BMM ISPAT Ltd QR/ISP/MS/EM/01.

02

SMS ELECTRICAL LOG BOOK

Section: EAF/LF & VD

MONTH YEAR

Departmental Objective

1 To Ensure high process equipment availabilty.

2 Effective implementation of Quality Maintenance System.
3 To meet management Target.
4 Effective implementation of "TPM" principle.

QF No: QF/ISP/MS/EM/01.02 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

ELECTRICAL LOG BOOK

MONTH -
INDEX EAF TEAM MEMBERS
1 JOB TO BE DONE AT THE NEXT EARLIEST OPPORTUNITY S.NO NAME EMP. No DESIGNATION PHONE NOS

2 SHIFT LOG SHEET 1 K.SAKTHI MURUGESWARAN 4473 GENERAL MANAGER 7022980273

3 EAF TEAM MEMBERS ATTENDANCE 2 K.M.PADMARAJA 4479 SR. MANAGER 7022980268
4 EQUIPMENT DAILY CHECK LIST 3 D.SATHISH KUMAR 4478 DY. MANAGER 7022980258
5 EQUIPMENT WEEKLY CHECK LIST 4 MAHESHKUMAR.V 2196 DY. MANAGER 9972509518
6 EQUIPMENT PREVENTIVE MAINTENANCE CHECK LIST 5 M.ANNADURAI 4480 DY. MANAGER 7022980259
7 STATISTICAL ANALYSIS REPORT 6 VEERESH 2708 SR.ENGINEER 9686551305
8 CORRECTIVE AND PREVENTIVE ACTION REPORT 7 PAWAN SHARMA 4470 SR.ENGINEER 7022547076
8 VIJAY KUMAR 2231 ENGINEER 8904246831
9 ANVESH REDDY 4441 ENGINEER 7899752172
10 SAGAR 4083 ENGINEER 7760983496
11 RAJENDRA 4443 ENGINEER 9731360007
12 RANGANATH 4247 ENGINEER 7022006589
13 SWETHA 4303 ENGINEER 7022036303
14 SATHISH 4436 ENGINEER 9742019976
15 CHANDRASEKAR 4389 GET 7899752180
16 APPADI PRASAD 4444 JUNIOR ENG 7022547062

QF NO: QF/ISP/MS/EM/01.02 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

JOBS TO BE DONE AT NEXT EARLIEST OPPORTUNITY

SL
DATE JOB DESCRIPTION ACTION TAKEN RESPONSIBILTY TARGET STATUS SIGNATURE/DATE
NO

QF No: QF/ISP/MS/EM/01.02 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

ELECTRICAL AND INSTRUMENTATION LOG SHEET SHIFT G DATE:

SHIFT IN CHARGE POWER CONSUMPTION TOTAL PRODUCTION MT
TECHNICIANS NUMBER OF HEATS UNITS PER TON KWH/MT

S.I TIME
EQUIPMENT DESCRIPTION SPARES USED
NO FROM TO DURATION

PENDING JOBS SIGNATURE

SHIFT IN CHARGE SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.02 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

ELECTRICAL AND INSTRUMENTATION LOG SHEET SHIFT A

SHIFT IN CHARGE
DATE:
TECHNICIANS
Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no.
Consumption Total POWER TOTAL
CONSUMPTION : PRODUCTION : MT
NUMBER OF
Furnace KWH
HEATS : UNITS PER TON : KWH/MT
AUX. CONSUMPTION
Furnace Trafo. 6.00AM 7.00PM 8.00PM 9.00AM 10.00AM 11.00AM 12.00PM 1.00AM 2.00PM Start Finish Total KWH Start Finish Total KWH
OTI -100MVA EAF MHS
OTI -20MVA LF DRI
WTI- 100MVA FES CRANE
WTI -20MVA WC
Total
SL TIME
EQUIPMENT JOB DISCRIPTION SPARES USED
NO FROM TO DURATION

