Part Number 60-43 Revision A: Installation, Operation, Maintenance AND Illustrated Parts Breakdown

Part Number 60-43
Revision A
INSTALLATION, OPERATION, MAINTENANCE

AND
ILLUSTRATED PARTS BREAKDOWN
DATAWATCH II
MONITOR DISPLAY
Manufacturers of Precision Instruments
Printed in U.S.A. October 13, 1998

All product, brand, or trade names used in this publication are the trademarks or registered trade-
marks of their respective owners.
Information in this manual is subject to change without notice.

IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all M/D Totco equipment.
The service procedures recommended by M/D Totco and described in the technical manuals are
recommended methods of performing service operations. When these service operations require
the use of tools specially designed for the purpose, those special tools should be used as recom-
mended. Warnings against the use of specific service methods that can damage equipment or
render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D Totco could
not possibly know, evaluate and advise service people of all conceivable ways in which service
might be done or of all possible associated hazardous consequences. Accordingly, anyone who
uses service procedures or tools which are not recommended by M/D Totco must first satisfy
themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized by
the method selected.
October 13, 1998 iii

M/D Totco
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Martin-Decker Totco (“Company”) warrants to Buyer (“Purchaser”) of new products manufactured or supplied
by the Company that such products are, at the time of delivery to the Purchaser, free of material and
workmanship defects, subject to the following exceptions:
A. Any product which has been repaired or altered in such a way, in the Company's judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.
B. Any product which has, in the Company's judgement, been subject to negligence, accident, or improper
storage.
C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.
D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.
The Company's obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.
The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.
The warranty periods for various products are:
A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.
B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.
No deviations from the Company's standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.
EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY'S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.
IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR

CONSEQUENTIAL DAMAGES, REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT,
STRICT LIABILITY OR IN TORT (INCLUDING NEGLIGENCE), NOR FOR LOST PROFITS.
iv October 13, 1998

M/D Totco
Table of Contents
CHAPTER 1
INTRODUCTION
1-1 INTRODUCTION .............................................................................................................. 1-1
1-2 SCOPE OF MANUAL ....................................................................................................... 1-1
1-3 INTENDED AUDIENCE................................................................................................... 1-1
1-4 PERSONNEL QUALIFICATIONS ................................................................................... 1-1
1-5 NOTES, CAUTIONS, AND WARNINGS ........................................................................ 1-2
CHAPTER 2
INSTALLATION
2-1 INTRODUCTION .............................................................................................................. 2-1
2-2 COMPONENT CONNECTIONS AND POWER-UP ....................................................... 2-1
2-3 CONFIGURATION AND INITIALIZATION .................................................................. 2-3
CHAPTER 3
OPERATIONS GUIDE
3-1 INTRODUCTION .............................................................................................................. 3-1
3-2 DATAWATCH II DISPLAYS ........................................................................................... 3-1
3-2-1 Channel Data.............................................................................................................. 3-1
3-2-2 Status Lines................................................................................................................ 3-1
3-2-3 Alpha Channels.......................................................................................................... 3-2
3-2-4 Alarm Horn Disabled Indicator ................................................................................. 3-3
3-2-5 Inactive Channel Indicator......................................................................................... 3-3
3-2-6 Visual Channel Alarm Indicators .............................................................................. 3-3
3-2-7 Audio Alarm Indicator............................................................................................... 3-3
3-2-8 Bar Graphs ................................................................................................................. 3-3
3-2-9 Menu Bars.................................................................................................................. 3-3
3-3 SCREEN TYPES ................................................................................................................ 3-6
3-4 DRILLER’S KEYPAD....................................................................................................... 3-7
3-4-1 CHNL ALARM Key ................................................................................................. 3-9
3-4-2 Alarm Page .............................................................................................................. 3-10
3-5 ERROR MESSAGES ....................................................................................................... 3-11
3-6 ALARM LIMIT FUNCTIONS ........................................................................................ 3-11
3-6-1 Limits ....................................................................................................................... 3-11
3-6-2 Enable/Disable Limits.............................................................................................. 3-12
3-7 BAR GRAPH FUNCTIONS ............................................................................................ 3-13
3-7-1 Marks ....................................................................................................................... 3-13
3-7-2 Peaks ........................................................................................................................ 3-13
3-7-3 Enable/Disable Peak ................................................................................................ 3-14
3-7-4 Bar Scales ................................................................................................................ 3-14
October 13, 1998 Table of Contents-1

M/D Totco
Table of Contents DATAWATCH II
Manual 60-43
3-8 CHANNEL VALUE FUNCTIONS ................................................................................. 3-15

