Professional Documents
Culture Documents
Revision A
All product, brand, or trade names used in this publication are the trademarks or registered trademarks
of their respective owners.
A. Any product which has been repaired or altered in such a way, in the Company’s judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.
8. Any product which has, in the Company’s judgement, been subject to negligence, accident, or improper
storage.
C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.
D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.
The Company’s obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.
The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.
A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.
B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.
No deviations from the Company’s standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.
EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY’S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.
CONTENTS
2 DESCRIPTION ....................................................... 1
2.1 Purpose ........................................................ 1
2.2 System Description .............................................. 1
2.3 Operational Description .......................................... 1
2.5 Power Requirements ............................................. 1
2.6 System Capacities ............................................... 1
2.7 Specifications .................................................. 4
3 INSTALLATION ...................................................... 7
3.1 Mounting Enclosure .............................................. 7
3.2 Load CeII Pads.................................................. 7
3.3 Prepare Surface ................................................. 7
3.4 Equalizing the Mast ............................................. 8
5 MAINTENANCE ..................................................... 9
5.1 General ........................................................ 9
5.2 Inspection ...................................................... 9
5.3 Recharging the System ....... ..a ................................ 9
6 TROUBLESHOOTING ................................................. 11
6.1 Malfunction Isolation Chart ....................................... 11
Pageii 2183
MARTIN-DECKER TWlOOl
LISi'Ol'ILLUSTRATIONS
LBI'OFTABLKS
2183 Pegel
TWlOOl MARTIN-DECKER
0 0
0 0 0
0 0
//, 0
I! I1
HOOK iOA0
SUH-MASTER@ STEEL ENCLOSURE
GAUGE WITH SLIDING DOORS
LOAD CELL, HOSE
AND HALF-DISCONNECT
COUPLING
Page2 2183
MARTIN-DBCKRR TWlOOl
@) Values shown for kg and daN systems are short scaled and do not represent capacity at
360’. Dials can be interchanged from lb to kg to daN without a change in calibration
pressure psi.
@ Standard calibration for the Martin-Decker ATWlOlA systems has been established at the
ratio shown in this tabulation. See Figure 2-3 for additional information. Other calibration
ratios available on request; system number may vary.
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TWlOOl MARTIN-DECKER
2.7 SPECIFICATIONS
System: Figure 2-l
Operating Temperature: -40’ to 65’C (-40’ to 1500F)
Maximum Indicating Capacity: 360,000 lb.; (160,000 kg.; 160,000 daN.)
Weight: 150 lb. (68 kg)
Accuracy: 1% of full scale
Load Cell: Figure 2-2
Compression Pad Type, piston and cylinder body
Maximum Working load: 200,000 lb.; (90,700 kg.; 89,000 daN.)
50 sq. in effective area
Weight: Approximately 55 pounds w/hose (25 kg.)
Hook Load Gauge:
Size: 8-l/2 inch dial
Accuracy: 0.5% of full scale
Bourdon Tube: Dual tube coaxial mounted SUM-MASTER* type
Dial: Zero Adjustable
Pointer Travel: 360 degrees
Target Pointer: Adjustable
Relative Leg Load Gauge: See Table 6-2
0 - 3,000 PSI
0 - 5,000 PSI
Hydraulic Hose:
Description: Flexible, l/4 in. I.D. double wire, rubber covered
Bending Radius: 4 inches (min.)
Finish O.D.: 11/16 inch
Steel Enclosure:
2 inch NPT half-collar at bottom
Sliding protective covers, front and back
Weight: 40 pounds (18 kg), including all components mounted in enclosure
Size: See Figure 2-2
2183
MARTIN-DECKER TWlOOl
A.
-r
6.19
-(157 an)-
-
I
‘I
/
--II-
00
\
9
d InI
/-
2" NPT-
r 13.00
(330 mm)
B.
. 17.00 .
(432 mm)
(254mm)
2.63
(67 mm) 2.50 SPNERICAL RAD.