PENDING JOBS SIGNATURE

SHIFT INCHARGE SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

ELECTRICAL AND INSTRUMENTATION LOG SHEET SHIFT B

SHIFT IN CHARGE
DATE:
TECHNICIANS
Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no.
Consumption Total POWER TOTAL
CONSUMPTION : PRODUCTION : MT
NUMBER OF
Furnace KWH
HEATS : UNITS PER TON : KWH/MT

Furnace Trafo. 6.00AM 7.00PM 8.00PM 9.00AM 10.00AM 11.00AM 12.00PM 1.00AM 2.00PM
OTI -100MVA
OTI -20MVA
WTI- 100MVA
WTI -20MVA

SL TIME
EQUIPMENT JOB DISCRIPTION SPARES USED
NO FROM TO DURATION

PENDING JOBS SIGNATURE

SHIFT INCHARGE SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

LOG SHEET SHIFT B

ELECTRICAL AND INSTRUMENTATION
SHIFT IN CHARGE
TECHNICIANS DATE:
POWER TOTAL
Consumption Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Total CONSUMPTION : PRODUCTION : MT
NUMBER OF
Furnace KWH HEATS : UNITS PER TON : KWH/MT

AUX. CONSUMPTION :
Start Finish Total KWH
EAF 0
LF 0
FES 0
Furnace Trafo. 2.00PM 3.00PM 4.00PM 5.00AM 6.00AM 7.00AM 8.00PM 9.00AM 10.00PM WC 0
OTI -100MVA MHS 0
OTI -20MVA DRI 0
WTI- 100MVA CRANE
WTI -20MVA Total

SL TIME
EQUIPMENT SPARES USED
NO FROM TO DURATION

PENDING JOBS SIGNATURE

SHIFT INCHARGE SECTION INCHARGE

QF no: QF/ISP/MS/EM/01.04 Rev no: 01 Rev date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

ELECTRICAL AND INSTRUMENTATION LOG SHEET SHIFT C

SHIFT IN CHARGE
DATE:
TECHNICIANS
Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no.
Consumption Total POWER TOTAL
CONSUMPTION : PRODUCTION : MT
NUMBER OF
Furnace KWH
HEATS : UNITS PER TON : KWH/MT

Furnace Trafo. 6.00AM 7.00PM 8.00PM 9.00AM 10.00AM 11.00AM 12.00PM 1.00AM 2.00PM
OTI -100MVA
OTI -20MVA
WTI- 100MVA
WTI -20MVA

SL TIME
EQUIPMENT JOB DISCRIPTION SPARES USED
NO FROM TO DURATION

PENDING JOBS SIGNATURE

SHIFT INCHARGE SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

LOG SHEET SHIFT C

ELECTRICAL AND INSTRUMENTATION
SHIFT IN CHARGE
TECHNICIANS DATE:
POWER TOTAL
Consumption Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Heat no. Total CONSUMPTION : PRODUCTION : MT
NUMBER OF
Furnace KWH HEATS : UNITS PER TON : KWH/MT

AUX. CONSUMPTION :
Start Finish Total KWH
EAF 0
LF 0
FES 0
Transformer 10.00PM 11.00PM 12.00PM 1.00AM 2.00AM 3.00AM 4.00PM 5.00AM 6.00PM WC 0
OTI -100MVA MHS 0
OTI -20MVA DRI 0
WTI- 100MVA CRANE
WTI -20MVA Total

SL TIME
EQUIPMENT SPARES USED
NO FROM TO DURATION

PENDING JOBS SIGNATURE

SHIFT INCHARGE SECTION INCHARGE

QF no: QF/ISP/MS/EM/01.04 Rev no: 01 Rev date: 01.11.2015

 BMM ISPAT LIMITED
QR/ISP/MS/EM/01.02
SMS DAILY CHECK LIST

DATE: SHIFT "G"

Visual Inspection of isolator Visual Inspection of VCB in Visual Inspection of VCB Visual Inspection of isolator in Visual Inspection of VCB in Visual Inspection of ICOG VCB
Healthiness of 100MVA EAF Transformer Healthiness of 20MVA LF-Transformer
in EAF-HT room EAF-HT room ICOG in EAF HT room LRF HT room LRF-HT room in LRF HT room