3-8-1 Modify Channel ....................................................................................................... 3-15
3-8-2 Zero Channel............................................................................................................ 3-16
3-8-3 Active Channels ....................................................................................................... 3-16
3-8-4 Set Time ................................................................................................................... 3-17
3-8-5 Set Depth.................................................................................................................. 3-17
3-8-6 Set Bit Pos................................................................................................................ 3-18
3-8-7 On Bottom................................................................................................................ 3-18
3-9 SCREEN FUNCTIONS.................................................................................................... 3-18
3-9-1 Screens ..................................................................................................................... 3-18
3-9-2 Edit Screen ............................................................................................................... 3-19
3-9-2-1 Change Channel .............................................................................................. 3-19
3-9-2-2 Change Mode .................................................................................................. 3-20
3-9-3 Add Screen............................................................................................................... 3-22
3-9-4 Delete Screen ........................................................................................................... 3-22
3-10 DEVICE FUNCTIONS .................................................................................................... 3-23
3-10-1 Set Color .................................................................................................................. 3-23
3-10-2 Set Device ID........................................................................................................... 3-23
CHAPTER 4
4-1 INTRODUCTION .............................................................................................................. 4-1
4-2 FIND NUMBERS............................................................................................................... 4-1
4-3 PARTS LIST....................................................................................................................... 4-1
4-3-1 Figure and Find Number............................................................................................ 4-1
4-3-2 Part Number ............................................................................................................... 4-1
4-3-3 Description................................................................................................................. 4-1
4-3-4 Number Required....................................................................................................... 4-1
4-3-5 Abbreviations............................................................................................................. 4-2
4-4 DATAWATCH II System .................................................................................................. 4-3
4-5 DATAWATCH II KEYPAD.............................................................................................. 4-4
4-6 REAR PANEL (ASSEMBLY) ........................................................................................... 4-4
4-7 DATAWATCH II ASSEMBLY......................................................................................... 4-7
4-8 ENCLOSURE ASSEMBLY............................................................................................... 4-8
4-9 DATAWATCH II WIRING ............................................................................................... 4-9
CHAPTER 5
TROUBLESHOOTING
5-1 INTRODUCTION .............................................................................................................. 5-1
5-2 GENERAL CHECKS ......................................................................................................... 5-1
5-3 TROUBLESHOOTING TABLE........................................................................................ 5-1
5-4 DCM BOARD DIP SWITCH SETTINGS......................................................................... 5-4
5-5 T-POT COAXIAL CABLE CHECKOUT ......................................................................... 5-4
Table of Contents-2 October 13, 1998

M/D Totco
List of Figures
INTRODUCTION
INSTALLATION
Figure 2-1. Installation Connections ...................................................................................... 2-1
Figure 2-2. AC Power Input ................................................................................................... 2-2
Figure 2-3. BNC Connector on Base of DAQ........................................................................ 2-3
OPERATIONS GUIDE
Figure 3-1. DataWatch II Display Screen .............................................................................. 3-2
Figure 3-2. Typical DATAWATCH II Screen ....................................................................... 3-6
Figure 3-3. Driller’s Keypad .................................................................................................. 3-7
Figure 3-4. ALARM PAGE Screen...................................................................................... 3-10

Figure 4-1 DATAWATCH II System ................................................................................... 4-3
Figure 4-2 ............................................................................................................................. 4-5
Figure 4-3 ............................................................................................................................. 4-6
Figure 4-4 ............................................................................................................................. 4-7
Figure 4-5 ............................................................................................................................. 4-8
Figure 4-6 ............................................................................................................................. 4-9
TROUBLESHOOTING
Figure 5-1. Explanation of DIP Switch Settings on the DCM Communication Board......... 5-5
October 13, 1998 List of Figures-1

M/D Totco
List of Figures DATAWATCH II
Manual 60-43
List of Figures-2 October 13, 1998

M/D TOTCO
List of Tables
INTRODUCTION
INSTALLATION
OPERATIONS GUIDE
Table 3-1. Menu Bar Functions ............................................................................................ 3-4
Table 3-2. Keypad Key Summary ........................................................................................ 3-8
Table 3-3. Error Message Summary ................................................................................... 3-11

Table 4-1. Parts List Abbreviations ...................................................................................... 4-2
Table 4-2. DATAWATCH II System Assembly .................................................................. 4-3
Table 4-3. REAR PANEL ASSY, DATAWATCH II .......................................................... 4-4
Table 4-4. DATAWATCH II Assy ....................................................................................... 4-7
Table 4-5. ENCLOSURE ASSY, DATAWATCH II ........................................................... 4-8
TROUBLESHOOTING
Table 5-1. Troubleshooting Table ........................................................................................ 5-1
October 13, 1998 List of Tables-1

M/D Totco
List of Tables DATAWATCH II
Manual 60-43
List of Tables-2 October 13, 1998

M/D Totco
CHAPTER 1
INTRODUCTION
1-1 INTRODUCTION
This manual contains installation, operation, maintenance and parts information for the
DataWatch II . Information in this manual should enable qualified personnel to install, operate and
troubleshoot this system.
1-2 SCOPE OF MANUAL

This manual is divided into the following chapters:
q Chapter 1 - Introduction
q Chapter 2 - Installation
q Chapter 3 - Operation
q Chapter 4 - Illustrated Parts Breakdown
q Chapter 5 - Troubleshooting
1-3 INTENDED AUDIENCE

This manual is intended for use by field engineering, installation, operation and repair personnel.
1-4 PERSONNEL QUALIFICATIONS

The procedures described in this manual should be performed only by persons who have read the
safety notice on page i of this manual and who are fully qualified and trained to perform the proce-
dures in this manual.
October 13, 1998 Page 1-1