Fig. 2-2. Dimensional Drawings of AWTlOlA Enclosure (A) and Load Cell Pads (B)
2183 page5
t
TWlOOl MARTIN-DECKER
LOAD
Page6
MARTIN-DECKER TWlOOl
SURFACE
LOAD CELL
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TWlOOl MARTIN-DECKER
b. Route the hoses through protected areas, 4.3 UNEVEN DISTRIBUTION. A shift in
allowing sufficient slack to avoid strain the equalization of the mast can cause errors
on connectors. Pass the hoses through on the hook load gauge. This uneven weight
the slots in the bottom of the enclosure distribution can be determined by observing
to the appropriate quick disconnects the relative leg load gauges. The imbalance
inside. can be corrected by adjusting the mast jack
screws until the relative leg load gauges read
c. Lower the mast legs into the the same. If the equalization does not
hemispherical seats on top of the load remain constant, the surface beneath a load
cells as shown in Figure 3-l. cell pad may not be solid enough to bear the
mast weight and should be reinforced.
CAUTION 4.4 OPERATION. Verify load cell pads are
on the base; the hydraulic hoses are
Do not place a small plate on connected to the control box, and the mast
each load cell pad for jack leg jack screws are firmly seated in the
screws with flat surfaces. Place self-centering guides on the load cell pads.
a spreader beam over the two
load cells where extra
stabilization is required, or if
the rig jack screws have flat WARNING
surf aces.
Check load cell gap before any
3.4 EQUALIZING THE MAST. Adjust the heavy pulls. If gap is less than
mast leg jack screws to equalize the mast the recom mended minimum,
weight on the load cell pads. The relative recharge the system or contact
leg load gauges in the enclosure indicate the nearest Martin-Decker
when the mast weight is equalized. service facility or authorized
representative.
3.5 After the mast is equalized, install the
guy wires and adjust to operating tension. A low load cell gap or low fluid
charge could result in erroneous
NOTE: This procedure will add Weight Indicator readings,
additional weight to the mast, causing a failure in the drill
which will be indicated on the string, hoisting system or mast.
relative leg load gauges and This failure could result in
hook load gauge. property damage or serious or
fatal injury.
SEC’IION 4.0 a. Check the relative leg load gauges and
CALIBR.ATIONANDOPERATION verify the equal distribution of the mast
weight. If weight distribution is uneven,
4.1 FIELD CALIBRATION. The system is adjust the appropriate jack screw to
shipped completely charged and calibrated. equalize the weight.
The operator should zero the hook load gauge
before and after the mast is equalized and b. Using the knurled knob on the back of the
set the target pointer as desired. hook load gauge, zero the dial to cancel
out the weight of the mast and rigging.
4.2 TEMPERATURE EFFECT. Extreme The gauge is now set to indicate hook
changes in temperature can cause inaccurate- load only.
readings on the hook load gauge. It is impor-
tant to check the gauge before a heavy pull c. Set the target pointer to the desired
to ensure it is still zeroed. If not, zero out maximum weight. The system is ready to
the variance caused by temperature change. begin operation.
Pasea 2/83
MARTIN-DECKER TWlOOl
WARNING
2/83 wP9
TWlOOl lKARTIN-DBCKRR
e. Place the load cell pad in a place slightly j. To ensure the gap in the load cell is
higher than the indicator enclosure. Turn correct, pump fluid into the system until
the load cell on its side with the bleed the bottom of the slots in the piston ears
plug W* (Fig. 5-2) butt against the set screws on
the load cell.
f. Loosen the tube fittings at the relative k. Disconnect the hand pump from the check
leg load gauge and at the fitting of the valve, replace the check valve dust cap
hook load gauge. and tighten.
g* Loosen the bleed plug on the load cell 1. Perform Steps a through k on the other
pad. side of the enclosure.
m. Return load cell pads to their respective
h. Pump fluid into the system and bleed air positions beneath the mast leg jack
off until bubbles no longer appear. screws and lower the mast legs.
. Tighten all loosened fittings (steps f and
1. n. Reequalize the mast weight if
g) and ensure that load cell bleed plug is necessary. System is ready to resume
tight. service.
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MARTIN-DBCERR TWlOOl
2/83 Page 11
TWlOOl MARTIN-DECKER
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MARTIN-DECKER TWlOOl
0 As required
@ 2 each required for 60,000 lb (27,000 kg.; 26,000 daN.) capacity systems to 240,000 lb.
(108,000 kg.; 104,000 daN.1 capacity systems.
@ 2 each required for 300,000 lb. (135,000 kg.; 130,000 daN.) and 360,000 lb. (160,000 kg.;
160,000 daN.) capacity systems.
2/83 Page13