LF/VD CONTROL CUM SERVER ROOM MAIN CONTROL ROOM - EAF

LEVEL-1 HMI SERVER LEVEL-1 HMI SERVER LEVEL-1 ENGG. LEVEL-1 HMI LEVEL-2 SERVER-EAF LEVEL-2 SERVER-EAF LEVEL-2 DEVELOPMENT LEVEL-2 SERVER LEVEL-2 SERVER- LF & VD LEVEL-2 PROGRAMMING
STATION DEVELOPMENT STATION COLD STANDBY STATION - LF & VD COLD STANDBY METALLURGICAL PC UNIT LEVEL-1 HMI1 LEVEL-2 HMI1 LEVEL-1 HMI A4 BW LASER A4 BW LASER A4 COLOR LEVEL-1 HMI2 LEVEL-2 HMI2
- HOT STANDBY
-EAF -EAF -SIMELT (EAF) PRINTER PRINTER LASER PRINTER -EAF -EAF
TFT 22" TFT 22" DAT
TFT 22" DAT
TFT 22" TFT 22" DAT
TFT 22" DAT
TFT 22" TFT 22" TFT 22"
TFT 22" TFT 22" WXGA WXGA WXGA WXGA TFT 22" TFT 22" TFT 22" TFT 22"
DAT DAT
WXGA WXGA WXGA WXGA WXGA WXGA WXGA WXGA
WXGA WXGA WXGA
EXTERNAL SAS EXTERNAL SAS
DISK ARRAY DISK ARRAY
LAYER -3MANAGED LAYER -3 MANAGED
LAYER-2 MANAGED LAYER-2 MANAGED
SWITCH SWITCH
SWITCH SWITCH
E E
E FO FO
FO
A4 COLOR A4 B/W
LASER PRINTER LASER PRINTER CASTER, WATER COMPLEX,
ETC (BMM SCOPE) CONTROL ROOM - MHS ER - EAF
FIREWALL
HARDWARE TO LEVEL 2 SYSTEM OF
CCM SHOP OF PURCHASER FO FO FO/E
E E Converter
TO LEVEL 3 SYSTEM OF PURCHASER
TO SMS LABORATORY OF PURCHASER
UR2 1 2 3 4 UR2 1 2 3 4 UR2 1 2 3 4 UR2 1 2 3 4 UR2 1 2 3 4 5 6 7 8 9

CPU 400-H

CPU 400-H
CPU 400-H

CPU 400-H

CPU 400
PS 407

PS 407

PS 407
PS 407

PS 407
PLC-1 PLC-2 PLC-3
SHIFT INCHARGE MAIN CONTROL IM153-2 REDUNDANT MATERIAL HANDLING IM153-2 REDUNDANT EAF MAIN PLC SIMELT AC FOR EAF

PROFIBUS-DP LINK (NON REDUNDANT)

ROOM ROOM - DEDUSTING LEVEL-1 HMI2
BUNDLE
DI (24 V DC)
SYSTEM BUNDLE
DI (24 V DC)
ELECTRODE CONTROL SYSTEM

PROFIBUS-DP LINK (REDUNDANT)

DO (RELAY CONTACT) DO (RELAY CONTACT)
LEVEL-1 HMI1 -DEDUSTING LEVEL-1 HMI1 LEVEL-1 HMI LEVEL-1 HMI1 LEVEL-2 HMI1 LEVEL-2 HMI LEVEL-1 HMI2 LEVEL-1 HMI2 LEVEL-2 HMI2 AI (4-20 mA) AI (4-20 mA)
IM153-2
DI (24 V DC)
AO (4-20 mA) AO (4-20 mA)
DO (RELAY CONTACT)
-DEDUSTING TFT 22" -LF -SIMELT (LF) -VD -LF -VD -LF -VD -LF AI (RTD)
PULSE
AI (RTD)
PULSE AI (4-20 mA)
WXGA A4 COLOR A4 B/W AO (4-20 mA)
AI (RTD)
TFT 22" FO TFT 22" TFT 22" TFT 22" TFT 22" TFT 22" TFT 22" TFT 22" TFT 22" TFT 22" LASER PRINTER LASER PRINTER