M/D Totco
CHAPTER 1 DATAWATCH II
NOTES, CAUTIONS, AND WARNINGS Manual 60-43
1-5 NOTES, CAUTIONS, AND WARNINGS

Notes, cautions and warnings are presented, when applicable, to aid in understanding and operat-
ing the equipment or to protect personnel and equipment. Examples and explanations follow.
NOTE
Provides additional information about the current topic.
CAUTION
Provides information to prevent equipment malfunction or damage that
could result in interruption of service.
WARNING
Provides information to prevent equipment malfunction or damage that

could result in serious or fatal injury to personnel or major property loss.
FIGURE 1
TABLE 1
Page 1-2 October 13, 1998

M/D Totco
CHAPTER 2
INSTALLATION
2-1 INTRODUCTION
This chapter contains instructions for connecting the main components of the DATAWATCH II and
powering up the system.
2-2 COMPONENT CONNECTIONS AND POWER-UP

Follow the steps below to connect the components and power-up the system. Refer to Figure 2-1
for the general layout of the connections between components.
FIGURE 2
Figure 2-1. Installation Connections
1. Connect RG-59/U coaxial cable assembly (or equivalent) to BNC connector on DAQ
base (Figures 2-1 and 2-3) and to the rear of the DATAWATCH II display unit.
2. Connect DB9 M/F cable assembly to desktop keypad and DATAWATCH II port 1.
3. Connect DATAWATCH II AC power cord to 115/230 Vac, 50-60 Hz, surge-protected
power outlet. Refer to 2-2.

M/D Totco
COMPONENT CONNECTIONS AND POWER-UP Manual 60-43
AC FILTER
BLACK
L1 L2
L2 L1
LOAD
LINE
-
-
+ +
P/N 935676-007
FUSE
WHITE
BLACK
GREEN
JUMPER
BACK COVER
EARTH GRD
NEUTRAL
LINE
FIELD WIRING ONLY
Figure 2-2. AC Power Input
4. Wait for system to boot up and obtain configuration information from DAQ.
5. If the main menu is showing on the bottom of the screen, press the hyphen (-) key and
then the period (.) key. Depending upon the purchased configuration, a menu bar sim-
ilar to the following is displayed. See Paragraph 4-2-10 for a list of menu bars.
1Device ID 2Set Color 3Archive Data 4Clear All Archives 0More

M/D Totco
DATAWATCH II CHAPTER 2
Manual 60-43 CONFIGURATION AND INITIALIZATION
Figure 2-3. BNC Connector on Base of DAQ
6. Use the arrow keys to highlight “1DEVICE ID” and press ENTER. The following
menu is displayed, with the current device ID shown:
Enter New Device ID 0-14: 1 (indicates current ID selection)
7. Verify that the correct device ID is shown. If it is, press ENTER. If it is not, enter the
correct ID and press ENTER. The menu bar in Step 5 is displayed.
NOTE
Refer to Manual 60-41 for more information about selecting the correct
device ID.
8. Press the EXIT key. Menu Bar 1 (Paragraph 4-2-10) is displayed. Refer to Chapter 4
for instructions on operating the DATAWATCH II system.
1Screens 2Set Depth 3Set Bit Pos. 4On Bottom 5Zero Channel 6Limits 0More
2-3 CONFIGURATION AND INITIALIZATION

The DATAWATCH II system is pre-configured and the software automatically initializes upon
power-up.

M/D Totco
CONFIGURATION AND INITIALIZATION Manual 60-43

M/D Totco
CHAPTER 3
OPERATIONS GUIDE
3-1 INTRODUCTION
DATAWATCH II is used to display channel and alarm data numerically, in black and white or
color. This manual explains how to create and edit display screens, control alarm and channel
functions, set the device ID and provides installation, operation, and maintenance procedures and
parts information for the DATAWATCH II. In this guide, DATAWATCH II menu bar functions are
grouped as follows:
• Alarm Limit Functions - used to display and edit alarm limits
• Bar Graph Functions - used to edit bar graph displays
• Channel Value Functions - used to edit channel values
• Screen Functions - used to create or edit display screens
• Device Functions - used to assign device ID and monitor type
3-2 DATAWATCH II DISPLAYS

The features of a typical DATAWATCH II display screen are identified in Figure 3-1 and described
in the following paragraphs.
3-2-1 Channel Data

Channel data can be displayed numerically and in horizontal bar graphs.
3-2-2 Status Lines

The following information is displayed on the two status lines identified in Figure 3-1:
Screen Name- displays the name of the displayed screen.
Rig Activity- displays the current rig activity, such as Drilling or Circulating. Rig Activity
is also referred to as Mode.
Primary Channel- displays the value of the primary channel, which is the channel whose
value is displayed at the top of all DATAWATCH II displays; it is specified during config-
uration (Chapter 9, INITIAL VXC/SAC CONFIGURATION in Manual 60-41). For exam-
ple, DEPTH is the primary channel for the display screen in Figure 3-1 and the current
depth is 2575 FEET.
Optional Values - tells what kind of additional information (limits, none (“normal”) or
peaks) is displayed for each channel.
Date/Time- displays the current date and time.
Horn Status- tells whether the master horn is on or off. If the master horn is off, the alarm
horn (which is connected to driller’s keypad) will not sound even if alarm conditions exist
and channel horns are enabled.

