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PWM Spare Parts Manual
PWM Spare Parts Manual
INTRODUCTION AND
GENERAL INFORMATION
The purpose of this Manual is to furnish the operator with detailed parts lists
with
corresponding views to aid in ordering spare or replacement parts. Refer to the
separate Operators and Service Manual for details on operating, maintaining and
servicing the drill.
Read the Operations and Service Manual carefully before attempting to operate
the drill.
BOART LONGYEAR Pty Ltd is backed over 100 years of experience in the
design, manufacture and operation of Diamond Core Drilling Equipment. Many
of the accepted practices in use today were pioneered by BOART LONGYEAR.
To obtain the utmost in performance and life of the equipment, it should be given
regular care and operated in accordance with the instructions.
LIMITED WARRANTY
Consumables. Boart Longyear warrants for a period of one (1) year after the
date of shipment of the consumable products manufactured by it, or the
performance of related services, under the Contract, that such consumable
products are free from defects in materials and workmanship and such services
are performed in a professional and workmanlike manner; provided, however,
with respect to consumable products purchased through an authorized Boart
Longyear distributor, the warranty period shall commence on the date of
purchase by the end-user.
General Terms. Boart Longyear further warrants that, to the extent applicable,
as of the date of shipment or performance, all goods manufactured by it and
services performed shall conform to the written specifications agreed between
the parties. THIS IS BOART LONGYEAR’S ONLY WARRANTY. BOART
LONGYEAR MAKES NO OTHER WARRANTY, INCLUDING WITHOUT
LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. As a condition to Boart Longyear’s warranty
obligations, any goods claimed to be defective under the foregoing warranty
must be returned to the facility designated by Boart Longyear, which return shall
be made promptly upon Purchaser’s discovery of the alleged defect. With
respect to consumable products purchased through an authorized Boart
Longyear distributor, the party making the warranty claim must also deliver to
Boart Longyear reasonable evidence of the date of purchase. Boart Longyear
shall perform its examination of the goods so returned by Purchaser and
shall report the results of its examination to Purchaser within thirty (30)
days following its receipt of such goods from Purchaser, or, if longer
time is required to complete such examination, within such time as
would be required through the exercise of reasonable diligence.
LIMITED WARRANTY continued
Due to a wide variety of safety regulations existing throughout the world, Boart
Longyear Pty Ltd can only design its equipment to meet basic safety
considerations. The customer and/or operator is responsible for ensuring that his
Boart Longyear Rod Handler and accessories fully comply with all applicable
local safety and health regulations.
The customer is also responsible for taking the necessary safety precautions for
operating the Rod Handler and accessories in a safe manner. Boart Longyear
Pty Ltd will gladly assist the customer in this respect. Following the general
safety practices listed below will reduce exposure to potential hazards.
1. Read the Instruction Manual carefully and make sure you understand its
content and implications before you attempt to operate the equipment. If
you have any doubts or questions, particularly with respect to safety
matters, please call for assistance.
4. BEFORE operating any controls, be certain you know what function they
control.
Before attaching and/or raising a mast, always ensure that the drill is
properly stabilised (and anchored, if necessary). Take necessary
precautions regarding potential hazards (such as high-tension electrical
wire for example).
SAFETY WARNING
8. Do not attempt repairs until you determine the cause of the problem.
Unless you know and correct the cause, your repairs will be useless.
9. Make a list of probable causes and check the simple ones first.
11. If you do not fully understand the equipment and how it operates, do not
attempt adjustments or repairs. Call for assistance.
To help us expedite your order and assure correct replacement parts are
supplied please specify the following when placing your order:
1. Name, model and Boart Longyear serial number of the product, sub-
assembly or component for which the parts are ordered.
2. Boart Longyear part number and description of parts as shown in the Parts
Lists.
- when required?
- are partial shipments allowed?
- method of shipment? (ex: Air Parcel Post, Air Freight, etc.)
- will purchaser be responsible for insurance?
- prepaid or collect?
- full “send to” and “bill to” addresses.
** Note: All parts are priced F.O.B. our factory and separate charge will be
made for transportation and export packing.
RETURNING PARTS OR PRODUCTS
(whether for repairs, replacement or warranty)
c) specifying the quantity and Boart Longyear part numbers of the product(s)
concerned. Where applicable, the MODEL and SERIAL NUMBER are
necessary for proper and full identification.