On/Off On/Off On/Off

Oil Temp Winding Temp Water Oil Main tank OLTC Oil Oil Temp Winding Water Oil Online temp. Online temp. Online temp. On/Off operation Online temp. On/Off operation Online temp. On/Off Online temp.
Main tank Oil level OLTC Oil level operation operation operation
°C °C FSL/°C FSL/°C Oil level level °C Temp °C FSL/°C FSL/°C check check check check check check/counts check operation check check
check check/ counts check

STATUS OF ALL CONVEYORS PULL CORD SWITCH, BELTSWAY SWITCH AND ZERO SPEED SWITCHES

DRI INCOMING
SWITCHES DRI RBC-01 BC102 D2C2 D2C1 D1C1 BRU CONVEYOR LBF1 CONVEYOR DRI IBC-02 REMARKS
CONVEYOR

PULL CORD

BELTSWAY

ZERO SPEED

SWITCHES BC02 BC03 BC04 BC2 BC1 REMARKS

STATUS OF SHUTTLE
PULL CORD STATUS OF SHUTTLE
CONVEYORS POSITION
CONVEYORS POSITION
LIMIT SWITCHS
LIMIT SWITCHS ( BC2 )
( BC102 )
BELTSWAY

ZERO SPEED

Shift Incharge Signature Section Incharge Signature

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED
QR/ISP/MS/EM/01.02
SMS DAILY CHECK LIST

SHIFT"A"

Visual
Visual
inspection of
Visual Inspection of inspection of Visual inspection of FAFA Visual inspection of Hydraulic system @ Visual inspection of Hydraulic system @
Motor ,Load Visual inspection of MCC Visual inspection
Motor, Load cell Motor,Load Loadcell , JB , Vibrofeeder inspection of Weigh feeder 0.0mtr level ( Hydr.tank, Valve stand 0.0mtr level ( Hydr.tank, Valve stand Visual inspection of UPS Visual inspection of UPS 1&2 Visual inspection of FCBC & Visual inspection of Hyd. HP
cell , Tacho panels MHS ,EAF, LRF of recirculation
,Tacho & JB at cell , Tacho & controller & their cables & panel 1,2,3,4&5 1,2,emergency valve stand, accumulator 1,2,emergency valve stand, accumulator stands 1&2 ,SCVS at EAF ,SCVS at LRF battery panel at EAF & LRF motors 1,2 & 3
& JB at panel & crane PDB pump 1 & 2
WF01,2 &3(DRI) JB at tightness ( 8nos.) stands 3nos.) AT EAF 3nos.) AT LRF
WF05
WF04(Lime)
(Dololime)

SHIFT" B "

Inspection of Limit switches &

Visual Inspection of Visual Inspection of 6.6 KV Visual Inspection of 2.5 MVA Visual inspection of Inspection of PLC ,Relay Inspection of all
Visual inspection of Inspection of PLC ,Relay & Inspection of Transfer car Inspection of Swivell platform Loadcells , CRD cable, LS cables inspection of slagpot car Limit Inspection of All Flow Switchs
ID fan motors breakers in FES , WC MCC1 crane transformers at EAF ( 2.5MVA trafo. At LRF ( & Regulation panel in Limit Switches
16MVA Trafo 1 & 2 Regulation panel in LRF drive panels in EAF & LRF drive motor at EAF of Steel car & Laddle transfer car switches,CRD cable , LS cable and RTD in EAF & LF
( A,B,C & D) in FES &2 ,FES MCC Panel 2nos.) 2nos.) EAF and Proximities
1 & 2 , Scrap Transfer car

SHIFT" C "