M/D Totco
CHAPTER 3 DATA WATCH II
DATAWATCH II DISPLAYS Manual 60-43
Message Box- during start-up, this field displays the DATAWATCH II software version
number. During normal operation, it displays either the M/D TOTCO copyright or the net-
work communication error status.
Alarm Status- displays ALARMS ACTIVE if any channel is in alarm; displays
ALARMS INACTIVE if no channels are in alarm. To identify channels in alarm, press the
ALARM PAGE key on the driller’s keypad.
3-2-3 Alpha Channels

Alpha channels are identified in Figure 3-1. Channels displayed on the left side of the
screen are referred to as “left alpha channels” and those on the right side as “right alpha
channels.” Alpha channels are updated about once per second.
SCREEN NAME RIG ACTIVITY “OPTIONAL VALUES” SELECTED DATE/TIME

PRIMARY CHANNEL
STATUS LINE
“ALARM HORN
DISABLED”
INDICATOR
ALPHA
CHANNELS
“INACTIVE
CHANNEL
INDICATOR
HORN STATUS
STATUS LINE
MENU BAR MESSAGE BOX ALARM STATUS
Figure 3-1. DataWatch II Display Screen

M/D Totco
Manual 60-43 DATAWATCH II DISPLAYS
3-2-4 Alarm Horn Disabled Indicator

When the alarm horn for an alpha channel is disabled, the symbol A appears to the
left of the channel name.
3-2-5 Inactive Channel Indicator

When a channel is inactive, it is not used to calculate the values of related, derived chan-
nels. A horizontal line is drawn through the name of inactive channels. However, inactive
channel values are displayed and updated in the same way as active channel values.
3-2-6 Visual Channel Alarm Indicators

When a channel goes into alarm mode, its value is displayed in reverse video on mono-
chrome monitors. On color monitors, the channel value is enclosed by a yellow box if a
low or high alarm limit is exceeded and enclosed by a red box if a low low or high high
limit is exceeded.
3-2-7 Audio Alarm Indicator

When a channel goes into alarm, the alarm horn emits the following alarm indicators:
• a constant tone if a low or high alarm limit has been exceeded
• beeps on and off if a low low or high high alarm limit has been exceeded
3-2-8 Bar Graphs

The following information can be displayed above or on the bar graphs:
LIMITS- channel alarm limit values (Section 3-6-1)
MARKS - values representing alarm limits
PEAKS- peak data values (Section 3-7-2)
BAR SCALES - the values assigned to the left and right ends of bar graphs
3-2-9 Menu Bars

All DATAWATCH II functions are listed in menu bars at the bottom of each screen.
Menu 1: 1Screen 2Set Depth 3Set Bit Pos 4On Bottom 5Zero Channel 6Limits 0More
Menu 2: 1Modify Channel 3Bar Scales 2Set Time 0More
Menu 3: 1Active Channels 2Enable/Disable Limits 3Enable/Disable Peaks 0More
Menu 4: 1Edit Screen 2Add Screen 3Delete Screen 0More
Hidden Menu: 1Device ID 2Set Color 3Archive Data 4Clear All Archives 0More

M/D Totco
DATAWATCH II DISPLAYS Manual 60-43
Refer to Table 3-1 for descriptions of the menu bar functions and the paragraph where it is
covered in detail.
Use the following guidelines to view menu bars:
• If a menu bar has been displayed for more than 30 seconds without opera-
tor input, it is automatically removed from the display.
• Menu Bar 1 is always the first menu bar displayed.
• To view Menu Bar 1 when no menu bar is displayed, press any key.
• To view Menu Bar 1 when any other menu bar is displayed, press EXIT.
• To view the next menu bar, press 0 or use the arrow keys to scroll to
MORE.
• To view the next menu bar, press 0 or use the arrow key to scroll to
MORE.Table 3-1o view the hidden menu, display Menu Bar 1 then press
the hyphen (-) key, followed by the period (.) key.
Table 3-1. Menu Bar Functions
Function Description Paragraph
SCREENS Enables the operator to select screens for display. 3-9-1
SET DEPTH Enables the operator to change the depth value. 3-8-5
SET BIT POS. Enables the operator to set the bit position. 3-8-6
ON BOTTOM Enables the operator to set the depth of the bit on bottom. 3-8-7
ZERO CHANNEL Enables the operator to zero displayed channel values. 3-8-2
LIMITS Displays alarm limits for left alpha channels on NO STRIP 3-6-1
screens and enables the operator to edit alarm limits of dis-
played channels.
MORE Displays the next menu bar. --
MODIFY CHANNEL Enables the operator to edit displayed channel values. 3-8-1
SET TIME Enables the operator to change the displayed time and 3-8-4
date.
ACTIVE CHANNELS Enables the operator to change the active status of dis- 3-8-3
played channels.
ENABLE/DISABLE Allows the operator to change the enabled status for alarm 3-6-2
LIMITS limits of displayed channels.
ENABLE/DISABLE Allows the operator to change the enabled status for peak 3-7-3
PEAKS values and indicators of displayed channels.
BAR SCALES Allows the operator to enable/disable marks, reset peaks,

and set scales to high and low limits (available only on
screens when bar scales are visible).
EDIT SCREEN Enables the operator to change channels, change the strip 3-9-2
chart recorder, and change the rig activities under which
the displayed screen is available.

