BECTOCHEM

CONSULTANTS AND OFFER SPECIFICATIONS

ENGINEERS PVT. LTD. VIBROSIFTER 30”
OFFER NO.: Q-11650 DATE:16.07.2011
CLIENT : M/S. DAILY NEEDS LTD. A/C. ELOMATIC PHARMALAB PAGE 1 OF 6

STANDARD MODEL
DESCRIPTION SPECIFICATION
1. PROCESS & OPERATIONAL DATA
Purpose Sieving of powders or granules.
Construction Stand alone, floor-supported unit. The whole unit along
with the motor, sieves, hopper etc are covered by a SS skirt.
Principle of operation Optimally tensioned sieves are made to vibrate using a
vibratory motor which rotates eccentric weights. As they
vibrate, the material gets sieved and the oversized particles
get retained while undersized particles fall from the
discharge through gravity.
Working capacity Maximum : 300 Kg/hour & Minimum : 40 Kg/hour
depending on the :
Nature of Product
Moisture content
Sieve size
Amplitude of vibration
Weight position on the motor
Frequency of Motor input supply
Rate of feed
Number of decks
Anti blinding options present or not
Quality of sieve
Charging Inputs The Powder is loaded manually
2. DESIGN DATA
Overall Dimensions a) Overall 1200 mm L x 750 mm W x 1270 mm H
b) Base 520 ID x 520 Height (for Standard 750 discharge)
c) Upper deck 710 ID x 1.6mm thick x 150 H
d) Central Shell 710 mm ID x 150mm H x 1.6 mm Thick
Quality assurance Built as per Good Engineering Practice and GMP model &
cGMP compliant
Electrical Rating Non – Ex rated,415V, 50 Hz, 3 phase
3. MAIN COMPONENTS
3.1 DRIVE ASSEMBLY
Type Vibratory,
Motor Make Good Earth.
Motor Specifications 0.5 H.P./ 1440 RPM
Motor Mounting Flange mounted.
Mounting Drive assembly mounted on a tubular framework, with help
of motor mounting plate.
MOC Frame Work & Guards SS 304
Mounting Plates CS

Prepared By: Jagandeep kaur Checked By: Mr. Mayur

 BECTOCHEM
CONSULTANTS AND OFFER SPECIFICATIONS
ENGINEERS PVT. LTD. VIBROSIFTER 30”
OFFER NO.: Q-11650 DATE:16.07.2011
CLIENT : M/S. DAILY NEEDS LTD. A/C. ELOMATIC PHARMALAB PAGE 2 OF 6

3.2 BASE Cylindrical with welded flange face at the top and bottom.
Base with inspection / access window on hinges for
approach to the motor.
Made of SS 304 Flanges. Inspection window 200 X 300.
Base with lockable castors with SS bracket & rubber
wheels.
3.3 LOWER HOPPER Cylindrical, with lip faces at both ends. Provided with an
internal cone to channelize the flow of materials towards
the external perimeter. Cone is fully welded to the inner
diameter.
Type Central cylindrical shell with welded conical frustums at
both ends. Cones having included angle between 30-50O.
Discharge port Discharge Port is rectangular to circular, with an effective
radial opening of 500 approx. x 100 dia at the outlet
3.4 UPPER DECK
Construction Cylindrical with lip faces at both ends.
3.5 MOTOR MOUNTING 12 mm thick C S plate, with tapered edges to suit clamp
. PLATE profile. Plate houses the motor, bolted at the center, and
retains the hopper assembly on the top. Transmission
springs couple the plate to the base of the unit.
3.6 TRANSMISSION 8 nos. springs are fixed on the upper girth flange of the
SPRINGS base. Upper end of the springs are fixed to the bottom of the
motor mounting plate.
3.7 SKIRT FOR SPRINGS SS 304 Cylindrical girth ring skirt to protect the springs
from exposure and achieve greater cGMP compliance. Skirt
is fixed to the bottom of the motor mounting plate.
3.8 CLAMPS ‘C’ section clamps in two halves with hinging arrangement.
Closure with toggle action between the two halves. Locking
lever has screw adjustment to compensate for tension
required. The bottom hopper is secured to the motor
mounting plate by a clamp. Similarly each sieve is
sandwiched between the hopper faces with the clamp
securing the lips of the upper and the lower hopper.
3.9 GASKET White food Grade Neoprene ‘C’ section gasket. Ensures
powder tight interface between the two hopper faces and
the sieve.
4 STARTER DOL Starter
5 FINISH SS 316 Contact Parts internally 240 grit mirror.
SS 304 cladded/covered Parts externally 180 grit Matt.
C.S Parts to be painted with enamel paint.
6 UTILITIES Electrical Consumption 0.37KW @415 V, 50 Hz.