Inspection of Heat exchanger Inspection of Heat Inspection of LRF & EAF PLC
Inspection of Wire Inspection of Wire feeder in Inspection of Booster fan Inspection of LRF Inspection of LRF & EAF Inspection of LRF all flow Inspection of LRF & EAF Inspection of LRF & EAF Inspection of Transfer cars CRD
pumps of 100 MVA exchanger pumps of 20 / Reg plc / Emergency panel
feeder in LRF VD motor in LRF Hydraulic Systems MCC and Drives switches and RTD's Electrode and Roof Limit Switches Conveyors and HRD Panels
transformer in EAF MVA transformer in LRF panels

Shift Incharge Signature

A Shift : B Shift : C Shift :

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED
QR/ISP/MS/EM/01.02
SMS MONTHLY CHECK LIST

EAF ISOLATOR HEALTHINESS CHECK

Cable termination Terminal

Cleanless Isolator bolt tightness check Frame Earthing check Greasing at knife point On/Off operation check Contact resis. Check Rotary switch check Online temp.check
Check

EAF VCB HEALTHINESS CHECK ( FURNACE BREAKER)

Cleanless Tightness check Busbar Check Frame Earthing check Gearbox Healthiness Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

EAF VCB HEALTHINESS CHECK( ICOG BREAKER)

Cleanless Tightness check Busbar Check Frame Earthing check Gearbox Healthiness Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

EAF-Hydraulic motor 1

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF-Hydraulic motor 2

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF-Hydraulic motor 3

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF Hydraulic recirculation motor 1

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF Hydraulic recirculation motor 2

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF CRANE PDB

Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

12
 EAF MCC

Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

EAF PLC & RIO panel

Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

EAF Transformer - 100 MVA

OLTC SURGE BUCHOLZ PRV OIL TEMP WINDING TEMP LOW OIL LEVEL FOR TRAFO LOW OIL LEVEL FOR OLTC OLTC COUNTER READING LOW OIL LEVEL FOR OLTC

EAF Regulation panel

Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Heat exchanger pumps 1 of 100 MVA trafo in EAF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Heat exchanger pumps 2 of 100MVA trafo in EAF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

LRF Incoming Isolator

Cable termination Terminal

Dust out Isolator bolt tightness check Frame Earthing check Greasing at knife point On/Off operation check Contact resis. Check Rotary switch check Online temp.check
Check

EAF VCB HEALTHINESS CHECK ( FURNACE BREAKER)

Dust out Tightness check Busbar Check Frame Earthing check Gearbox Healthiness Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

EAF VCB HEALTHINESS CHECK( ICOG BREAKER)

Air Blow to Dust out Tightness check Busbar Check Frame Earthing check Gearbox Healthiness Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

LRF Hydraulic motor- 1

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

13
 LRF Hydraulic motor- 2

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Hydraulic recirculation motor

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

LRF PCC panel

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

LRF MCC

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

LRF- PLC & RIO panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

LRF-Transformer-2.5MVA

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

LRF-Transformer-2.5MVA

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

EAF Crane -Transformer-2.5MVA

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

LRF- Regulation panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

14
 Heat exchanger pumps 1 of 20MVA trafo in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Heat exchanger pumps 2 of 20MVA trafo in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Wire feeder motors in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Booster fan motors in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

FES System in SMS

MCC Check Motors Check Junctions boxes Check Earthing check PLC Check Damper valves Check Pulse valve Check Local Push Button Station Check Sequential Timer Check

Hydraulic pumps in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Hot well pumps motor -1 in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Hot well pumps motor -2 in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

VD MCC

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

VD PLC & RIO panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

15
 VD Drive panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Wire feeder motors in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Tapping car

Drive Check Feeder Check Composite Cable Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

Laddle Car-1

Drive Check Feeder Check Composite Cable Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

Laddle Car-2

Drive Check Feeder Check Composite Cable Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

Belt Converyor motor in CDRI feeding system

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check

BRU conveyor

LBF conveyor

D1C1

D2C1

D2C2

Incoming conveyor

BC102

RBC 01

IBC 01

16
 Vibrofeeders system in RMHS

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

ATVF-1

ATVF-2

ATVF-3

ATVF-4

ATVF-5

ATVF-6

ATVF-7

ATVF-8

Weigh feeder in CDRI feeding system

WF-01

WF-02

WF-03

WF-04

WF-05

Conveyors in Material handling system

High angle conveyor(Zbelt-
BC01)