H
1 VALVE, 5 SECTION, ROD HANDLER, PWM
5304271 1 H
15 2
MOUNT, FIELD MODULE
5304272 1
17 3
COVER, VALVE MOUNTING
5304273 1
8 10
4 MOUNT VALVE, LOWER
5304277 1
12
F
16 COUPLING TEST 1/4" BSPP
88738 10 F
23
20 C/SCR, SH M5-0.8x25 G12.9 ZP
5300764 1
22
21 C/SCR, SH M5-0.8x40 G12.9 ZP
5300767 2
19
22 WASHER, SPRING M8 ZP
5300937 11
E
20
23 WASHER, FLAT M8 ZP
5301155 23
23
REF
D
22
D
19
24
23
23
C
5
REF C
11
3
16
18 A
B 22
B
MATERIAL
REFER TABLE
REGULAR GRADE WITH COPPER FORMULA
A
FOR ALL FASTENERS UNLESS OTHERWISE SPECIFIED.
GENERAL DIMENSION 0.4
DWN CAMBRIC SHEET 1 OF 2 A
5304270
HOSE GROUP
CARRIAGE ASSEMBLY
ROD HANDLER
PART No. 3001409 ISSUE A. ECN105228
3 DCV ‘B2’ PORT TO SWING ARM ACTUATOR ‘B’ PORT (SHAFT END).
3A HOSE ASSEMBLY 3/8” ID x 890 3001871 1
4 DCV ‘A2’ PORT TO SWING ARM ACTUATOR ‘A’ PORT (REAR END).
4A HOSE ASSEMBLY 3/8” ID x 710 94221 1
HOSE GROUP
CARRIAGE ASSEMBLY
ROD HANDLER
PART No. 3001409 ISSUE A. ECN105228
3001409
Page 2 of 2
111 BOART
LONGYEAR
HOSE GROUP
HEAD ASSEMBLY
ROD HANDLER
PART No. 3001412 ISSUE A. ECN105228
3001412[1].doc
Page 1 of 1
6 5 4
3 2 1
USED ON 3000320
OUTER MOTOR
INNER MOTOR
A PORT
A PORT
3
5 B PORT
C B PORT
C
7
4
6
3
2
B
B
A5
DR 1
B5 A4 B4
DO NOT SCALE
THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
MATERIAL
1:5 12-07-00 A3
3001412
ANGULAR DIMENSION 1
3 SWITCH, PRESSURE
5303958 1
8 8 8
3 8 5 CABLE, M12
JUMPER, CANBUS, 2000mm 5304187 1
CLAMP CLOSED
PRESSURE SWITCH
FIELD MODULE
SEE DETAIL A
NODE 3
2
7
1
D
D
FIELD MODULE
NODE 4
C
7
C
B
B
7 7
6
DETAIL VIEW A
ENLARGED VIEW
MATERIAL
REFER TABLE
5303842
ISSUE DATE EO No RELEASED
FOR / REVISION
8 7 6 5
4 3
2 1
8 7 6
5 4 3
2 1
USED ON 5304600 5304605 5304593
ITEM DESCRIPTION
PART NO QTY
7
1 SENSOR, PROXIMITY M12
3069645 4
1 8
F
1 1
2 INDICATOR LIGHT 5 PIN CONNECTOR
3070220 1 F
ARM CLEAR
3 INDUCTIVE SENSOR.
3070221 2
ARM IN
ARM OUT S0914 S0927
( x 2)
E
9 NAMEPLATE, FIELD MODULE, A
5304488 1 E
12 NAMEPLATE, LS PORTS
5304496 1
D
D
5
1
(x8)
HEAD PARALLEL
S1104
C
C
10
ARM HORIZONTAL
12
INCLINATION
SENSOR B1113
FLASHING
LED H1141
B
B
9
3 ROD LOADED
REAR S1127
ROD LOADED
FRONT S1136
MATERIAL
REFER TABLE
A
DRILLED HOLE DIAM: 0.4
5304371
ISSUE DATE
EO No RELEASED FOR / REVISION
8 7 6
5 4 3
2 1
9/16" UNO
PRZYŁĄCZE
ZAWÓR SUN HYDRAULICS
21
CBBG-LJN
210 BAR
64
,5
R22
47
43
Znakować:
31
BOART LONGYEAR
miejsce
6003649 - 40/22/60
znakowania
32 60 36
Data
196
O25,4 ±0,03
www.boartlongyear.com
O25,4 ±0,03
Dane techniczne:
Średnica tłoka 40 mm
Średnica tłoczyska 22 mm
Skok 60 mm
Ciśnienie nominalne 21 MPa
63,5
120
60
90
3001349
10* 1 Zawór SUN CBBG-LJN
0,000 kg
Podpis
sztuk
1:1 Data utworzenia: 2012-04-14 UCJ208-40/22/60
5,496 kg
98
5
O12
58
50
O35 +0,05
+0,1
O50
O34,9 ±0,03
16
32
76,2 1 2
4 3
835
146,2
140
108
96
20
tw .` tw .