PROFIBUS-DP LINK (REDUNDANT)

PULSE
WXGA E WXGA WXGA WXGA WXGA WXGA WXGA WXGA WXGA WXGA
LAYER -2 MANAGED PROFIBUS
Y-LINK VVVF DRIVES
LEVEL-1 HMI SWITCH MODULE
PROFIBUS-DP (NON-RED)
EAF/LF/VD (TYPICAL FOR ALL
CONTROLLERS)
LAYER-2 MANAGED LAYER-2 MANAGED
LAYER -2 MANAGED SWITCH SWITCH
SWITCH
E/FO
FO Cable(Single Mode)
Converter
RIOs will be connected directly
to PLC (not through Y-Link)
A4 B/W
LASER PRINTER PROFIBUS ET200M
UR2 1 2 3 4 UR2 1 2 3 4 Y-LINK

IM153
MODULE
CPU 400-H

CPU 400-H
PS 407

PS 407

MAIN CONTROL
DESK RIO
RIO FUR SWR
UR2 1 2 3 4 UR2 1 2 3 4 UR2 1 2 3 4 UR2 1 2 3 4 UR2 1 2 3 4 5 6 7 8 9

CPU 400-H

CPU 400-H
CPU 400-H

CPU 400-H

RIO EAF TRAFO

CPU 400
PS 407

PS 407

PS 407
PS 407

PS 407

BOTTOM
BUBBLING
RCB OXYGEN
RCB PROPANE
PLC-7 PLC-4 PLC-5 PLC-6
PROFIBUS-DP LINK (NON REDUNDANT)

DEDUSTING SYSTEM IM153-2 REDUNDANT LF MAIN PLC IM153-2 REDUNDANT VD MAIN PLC SIMELT AC FOR LF

PROFIBUS-DP LINK (NON REDUNDANT)

BUNDLE BUNDLE
PLC DI (24 V DC)
ELECTRODE CONTROL SYSTEM CELLOX WEIGHING RIO HT BOARD RIO LT BOARD
DI (24 V DC) SYS HT SS (SMS) LT SS (SMS)

PROFIBUS-DP LINK (REDUNDANT)

PROFIBUS-DP LINK (REDUNDANT)

DO (RELAY CONTACT) DO (RELAY CONTACT)

IM153-2 IM153-2
AI (4-20 mA) AI (4-20 mA)
DI (24 V DC) AO (4-20 mA) AO (4-20 mA) DI (24 V DC)
LADLE LAUNDER SLAGPOT SCRAP T&S
DO (RELAY CONTACT) AI (RTD) AI (RTD) DO (RELAY CONTACT)
TRANSFER CAR (VVVF) TRANSFER TRANSFER MANIPULATOR
LEGEND
AI (4-20 mA) PULSE PULSE AI (4-20 mA)
AO (4-20 mA) CAR (VVVF) CAR (VVVF) CAR (VVVF) (VVVF)
AO (4-20 mA)
AI (RTD) AI (RTD)
PULSE PULSE
- Fiber Optic Link
WIRE FEEDER CELLOX HYDRIS
PROFIBUS ET200M
PROFIBUS
Y-LINK Y-LINK