M/D Totco
Manual 60-43 DATAWATCH II DISPLAYS
Table 3-1. Menu Bar Functions (Continued)
Function Description Paragraph
ADD SCREEN Enables the operator to add new display screens. 3-9-3
DELETE SCREEN Enables the operator to delete display screens. 3-9-4
SET DEVICE ID Enables the operator to designate the device ID of the 3-10-2
DATAWATCH II computer.
SET COLOR Enables the operator to designate whether the DATA- 3-10-1
WATCH II monitor is color or monochrome.
ARCHIVE DATA NA --
CLEAR ALL NA --
ARCHIVES

M/D Totco
SCREEN TYPES Manual 60-43
3-3 SCREEN TYPES

Screens are designed using Calconf software (see manual 60-41) They are built from a variety of
screen objects. Up to 20 screens can be available in DATAWATCH II. Each of these screens may
contain up to 25 channels to view. There are 11 default screens:
• DRILL SCREEN
• DRILL OFF
• TANK VOLUMES
• CIRCULATING
• TRIP
• WASHOUT SM AL
• KICK SMRT ALM
• ACT TANK MON
• SYS SETPOINTS
• SYS2SETPOINTS
• MUD MOTOR
Figure 3-2. Typical DATAWATCH II Screen

M/D Totco
Manual 60-43 DRILLER’S KEYPAD
3-4 DRILLER’S KEYPAD

The driller’s keypad used by DATAWATCH II is the same keypad used with Visulogger XC (VXC)
Graphics Displays (see Manual 60-20) and DATAWATCH. It is used to perform all DATAWATCH
II display functions. The keypad is shown in Figure 3-3 and its keys are summarized in Table 3-2.
Use the keypad as follows to select menu bar functions:
• Press the arrow keys to highlight the function, then press ENTER
-OR-
• Press the number key that corresponds to the function’s number on the menu bar.
Figure 3-3. Driller’s Keypad

M/D Totco
DRILLER’S KEYPAD Manual 60-43
Table 3-2. Keypad Key Summary
Key Function
0 Press to advance to the next menu bar. Use to enter channel values, alarm lim-
its, etc.
1-9 Press to select the corresponding menu function. Use to enter channel values,
alarm limits, etc.
HORN Press to toggle between MASTER HORN ON and MASTER HORN OFF.
When master horn is ON, the alarm horn will sound when any alarm condition
exists. When OFF, the alarm horn will not sound, even if alarm conditions exist.
CHNL ALARM Press to enable or disable the alarm for individual channels (Paragraph 3-4-1).
When a channel is disabled, the “Alarm Horn Disabled” indicator
(Paragraph 3-2-4) is displayed next to the channel name.
ALARM PAGE Press to display the ALARM PAGE screen (Figure 3-4).
ALARM ACK Press to stop the alarm horn from beeping when a channel is in alarm. This
does not stop the alarm from sounding the next time any channel goes into
alarm.
BIT WT ZERO Press to zero the BIT WEIGHT channel.
G/L ZERO Press to zero the GAIN/LOSS channel.
ACC FILL ZERO Press to zero the ACCUM/FILL channel.
ACC DRILL ZERO Press to zero the ACCUM/DRILL channel.
EXIT Press to
disregard a data entry and return to the previous menu option
exit a function in progress without saving the changes made
return to the first menu bar from any other menu bar
RIG ACT Press to display a menu of available rig activities. To select an activity, either
use the arrow keys to highlight the activity and press ENTER, or use the
numeric keypad to enter the menu number assigned to the activity.
HELP Not implemented.
ENTER Press to enter commands and data values.
Arrow Keys Use to

highlight menu functions
select channels or display values for editing
spell out screen names (Paragraph 3-9-3)
Press the left arrow key to erase the previous entry in a data string.

M/D Totco
Manual 60-43 DRILLER’S KEYPAD
3-4-1 CHNL ALARM Key

The CHNL ALARM key is used to enable or disable the alarm horn for individual chan-
nels. When disabled, the alarm will not sound when the channel goes into alarm. The
“Alarm Horn Disabled” indicator (Paragraph 3-2-4) appears next to displayed channels.
Follow the steps below to use the CHNL ALARM key.
1. From the desired screen, press the CHNL ALARM key. The name of the first
alpha channel is highlighted and the status of that channel is displayed, as
follows:
PRESS ENTER TO “DISABLE” “CHANNEL NAME” ALARM
2. To change the “disabled” status of the highlighted channel, press ENTER. To
change the “enabled” status of another displayed channel, use the arrow keys
to highlight that channel and then press ENTER.
Depending on the amount of space within a screen, the “Alarm Horn Disabled”
indicator is displayed or removed and a message like that in Step 1 is displayed.
3. To change the “enabled” status of other displayed channels, repeat Step 2.
4. To exit CHNL ALARM, press EXIT.

