623
Furnace Oil 15981 6.781 40 6.3924 10023 4.142 4.01 Furnace Oil LTS 25230 8.468 40 10.092
Lime 2038 0.865 5000 101.9 2245 0.928 112.25 Lime MT 2345 0.787 5000 117.25
Total Cost 517.39 491.96 Total Cost Rs 540.24
Actual Production cost 177.23 154.25 Actual Production cost Rs in Lacs 150.32

Cost ofProduction/MT WL Cost ofProduction/MT WL

( Rs/MT )
7519.60 6374.37
( Rs/MT ) 5045.03
 Cost Of Production

Month Aug-15
MT/MT
Total/Month Rs/MT
Prod
WL Production MT 2843.31

Steam Gen MT 31102 10.939 1200

LP Steam MT 25511 8.972 1200

MP steam MT 4081.5 1.435 1200
HP Steam MT 450 0.158 1200

Power KWH 1585871 557.76 5

Furnace Oil LTS 21617 7.603 40
Lime MT 2439 0.858 5000
Total Cost Rs
Actual Production cost Rs in Lacs

Cost ofProduction/MT WL
( Rs/MT )
Rs in Lacs

373.224
0
0
306.13
48.978
5.4

79.294
8.6468
121.95
570.40
197.18

6934.75
 April -15 May-15 Jun-15 Jul-15

Steam gen/Mt ofWl

production
10.63 10.52 12 10.9 11.08

10.9 11.08
10.63
10.58 10.52 10.41
10 9.72
Steam Cons/Mt ofWl
10.58 9.72 9.4 10.41 9.4
production

0
April -15 May-15 Jun-15 Jul-15 A
 Aug-15 Sept-15 Oct-15

10.93 11.24 11.02

10.9 11.08 10.93 11.24 11.02

2 10.41 10.56
9.4 9.71
10.56 9.71 8.51
8.51
Steam gen/Mt ofWl
production
Row 5
Steam Cons/Mt ofWl
production
Row 7

Jun-15 Jul-15 Aug-15 Sept-15 Oct-15

Mt ofWl

Mt ofWl
 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sept-15 Oct-15
Final W/L Production 2850.6 2982.5 2979.6 2912 2843.31 3003.36 3460.32
(MT as TAA as NAOH)

Steam Gen MT 30312 31380 32493 32296 31102 33784 38134

BLS fired 11479 11287 11564 11857 11572 12295 13725

45000
40000
38134
35000 33784
31380 32493 32296 Final W/L Production (MT
30000 30312 31102
as TAA as NAOH)
25000 Row 5
Steam Gen MT
20000
Row 7
15000 13725 BLS fired
11479 11287 11564 11857 11572 12295 Row 9
10000
5000
2850.6 2982.5 2979.6 2912 2843.31 3003.36 3460.32
0
Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sept-15 Oct-15

Recovery Performance
 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sept-15 Oct-15

Cost of WL production
Rs/MT as TAA 7813 6903 5045 6397.9 6934.7 5261.8 3635

Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sept-15 Oct-15

% Efficiency 95.3 94.6 95.3 95.02 95.52 95 95.5

95.6 9000
95.52 95.5
8000 7813
95.4
95.3 95.3 7000 6903 6934.7
95.2 6397.9
6000
95 95.02 95
5045 5261.8
5000 Cost of WL production
94.8 % Efficiency Rs/MT as TAA
Row 10 4000
3635 Row 7
94.6 94.6 3000
94.4 2000

94.2 1000

94 0
Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sept-15 Oct-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sept-15 Oct-15

Recovery Performance