Shuttle belt BC-2

RBC01

BC-4

BC-03

BC 02

MCC Panel in RMHS

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

PLC Panel in RMHS

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

SHIFT INCHARGE SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

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 BMM ISPAT LIMITED
QR/ISP/MS/EM/01.02
SMS-WEEKLY CHECK LIST

SIGNATURE
SLNO EQUIPMENT DESCRIPTION 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.9 Remarks
/ DATE

Composite Cable
Drive Check Feeder Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check
Check
1 Tapping car

Composite Cable
Drive Check Feeder Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check
Check
2 Laddle Car

Composite Cable
Drive Check Feeder Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check
Check
3 Slagpot car

Composite Cable
Drive Check Feeder Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check
Check
4 Scrap car

Drive Check Feeder Check Encoder Healthiness Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check
T&S lance probe & arm drive
5
panel

Physical Damage Glass Wool Protection Limit Liver operation

Connection Tightness Cable condition Striker condition check
check check check
6 Furnace Gantry Limit Switches

Physical Damage Glass Wool Protection Cleaning Proxy

Connection Tightness Cable condition
check check sensing point
7 Furnace Electrode Up Proxymity

Physical Damage Glass Wool Protection Limit Liver operation

Connection Tightness Cable condition Striker condition check SOV Cover Tightness
check check check
Furnace Tilting Lock/Unlock Limits /
8 Tilting Check Valve SOV

Physical Damage Glass Wool Protection Limit Liver operation Connector Tightness of
Connection Tightness Cable condition Striker condition check Healthyness of Rope
check check check rope length sensor
Furnace Gantry In / Out Limits / Rope
9
Length Sensors

Physical Damage Glass Wool Protection Connector Tightness of

Connection Tightness Cable condition SOV Cover Tightness
All Electrode Pressure Transmitters / check check Pressure Transmitters
10 Roof Pressure Transmitter / Check
valve SOV

Physical Damage Glass Wool Protection Cleaning of Proxy

Connection Tightness Cable condition
check check sensing point
LRF Electrodes Arms Up / Down
11
Proxymity

Physical Damage Glass Wool Protection Cleaning of Proxy

Connection Tightness Cable condition
check check sensing point
12 LRF Roof Up / Down Proxymity

18
 SIGNATURE
SLNO EQUIPMENT DESCRIPTION 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.9 Remarks
/ DATE

Air blowing in to the SOV Cover Tightness, of All transmitters and Cable condition of all All flap valves,slide Silo level transmitter Dispensor level switch
Connection Tightness all related coils
pannel proxy cleaning related inst. gate SOV tightness cleaning check
13 Carbon Dispensors

Motor Base Bolt tightness Brake cleaning & Bunker position limit
Dust out Motor Terminal Check Motor Earthing check power cable check Motor current
check Operation check switch status
14 Shuttle conveyor movement(FAFA)

Motor Base Bolt tightness Brake cleaning & Bunker position limit
Dust out Motor Terminal Check Motor Earthing check power cable check Motor current
check Operation check switch status
15 Shuttle conveyor movement(DRI)

Loose connection
Dust out from drive panel Feeder Check Power cable check Motor Check Encoder status check Load cell status check Protection check
check & tightness
16 WF-1

Loose connection
Dust out from drive panel Feeder Check Power cable check Motor Check Encoder status check Load cell status check Protection check
check & tightness
17 WF-2

Loose connection
Dust out from drive panel Feeder Check Power cable check Motor Check Encoder status check Load cell status check Protection check
check & tightness
18 WF-3

Loose connection
Dust out from drive panel Feeder Check Power cable check Motor Check Encoder status check Load cell status check Protection check
check & tightness
19 WF-4

Loose connection
Dust out from drive panel Feeder Check Power cable check Motor Check Encoder status check Load cell status check Protection check
check & tightness
20 WF-5