4o
76,2
o
32
miejsce
M 8- 2
48
-
O9
1-12 UNF
znakowania
40
O60
27
100
32
O 16,
1450
2115
Średnica tłoka 50 mm
32x40x5/6
50x39x4,2
sztuk
Podpis
Materiał:
Nazwa części:
Format:
Wymiary nie tolerowane zgodnie z:
NOTE: PLEASE ENSURE EACH HOSE IS CLEARLY IDENTIFIED WITH TAGS BEFORE
FITMENT TO RIG. ALL HOSES ARE TO BE SUPPLIED PLUGGED TO KEEP OUT FOREIGN
MATTER.
HOSES TO BE SUPPLIED COMPLETE WITH STAINLESS TAGS AS PER KIT 5004514
5004154.doc
Page 1 of 1
8 7 6 5 4
3 2
1
USED ON
ITEM DESCRIPTION
PART NO QTY
F
2 CLAMP, FRONT
5004199 1 F
3 CLAMP, REAR
5004201 1
8
4
WASHER FLAT 12 ID
WASHER SPRING 12 ID
93253
93129
E 2
E
3 7 5
D
D
C
C
B
B
MATERIAL
LISTED
A
DRILLED HOLE DIAM: ± 0.4
5004202
ANGULAR DIMENSION ± 1 °
F 10
2 CLAMP, FRONT
5004199 1 F
3
3 CLAMP, REAR
5004201 1
4 WASHER SPRING 12 ID
93129 2
5 WASHER FLAT 12 ID
93253 2
2
6 WASHER FLAT 16 ID
93254 2
7 5
7 BOLT HEX HD M12-1.75 x 40
68920 2
E
9 NUT HEX M12-1.75
68800 2 E
D
D
6 8
C
C
B
B
MATERIAL
LISTED
A
DRILLED HOLE DIAM: ± 0.4
ANGULAR DIMENSION ± 1 °
H
1 SUPPORT ADJUSTABLE
602293 1 H
2 BASE STAND
5303760 1
G
G
F
F
1011
REF
1
C
E
E
1167
REF
D
2
D
C
C
830 MIN
REF
B
B
MATERIAL
STAND ASSEMBLY
C 15/11/11
120310 REFER ECN C UNLESS OTHERWISE SPECIFIED:
PERMISSIBLE TOLERANCES ON
B 14/04/11
110728 REFER ECN B DIMENSIONS:
+0.5
NTS 17-09-1996 A1
A 6 13/05/03
14046 REFER ECO GENERAL DIMENSION 1
DWN I. DOBBIE SHEET 1 OF 1 A
5 17/09/96
11770 REDRAWN
84825
ANGULAR DIMENSION 1
H
1 FRAME WELDMENT CONTROL PANEL
3001489 1 H
5 WASHER, FLAT M8 ZP
5301155 8
5 6 WASHER, SPRING M8 ZP
5300937 4
G
G
3 B
6
1 2
F
F
DETAIL VIEW C
ENLARGED VIEW
6
E
E
A C
D
D
DETAIL VIEW B
5 ENLARGED VIEW
C
C
DETAIL VIEW A
ENLARGED VIEW
B
B
MATERIAL
REFER TABLE
N.T.S. 05MAR12 A1
A
GENERAL DIMENSION 0.4
DWN CAMBRIC SHEET 1 OF 2 A
A 05MAR12
123491 REFER TO ECN ANGULAR DIMENSION 1
BOART LONGYEAR WT 32 DRG NO.
5303840
ISSUE DATE
EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6
5 4 3
2 1
8 7 6
5 4 3
2 1
USED ON 5303840
REF
390
2
POSITION BUTTON
P/N
3069200, 2 OFF
YELLOW EMERGENCY
STOP LABEL
380 P/N
3070226, 1 OFF
REF
D
D
2 POSITION TOGGLE SWITCH
P/N 3069202
1 OFF
REF
442
C
C
208
P/N 3001689
X21 RECEPTACLE LOOM,
CONTROL PANEL INCLUDES:
P/N 5304931
CAP, P/N 3069206 X24 RECEPTACLE LOOM
STAINLESS STEEL ENCLOSURE 380 x 300 x 210 WITH 4 OFF M8 x 25
P/N 5304934
STAINLESS MOUNTING BOLTS, NUTS AND SPRING WASHERS
CAP, P/N 3069206
ON THE UNDERSIDE OF THE BOX.