M/D Totco
DRILLER’S KEYPAD Manual 60-43
3-4-2 Alarm Page

When “ALARMS ACTIVE” is displayed in the alarm status field (Figure 3-1), press down
the ALARM PAGE key to view the ALARM PAGE screen (Figure 3-4). This screen dis-
plays the channels (up to 20) currently in alarm. The channels are arranged by logical
channel number, starting in the upper left corner of the screen. Limits and peaks can be
displayed and edited for channels on this screen. To exit this screen and return to the previ-
ous screen, press the ALARM PAGE key.
Figure 3-4. ALARM PAGE Screen

M/D Totco
Manual 60-43 ERROR MESSAGES
3-5 ERROR MESSAGES

Table 3-3 summarizes error messages that may be displayed during operation.
Table 3-3. Error Message Summary
Message Explanation
NO VALID OR ENABLED FIELDS ON The field type required for the selected function is not dis-
THIS SCREEN FOR THIS FUNCTION played or is not enabled.
ABORTED TEXT ENTRY EXIT key was pressed during text entry
FUNCTION ABORTED EXIT key was pressed during function entry
FUNCTION COULD NOT BE COM- Function is configured so that operator is not allowed to
PLETED, PRESS ENTER edit.
3-6 ALARM LIMIT FUNCTIONS

3-6-1 Limits
Each channel can be assigned low low, low, high, and/or high high alarm limits, which if
exceeded, trigger visual and auditory indicators (Paragraph 3-2-6 and Paragraph 3-2-7).
Use the LIMITS function to display and edit enable alarm limits.
NOTE
Alarm limits are initially specified during system configuration (Manual
60-41).
Follow the steps below to display and edit enabled alarm limits.
NOTE
Only limits that are enabled can be displayed and edited. Refer to
Paragraph 3-6-2 for instructions on enabling or disabling alarm limits
1. From the menu bar, select LIMITS and press ENTER. If limits are present,
“LIMITS” is displayed in the Optional Values field and the first enabled alpha
channel is highlighted. The following message is displayed:
PRESS ENTER TO ENTER “CHANNEL NAME” LIMITS OR ARROW KEYS TO SELECT
2. To edit limits, use the arrow keys to highlight the channel name and press
ENTER. A message similar to the following is displayed:
1LOW LOW LIMIT 2LOW LIMIT 4HIGH LIMIT 4HIGH HIGH LIMIT

M/D Totco
ALARM LIMIT FUNCTIONS Manual 60-43
3. To edit the low low limit, press ENTER. To edit a different limit, use the
arrow keys to highlight the limit and press ENTER. A message similar to the
following is displayed:
ENTER “CHANNEL NAME” LO LO LIMIT: 0.0 PRESS ENTER WHEN COMPLETE
4. Type the new value and press ENTER. The menu in Step 1 is displayed.
5. Repeat Steps 2 - 4, as needed, to edit alarm limits for the selected channel.
Then proceed to Step 6.
6. To exit LIMITS, press EXIT. The menu bar is displayed.
3-6-2 Enable/Disable Limits

The DATAWATCH II alarm horn sounds each time an enabled alarm limit is exceeded.
Disabled limits do not trigger alarms. To display or edit a limit, that limit must be enabled.
Each limit (low low, low, high, and high high) can be individually enabled or disabled.
Use the ENABLE/DISABLE LIMITS function as follows:
1. From the menu bar, select ENABLE/DISABLE LIMITS. “LIMITS” is dis-
played in the Optional Values field. The following message is displayed:
PRESS ENTER TO ENABLE/DISABLE “CHANNEL NAME” OR ARROW KEYS TO
SELECT
2. Highlight the channel you wish to edit, press ENTER. Depending upon how
the alarm limits are set for this channel, a menu similar to the following is dis-
played, with Option 1 highlighted:
1ENABLE LO LO LIMIT 2ENABLE LOW LIMIT 3ENABLE HIGH LIMIT
4ENABLE HI HI LIMIT
3. To edit the low low limit, press ENTER. To edit a different limit, use the
arrow keys to highlight that limit and press ENTER. The limit is changed and
the menu in Step 2 is displayed, with the first option highlighted.
4. Repeat Step 3, as needed, for the selected channel. Then press EXIT. The
message in Step 1 is displayed.
5. To edit another channel, use the arrow keys to highlight the channel name;
then repeat Steps 3 and 4, as needed.
6. When all edits have been made, press EXIT. The menu bar is displayed.

M/D Totco
Manual 60-43 BAR GRAPH FUNCTIONS
3-7 BAR GRAPH FUNCTIONS

Bar graph functions are used to edit bar graph displays. The functions are listed below and
described in the paragraphs that follow.
• MARKS
• PEAKS
• ENABLE/DISABLE PEAKS
• BAR SCALES
NOTE
MARKS, PEAKS, ENABLE/DISABLE PEAKS, and BAR SCALES are only
available for screens containing bar graphs. If the displayed screen does
not contain bar graphs, those menu functions are not displayed.
3-7-1 Marks
Use MARKS to display enabled alarm limits above bar graphs.
To enable/disable MARKS follow the steps below
1. Select BAR SCALES from the menu bar, press ENTER. The following menu
is displayed:
1MARKS 2PEAKS 3SET SCALES
2. Select 1 or highlight MARKS and press ENTER.
3-7-2 Peaks
The peak is the largest data value recorded for a channel. Values recorded prior to a
DATAWATCH II restart or peak reset are ignored when determining the peak.
Follow the steps below to display and reset peaks.
NOTE
Only peaks that are enabled can be displayed and reset. Refer to
Paragraph 3-7-3 for instructions on enabling or disabling peaks.
1. From the menu bar, select BAR SCALES. The name of the first enabled chan-
nel is highlighted and a message similar to the following is displayed:
2. Select number 2 or use the arrow key to highlight PEAKS, press ENTER.
3. To reset the peak for the highlighted channel, press ENTER. To reset the peak
for some other channel, use the arrow keys to highlight the channel and then
press ENTER.
4. Repeat Step 2, as needed, to reset peaks for displayed channels.
5. To exit PEAKS, press EXIT. The menu bar is displayed.