Prepared By: Jagandeep kaur Checked By: Mr. Mayur

 BECTOCHEM
CONSULTANTS AND OFFER SPECIFICATIONS
ENGINEERS PVT. LTD. VIBROSIFTER 30”
OFFER NO.: Q-11650 DATE:16.07.2011
CLIENT : M/S. DAILY NEEDS LTD. A/C. ELOMATIC PHARMALAB PAGE 3 OF 6

7. DOCUMENTATIONS Scope of Standard Documentation

Material test certificate for contact parts.
Installation & Maintenance Manual
Spare Part List.
Warranty Certificate of machine
Certificates, Manual for Brought out items.
Electrical Circuit Diagram
Schematic Diagram of machine.
GA Diagram.
Instrument List with manufacturer’s calibration Certificate.
8. INSPECTION Client / consultant / Bectochem
9. TRIAL No load Running Trial will be offered for ½ hr.
10. PACKING Wrapped in Plastic

OPTIONS FOR CLIENT’S CONSIDERATION

1. MOTORS Italvibras, non FLP.
To confirm
2. Dust Hood With Conical profile, with locating lugs and flat face at the seat to
Charging Port the hopper deck. Charging Port at center of hood 200 dia
with welded square girth ring. The vent could be connected
Selected to the Local Exhaust Ventilating Unit for effective dust
control.
NOTE: the sieve should not have any rigid interfaces with
connecting devices/machines. This will affect the
throughput of the unit greatly.
3. Vent nozzle 1 ½” with T C connection.

Selected
4. Vent Filter Hydrophobic filter at the vent port on the Lid, 0.2 Micron or
rating to suit the individual application.
Selected
5. Double decks To Confirm
6. Documentation at extra Functional design Specifications – FDS
cost Design Qualification Protocol – DQ
Formats for IQ and OQ
Selected Factory Acceptance Test – FAT
Surface Finish Test report.

Prepared By: Jagandeep kaur Checked By: Mr. Mayur

 BECTOCHEM
CONSULTANTS AND OFFER SPECIFICATIONS
ENGINEERS PVT. LTD. VIBROSIFTER 30”
OFFER NO.: Q-11650 DATE:16.07.2011
CLIENT : M/S. DAILY NEEDS LTD. A/C. ELOMATIC PHARMALAB PAGE 4 OF 6

COMMERICIAL SECTION:

PRICE SCHEDULE

VIBROSIFTER 30”
SR. 30"
MODEL
NO.
Price (FOB, Mumbai
Specification
Particulars port)
(in USD)
Single Deck vibrosifter
SS 316 Contact Parts
01 2950
cGMP Model
Non FLP Construction
One screen included
Starter Included
PU wheels
No hood
OPTIONS
SS 316, with Clamp and
02 Addition Deck with Screen 375
Gasket
Addition for Dust Hood with SS 316, with Clamp and
03 415
Charging Port with Clamp Gasket
04 Vent nozzle with hydrophobic filter Ss 316 nozzle on TC 175

05 Italian Vibro motor Non FLP type 825

06 Flameproof System 595

Additional for PU coated castor 4" x 1.1/4" with SS 304

07 Included
wheels bracket, lockable

08 Detailed Documentation 215

Prepared By: Jagandeep kaur Checked By: Mr. Mayur

 BECTOCHEM
CONSULTANTS AND OFFER SPECIFICATIONS
ENGINEERS PVT. LTD. VIBROSIFTER 30”
OFFER NO.: Q-11650 DATE:16.07.2011
CLIENT : M/S. DAILY NEEDS LTD. A/C. ELOMATIC PHARMALAB PAGE 5 OF 6

Glimpse:

Single deck Vibrosifter

Lab Vibrosifter

Prepared By: Jagandeep kaur Checked By: Mr. Mayur

 BECTOCHEM
CONSULTANTS AND OFFER SPECIFICATIONS
ENGINEERS PVT. LTD. VIBROSIFTER 30”
OFFER NO.: Q-11650 DATE:16.07.2011
CLIENT : M/S. DAILY NEEDS LTD. A/C. ELOMATIC PHARMALAB PAGE 6 OF 6

Vacuum Vibrosifter

Vacuum Vibrosifter in Operation

Prepared By: Jagandeep kaur Checked By: Mr. Mayur