X22 RECEPTACLE LOOM
P/N 5304932
1 OFF BRIDGING PLUG, P/N 3001689.
CAP, P/N 3069206
MATERIAL
DIMENSIONS:
P/N 5304933
A
DRILLED HOLE DIAM: 0.4
B 05SEP12
129964 REFER TO ECN GENERAL DIMENSION 0.4
DWN CAMBRIC SHEET 1 OF 2
A 05MAR12
123491 REFER TO ECN ANGULAR DIMENSION 1
BOART LONGYEAR WT 15.5 DRG NO.
5303841
ISSUE DATE EO
No RELEASED FOR / REVISION
8 7 6
5 4 3
2 1
8 7 6
5 4 3
2 1
USED ON 5303840
F
F
E
E
D
D
C
C
B
B
MATERIAL
5303841
ISSUE DATE EO No
RELEASED FOR / REVISION
8 7 6
5 4 3
2 1
111 BOART
LONGYEAR
GUIDE SET
BQ / BQ OUTER TUBE
PART No. 3001703 REV.A ECN132832
3001703_a.doc
Page 1 of 1
111 BOART
LONGYEAR
GUIDE SET
PQ / PQ OUTER TUBE
PART No. 3001353 REV.A ECN132832
3001353_a.doc
Page 1 of 1
111 BOART
LONGYEAR
GUIDE SET
NQ / NQ OUTER TUBE
PART No. 3001354 REV.A ECN132832
3001354_a.doc
Page 1 of 1
111 BOART
LONGYEAR
GUIDE SET
HQ / HQ OUTER TUBE
PART No. 3001355 REV.A ECN132832
3001355.doc
Page 1 of 1
12 11 10 9 8 7
6 5 4
3 2 1
USED ON
ITEM DESCRIPTION
PART NO QTY
H
1 STAND
602329 2 H
3 GUARD LASER
3002660 1
A 7 WASHER, FLAT M4 ZP
5302152 2
A 11 WASHER, FLAT M8 ZP
5301155 4
17 A 13
C/SCR, HH M10-1.5x25 G8.8 ZP
5300620 1
F 6
10 17
DECAL CAUTION LASER
3002393 1 F
2 4
18
11
606 REF
1
6
10
E
E
16
12
606 REF
D
D
812 REF
800 REF
C
C
TO
ROD HANDLER CONTROL PANEL
OR
LMA PLC ENCLOSER
B
B
DO NOT SCALE
MATERIAL
KIT
REFER TABLE
PERMISSIBLE TOLERANCES ON
DIMENSIONS:
NTS 21/06/11 A1
A
2 29/09/05 14318 REFER ECO 2 GENERAL DIMENSION 0.4
DWN B SINGH SHEET 1 OF 1 A
3002693
ANGULAR DIMENSION 1
MOUNTING KIT
ROD HANDLER 700 & 1300 SERIES FEED FRAME
PART No. 6003514 ISSUE A. ECN132832
06 - 6003514pl.docx
Page 1 of 1
111 BOART
LONGYEAR
KIT
AUXILIARY SUPPLY
LM55/75 POWER PACK
PART No. 3001680 ISSUE 5. EO14732
3001680.doc
Page
1 of 2
222 BOART
LONGYEAR
KIT
AUXILIARY SUPPLY
LM55/75 POWER PACK
PART No. 3001680 ISSUE 5. EO14732
Rod Handler Drain hose (9/16” JIC Female end) connects to Drain Manifold.
2,3,4
3001680.doc
Page 2 of 2
111 BOART
LONGYEAR
PIPING GROUP
ROD HANDLER INTERLOCK / PILOT DUMP – 24V
LM45/55/75
PART No. 3002653 ISSUE A ECN111968
3002653
C:\Documents and
Settings\prettym\Desktop\3002653.DOC
Page 1 of 3
222 BOART
LONGYEAR
PIPING GROUP
ROD HANDLER INTERLOCK / PILOT DUMP – 24V
LM45/55/75
PART No. 3002653 ISSUE A ECN111968
3002653
C:\Documents and
Settings\prettym\Desktop\3002653.DOC
Page 2 of 3
333 BOART
LONGYEAR
PIPING GROUP
ROD HANDLER INTERLOCK / PILOT DUMP – 24V
LM45/55/75
PART No. 3002653 ISSUE A ECN111968
3002653
C:\Documents and
Settings\prettym\Desktop\3002653.DOC
Page 3 of 3
111 BOART
LONGYEAR
3002653
C:\Documents and
Settings\prettym\Desktop\3002653HF.DOC
Page 1 of 1