M/D Totco
BAR GRAPH FUNCTIONS Manual 60-43
3-7-3 Enable/Disable Peak

To display a peak value or reset a peak, the peak must be enabled. Follow the steps below
to enable or disable peaks.
1. From the menu bar, select ENABLE/DISABLE PEAK. A message indicating
the status of that channel is displayed, as follows:
“PRESS ENTER TO “DISABLE” “CHANNEL” PEAK RECORDING

2. To enable or disable the selected channel, press ENTER.
3. To enable or disable another channel, use the arrow keys to highlight the
desired channel and press ENTER.
4. Repeat Step 3, as needed, to enable or disable peaks for displayed channels.
5. To exit ENABLE/DISABLE PEAKS, press EXIT. The menu bar is displayed.
3-7-4 Bar Scales

To set left and right scale limits, bar scales must be visible. Follow the steps below to enter
bar scale values.
1. Select BAR SCALES from menu bar. The following menu is displayed:

2. Press the number 3 or use the arrow keys to highlight SET SCALES and press
ENTER. The following message is displayed:
PRESS ENTER TO ENTER “CHANNEL NAME” BAR SCALES OR ARROW KEYS TO

SELECT
3. If the highlighted channel is the channel you wish to edit, press ENTER. If
you wish to make another selection, highlight the appropriate channel and
press ENTER. The following BAR SCALES menu is displayed:
1LEFT BAR SCALE 2RIGHT BAR SCALE

4. Select the bar scale you wish to edit, press ENTER. A message similar to the
following is displayed:
ENTER “CHANNEL” LEFT BAR SCALE: 0.0 PRESS ENTER WHEN COMPLETE
The message in Step 2 is displayed.
5. To return to the BAR SCALES menu press EXIT.
6. To return to menu bar press EXIT again.

M/D Totco
Manual 60-43 CHANNEL VALUE FUNCTIONS
3-8 CHANNEL VALUE FUNCTIONS

Channel value functions are used to directly edit channel values or make changes that indirectly
affect the values of calculated channels. Channel value functions are listed below and described in
the paragraphs that follow:
• MODIFY CHANNEL
• ZERO CHANNELS
• ACTIVE CHANNELS
• SET DEPTH
• SET TIME
• SET BIT POS.
• ON BOTTOM
3-8-1 Modify Channel

Use MODIFY CHANNEL to manually change the value of displayed channels.
NOTE
MODIFY CHANNEL is only available to channels designated as “Operator
can modify channel” during channel configuration (Manual 60-40).
Channels designated as “Operator cannot modify channel” cannot be
selected or modified.
1. From the menu bar, select MODIFY CHANNEL. The name of the first avail-
able channel is highlighted and a message similar to the following is dis-
played, where “CHANNEL NAME” is the name of the highlighted channel:
ENTER “CHANNEL NAME” CHANNEL VALUE: OR ARROW KEYS TO SELECT

2. To edit the highlighted channel, type a new value and press ENTER. To edit a
different channel, use the arrow keys to highlight the channel, type the new
value, and press ENTER.
The new value is displayed and a message similar to that in Step 1 appears.
3. Repeat Step 2, as needed, to edit displayed channel value.
4. To exit MODIFY CHANNEL, press EXIT. The menu bar is displayed.

M/D Totco
CHANNEL VALUE FUNCTIONS Manual 60-43
3-8-2 Zero Channel

Use ZERO CHANNEL to zero the value of displayed channels, as described below:
NOTE
ZERO CHANNEL is only available to channels designated as “Operator
can zero channel” during channel configuration (Manual 60-40). Channels
designated as “Operator cannot zero channel” cannot be zeroed.
1. From the menu bar, select ZERO CHANNEL. The name of the first available
channel is highlighted and a message regarding that channel is displayed, as
follows:
PRESS ENTER TO ZERO “CHANNEL NAME”: OR ARROW KEYS TO SELECT

2. To zero the highlighted channel, press ENTER. To zero a different channel,
use the arrow keys to highlight the channel, then press ENTER.
The channel is zeroed and a message similar to that in Step 1 is displayed.
3. Repeat Step 2, as needed, to zero displayed channels.
4. To exit ZERO CHANNEL, press EXIT. The menu bar is displayed.
3-8-3 Active Channels

If a channel is active, its data values are available to algorithms that compute derived
channel values. If a channel is inactive, its data values are not available to compute derived
channel values and a horizontal line is drawn through its name (Paragraph 3-2-5).
NOTE
ACTIVE CHANNEL is only available to channels designated as “Operator
can activate channel” during channel configuration. (Manual 60-40).
Channels designated as “Operator cannot activate channel” cannot be
selected.
1. From the menu bar, select ACTIVE CHANNELS. The name of the first avail-
able channel is highlighted and the status of that channel is displayed, as fol-
lows:
PRESS ENTER TO “DISABLE” “CHANNEL NAME”

2. To change the “active” status of the highlighted channel, press ENTER. To
change the “active” status of another displayed channel, use the arrow keys to
highlight the channel, then press ENTER.
A line is drawn through the channel name, the next available channel name is high-
lighted, and a message similar to that in Step 1 is displayed.
3. Repeat Step 2, as needed, to activate or deactivate displayed channels.