IM153
PROFIBUS MODULE
- 100 Mbps UTP Link for HMI
MODULE COVER
Y-LINK VVVF DRIVES TRANSFER
MODULE
PROFIBUS-DP MAIN CONTROL CAR (VVVF)
DESK RIO
(TYPICAL)
RIO FUR. SWG - 100 Mbps UTP Link for PLC
RIO LF TRAFO
WIRE FEEDER
- 1GBPS UTP Link
- Profibus Link
CELLOX WEIGHING
SYS
LADLE LADLE HOT METAL EMERGENCY TEMP.LANCE SAMPLE LANCE
TRANSFER TRANSFER TARNSFER STIRRING (VVVF) (VVVF)
CAR 1 (VVVF) CAR 2 (VVVF) CAR (VVVF) (VVVF)
NOTES:
1. THE DISTANCE OF THE SHIFT MANAGER ROOM FROM THE NEAREST CONTROL ROOM WILL BE 200 M. SVAI WILL SUPPLY THE NECESSARY FO CABLE FOR CONNECTING L1 HMI IN SHIFT MANGER ROOM WITH THE NEAREST CONTROL ROOM
2. WATER SYSTEM PLC FOR SMS SHOP (PURCHASER'S PLC) WILL BE CONNECTED WITH THE NEAREST SMS PLC THROUGH PROFIBUS DP. INTERCONNECTING PROFIBUS CABLE WILL BE SUPPLIED BY PURCHASER. PROFIBUS CONNECTION (ALONG WITH ELECTRICAL TO OPTICAL CONVERTER IF REQUIRED) AT PURCHASER PLC END WILL BE PROVIDED BY PURCHASER AND AT SMS PLC END WILL BE PROVIDED BY SVAI.
3. COMPRESSED AIR SYSTEM PLC FOR SMS SHOP (PURCHASER'S PLC) WILL BE CONNECTED WITH THE NEAREST SMS PLC THROUGH PROFIBUS DP. INTERCONNECTING PROFIBUS CABLE WILL BE SUPPLIED BY PURCHASER. PROFIBUS CONNECTION (ALONG WITH ELECTRICAL TO OPTICAL CONVERTER IF REQUIRED) AT PURCHASER PLC END WILL BE PROVIDED BY PURCHASER AND AT SMS PLC END WILL BE PROVIDED BY SVAI.
4. SVAI WILL PROVIDE ONE REMOTE I/O STATION IN PURCHASER'S HT SUBSTATION FOR SMS SHOP. THE DISTANCE OF THIS RIO ROOM FROM THE NEAREST PLC ROOM WILL BE 200 M. SVAI WILL SUPPLY THE NECESSARY FO CABLE FOR CONNECTING RIO STATION IN SMS HT SUB STATION WITH THE NEREST PLC ROOM. APPROX. IO COUNT 192 DI, 64 DO, 8 AI, MODBUS/ PROFIBUS DP CARD FOR CONNECTING THE PNEUMERICAL RELAYS.
5. SVAI WILL PROVIDE ONE REMOTE I/O STATION IN PURCHASER'S LT SUBSTATION FOR SMS SHOP. THE DISTANCE OF THIS RIO ROOM FROM THE NEAREST PLC ROOM WILL BE 200 M. SVAI WILL SUPPLY THE NECESSARY FO CABLE FOR CONNECTING RIO STATION IN SMS LT SUB STATION WITH THE NEREST PLC ROOM. APPROX. IO COUNT 192 DI, 64 DO, 8 AI, MODBUS/ PROFIBUS DP CARD FOR CONNECTING THE RELAYS.
5. SMS AUTOMATION SYSTEM WILL BE CONNECTED WITH CCM AUTOMATION SYSTEM IN LEVEL -2 LEVEL THROUGH OPC.
7. IN LEVEL 1 SYSTEM ALL FUNCTIONS REQUIRED FOR MAINTENANCE & DEVELOPMENT WILL BE OPENED EXCEPT FOR PROPRIETARY SOFFTWARE LIKE SIMELT. POTENTIAL IN TONNES
STEEL MELT SHOP
8. CRANE WEIGHING SYSTEM WILL TRANSFER THE DATA THROUGH RADIO COMMUNICATION. RADIO COMMUNICATION SYSTEM INCLUDING GROUND STATION WILL BE IN THE SCOPE OF PURCHASER. SVAI WILL SUPPLY THE MODBUS/ PROFIBUS INTERFACE CARD IN THE EAF PLC. CABLE FROM THE GROUND STATION TO THE EAF PLC WILL BE SUPPLIED BY PURCHASER.