Input/Output voltage
Air blowing UPS load monitoring Indivisual battery condition Battery backup check
monitoring
21 UPS (LRF)

Input/Output voltage
Air blowing UPS load monitoring Indivisual battery condition Battery backup check
monitoring
22 UPS (EAF)

Motor terminal and Motor power cable Motor terminal and Motor running Dampher position Dampher open/close
Power feeder check Protection check
connection Check status check connection Check interlock check feedback calibration limit check
23 Booster fan (LRF)

Motor terminal and Motor power cable Motor terminal and Motor running Dampher position Dampher open/close
Power feeder check Protection check
connection Check status check connection Check interlock check feedback calibration limit check
24 Booster fan (MHS)

19
 SIGNATURE
SLNO EQUIPMENT DESCRIPTION 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.9 Remarks
/ DATE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

20
 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

CORRECTIVE AND PREVENTIVE ACTION RECORD

S. REVIEW
EQUIPMENT PROBLEM DESCRIPTION CORRECTIVE ACTION TAKEN ROOT CAUSE ANALYSIS PREVENTIVE ACTION PLANNED STATUS
NO DATE/SIGN
QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015
 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

STATISTICAL ANALISIS
MAJOR DELAYS CHARTS/TRENDS
SL DELAYS
EQUIPMENT DESCRIPTION FROM TO TOTAL
NO

DELAYS
DAYS

POWER CONSUMPTION/TON OF STEEL

POWER CONSUMPTION /TON

MAINTENANCE COST
TOTAL PRODUCTON IN MT TOTAL COST-STORES WITHDRAWAL MAINTENANCE COST PER MT

MAJOR ITEMS :

REMARKS

DAYS
QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015
 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

SUMMARY SHEET
KAIZEN SUMMARY MAJOR FAILURES

CRITICAL MATERIALS REQUIREMENTS

MODIFICATIONS EQUIPMENTS UNDER PERMIT

REMARKS SIGNATURE
SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED QR/ISP/MS/EM/01.02

TEAM MEMBERS ATTENDANCE EAF/LRF/VD/MHS/FES

MONTH YEAR
DATE
SL.NO EMP.NAME EMP.NO SECTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INCHARGE

1 D.SATHISH KUMAR 4478

2 MAHESHKUMAR .V 2196

3 M.ANNADURAI 4480
4 VEERESH 2708

5 VIJAYKUMAR 2231

6 PAWAN SHARMA 4470

7 ANVESH REDDY 4441
8 SAGAR 4083

9 RAJENDRA 4443

10 RANGANATH 4247

11 GURU RAJ 4089

12 SWETHA 4303

13 CHANDRASEKAR 4389

14 APPADI PRASAD 4444

15 PRAVEEN 4471

16 SATHISH 4436

17 KRISHNAIAH 73

18 ALLAHBAKSHI.A 96

19 RAGHURAJ ANGADI 98

20 SRIDHARA G 100

21 JAMMAGUMPALA RAVI 101

22 DHANANJAYA L 102
23 PAVAN KUMAR T 105

24 CHANDBHASHA 125

25 IRFAN SOTTALI 126

QF No: QF/ISP/MS/EM/01.02 Rev No: 01 Rev Date: 01.11.2015

 BMM ISPAT LIMITED
QR/ISP/MS/EM/01.02
SMS WEEKLY CHECK LIST

EAF ISOLATOR HEALTHINESS CHECK

Cable termination Terminal

Cleanless Isolator bolt tightness check Frame Earthing check Greasing at knife point On/Off operation check Contact resis. Check Rotary switch check Online temp.check
Check

EAF VCB HEALTHINESS CHECK ( FURNACE BREAKER)

Cleanless Tightness check Busbar Check Frame Earthing check Gearbox Greasing Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

EAF VCB HEALTHINESS CHECK( ICOG BREAKER)

Cleanless Tightness check Busbar Check Frame Earthing check Gearbox Greasing Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

EAF-Hydraulic motor 1

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF-Hydraulic motor 2

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF-Hydraulic motor 3

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF Hydraulic recirculation motor 1

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF Hydraulic recirculation motor 2

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

EAF CRANE PDB

Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

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 EAF MCC

Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

EAF PLC & RIO panel

Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

EAF Transformer - 100 MVA

OLTC SURGE BUCHOLZ PRV OIL TEMP WINDING TEMP LOW OIL LEVEL FOR TRAFO LOW OIL LEVEL FOR OLTC OLTC COUNTER READING LOW OIL LEVEL FOR OLTC

EAF Regulation panel

Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Heat exchanger pumps 1 of 100 MVA trafo in EAF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Heat exchanger pumps 2 of 100MVA trafo in EAF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

LRF Incoming Isolator

Cable termination Terminal

Dust out Isolator bolt tightness check Frame Earthing check Greasing at knife point On/Off operation check Contact resis. Check Rotary switch check Online temp.check
Check

EAF VCB HEALTHINESS CHECK ( FURNACE BREAKER)

Dust out Tightness check Busbar Check Frame Earthing check Gearbox Greasing Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

EAF VCB HEALTHINESS CHECK( ICOG BREAKER)

Air Blow to Dust out Tightness check Busbar Check Frame Earthing check Gearbox Greasing Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

LRF Hydraulic motor- 1

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

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 LRF Hydraulic motor- 2

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Hydraulic recirculation motor

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

LRF PCC panel

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

LRF MCC

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

LRF- PLC & RIO panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

LRF-Transformer-2.5MVA

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

LRF-Transformer-2.5MVA

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

EAF Crane -Transformer-2.5MVA

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

Cleaning of
OLTC / Transformer
transformer,bushing, busbar Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
Conservator Oil-level check
insulator

LRF- Regulation panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

29
 Heat exchanger pumps 1 of 20MVA trafo in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Heat exchanger pumps 2 of 20MVA trafo in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Wire feeder motors in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Booster fan motors in LRF

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

FES System in SMS

MCC Check Motors Check Junctions boxes Check Earthing check PLC Check Damper valves Check Pulse valve Check Local Push Button Station Check Sequential Timer Check

Hydraulic pumps in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Hot well pumps motor -1 in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Hot well pumps motor -2 in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

VD MCC

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

VD PLC & RIO panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

30
 VD Drive panel

Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Wire feeder motors in VD

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

Tapping car

Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

Laddle Car-1

Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

Laddle Car-2

Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

Belt Converyor motor in CDRI feeding system

Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check

BRU conveyor

LBF conveyor

D1C1

D2C1

D2C2

Incoming conveyor

BC102

RBC 01

IBC 01

31
 Vibrofeeders system in RMHS

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

ATVF-1

ATVF-2

ATVF-3

ATVF-4

ATVF-5

ATVF-6

ATVF-7

ATVF-8

Weigh feeder in CDRI feeding system

WF-01

WF-02

WF-03

WF-04

WF-05

Conveyors in Material handling system

High angle conveyor(Zbelt-
BC01)

Shuttle belt BC-2

RBC01

BC-4

BC-03

BC 02

MCC Panel in RMHS

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

PLC Panel in RMHS

Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

SHIFT INCHARGE SECTION INCHARGE

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

32
 BMM ISPAT LIMITED
QR/ISP/MS/EM/01.02
SMS-WEEKLY CHECK LIST

SIGNATURE
SLNO EQUIPMENT DESCRIPTION ACTIVITY NO FREQUENCY 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
/ DATE

6 Hydraulic recirculation motor 1 &2 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

7 EAF crane PDB Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

8 EAF MCC Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

9 EAF PLC & RIO panel Monthly Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Cleaning of transformer,bushing, OLTC / Transformer Conservator Oil-level

10 EAF Transformer-100 MVA Monthly Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
busbar insulator check

11 EAF- Regulation panel Monthly Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Heat exchanger pumps 1 of 100 MVA

12 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current
trafo in EAF

Heat exchanger pumps 2 of 100MVA

13 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current
trafo in EAF

14 LRF Incoming Isolator Monthly Dust out Isolator bolt tightness check Cable termination Terminal Check Frame Earthing check Greasing at knife point On/Off operation check Contact resis. Check Rotary switch check Online temp.check

15 LRF VCB Monthly Dust out Tightness check Busbar Check Frame Earthing check Gearbox Greasing Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

16 ICOG VCB Monthly Dust out Tightness check Busbar Check Frame Earthing check Gearbox Greasing Check On/Off operation check Contact resis. Check Closing & tripping coil check Online temp.check

17 LRF-Hydrauic motor- 1,2&3 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

18 Hydraulic recirculation motor 1&2 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

19 LRF - PCC Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

20 LRF- MCC Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

21 LRF-PLC & RIO panel Monthly Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

33
 SIGNATURE
SLNO EQUIPMENT DESCRIPTION ACTIVITY NO FREQUENCY 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
/ DATE

Cleaning of transformer,bushing, OLTC / Transformer Conservator Oil-level

22 LRF-Transformer-20MVA Monthly Earth pit watering Oil leakage check Silica gel con.check Soak pit check BDV Check Megger value of bus bar Megger value of Transformer
busbar insulator check

23 LRF- Regulation panel Monthly Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

Heat exchanger pumps 1 &2 of 20

24 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current
MVA trafo in LRF

Heat exchanger pumps 2 of 20MVA

25 Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current
trafo in LRF

26 Wire feeder motors in LF Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

27 Booster fan motors in LF Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

28 FES System in SMS- Monthly MCC Check Motors Check Junctions boxes Check Earthing check PLC Check Damper valves Check Pulse valve Check Local Push Button Station Check Sequential Timer Check

29 Hydraulic pumps in VD Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

30 Hot well pumps motor -1 in VD Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

31 Hot well pumps motor -2 in VD Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

32 VD MCC Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Back-up battery chk Breaker operation. Trip ckt check Protection check

33 VD PLC & RIO panel Monthly Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

34 VD Drive panel Monthly Air Blow to Dust out Cable tightness & Cont checking Cntr.cbl.ter check Earthing con.check Networking cable checking Neutral check Supply checking Loop Testing of I/O's Loop testing of field instrument

35 Wire feeder motors in VD Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

36 Tapping car Monthly Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

37 Laddle Car drive panel Monthly Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

38 Slagpot car drive panel Monthly Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

39 Scrap car drive panel Monthly Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

40 T&S lance probe & arm drive panel Monthly Drive Check Feeder Check Festooning Check Motor Check Motor Brake Check Limit Switches Check Communication Check Protection check

34
 SIGNATURE
SLNO EQUIPMENT DESCRIPTION ACTIVITY NO FREQUENCY 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
/ DATE

41 Belt Converyor motor in RMHS Monthly Dust out Motor Base Bolt tightness check Motor Terminal Check Motor Earthing check applicable of Greasing IR Value Check WR Value Check power cable check Motor current

i BRU conveyor

ii LBF conveyor

iii D1C1

iv D2C1

v D2C2

vi Incoming conveyor

vii BC102

viii RBC 01

ix IBC 01

ATVF-1
42

ATVF-2
43

ATVF-3
44

ATVF-4
45

ATVF-5
46

ATVF-6
47

ATVF-7
48

ATVF-8
49

Weigh feeder in CDRI feeding

50
system

WF-01
I

WF-02
II

WF-03
III

WF-04
IV

WF-05
V

51 High angle conveyor(Zbelt- BC01)

52 Shuttle belt BC-2

53 RBC01

54 BC-4

55 BC-03

56 BC 02

57 MCC Panel in RMHS Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

58 PLC Panel in RMHS Monthly Air Blow to Dust out Power cbl con.check Cntr.cbl.ter check Earthing con.check Ind.lamps check Neutral check Breaker operation. Trip ckt check Protection check

QF No: QF/ISP/MS/EM/01.04 Rev No: 01 Rev Date: 01.11.2015

35