M/D Totco
Manual 60-43 CHANNEL VALUE FUNCTIONS
4. To exit ACTIVE CHANNELS, press EXIT. The menu bar is displayed.
3-8-4 Set Time

Use this function to change the TOTAL system’s time and date.
1. From the menu bar, select SET TIME/DATE. The following message is dis-
played, where X is the displayed hour:
ENTER HOUR (0-23): X

2. If the displayed hour is correct, press ENTER. To change the hour, type the
new value and press ENTER.
The following message is displayed, where XX is the displayed minutes:
ENTER MINUTE: XX
3. If the displayed minutes are correct, press ENTER. To change the minutes,
type the new value and press ENTER.
The following message is displayed, where X is the displayed month (for example,
May = 5):
ENTER MONTH: X
4. If the displayed month is correct, press ENTER. To change the month, type
the new value and press ENTER
The following message is displayed, where XX is the displayed day:
ENTER DAY: XX
5. If the displayed day is correct, press ENTER. To change the day, type the new
value and press ENTER.
The following message is displayed, where XX is the displayed year:
ENTER YEAR: XX
6. If the displayed year is correct, press ENTER. To change the year, type the
new value and press ENTER.
The new time and date are displayed and the menu bar is redisplayed.
3-8-5 Set Depth

Use this function to edit the DEPTH value, as follows:
1. From the menu bar, select SET DEPTH. The following message is displayed,
where XXXX is the current DEPTH value:
ENTER NEW HOLE DEPTH: XXXX

2. Type the new depth value and press ENTER. The following message is dis-
played:
IS BIT ON BOTTOM? 1)YES 2)NO:

M/D Totco
SCREEN FUNCTIONS Manual 60-43
3. Press number 1 if bit is on bottom. If bit is not on bottom, press number 2. The
DAQ sets the bit position and the hole depth. The new depth is displayed and
the menu bar is redisplayed.
3-8-6 Set Bit Pos.

Use the following steps to set bit position.
1. Select SET BIT POS. from menu bar and press ENTER. The following mes-
sage is displayed:
ENTER NEW BIT POSITION: 0.00

2. If the bit position is correct, press ENTER. To enter a new bit position, type in
the correct bit position and press ENTER. The following message is dis-
played:
IS BIT ON BOTTOM? 1) YES 2) NO:

The new bit position is corrected and the menu bar is displayed.
3-8-7 On Bottom
To set the value of bit on bottom, do the following:
1. Select ON BOTTOM from menu bar and press ENTER.
The menu bar is redisplayed and the value of the hole depth is used as the new bottom.
The bit position is set equal to the hole depth which causes the system to go on
bottom.
3-9 SCREEN FUNCTIONS

Screen functions are used to create or edit display screens. The following paragraphs describe how
to use the screen functions below:
• SCREENS
• EDIT SCREEN
• ADD SCREEN
• DELETE SCREEN
3-9-1 Screens
Mode is the same as RIG ACTIVITY. There are four default screen MODES. Each mode
can have up to 20 screens. All screens can be configured to be available in any, all, or none
of the MODES.
NOTE
Only screens that are available under the current rig activity can be
displayed. To display a screen assigned to a different rig activity, use the
RIG ACT key to select the desired rig activity, then follow the steps below.
For more information, see Paragraph 3-9-2-2.

M/D Totco
Manual 60-43 SCREEN FUNCTIONS
Use the SCREENS function to select and display screens, as follows:

1. From the menu bar, select SCREENS. A list of available screens is displayed.
2. Enter the number assigned to the desired screen and press ENTER. The new
screen is displayed.
3-9-2 Edit Screen

Use this function to edit display screens, as follows:
• CHANGE CHANNEL
• CHANGE MODE
3-9-2-1 Change Channel
Follow the steps below to replace a displayed channel with a different channel.
1. From the menu bar, select EDIT SCREEN. A menu bar listing the
available screens is displayed.
2. Select the screen to edit. The screen is displayed, with the EDIT
SCREEN menu (shown below) displayed along the bottom.
1CHANGE CHANNEL 2CHANGE MODE

3. Select Option 1. The name of the first displayed channel is high-
lighted and the following message is displayed:
PRESS ENTER TO REPLACE “CHANNEL”
4. To replace the highlighted channel, press ENTER. To replace

another channel, use the arrow keys to highlight the channel and
then press ENTER.
A menu bar listing available channels is displayed.
5. Select the channel to display in place of the highlighted channel.
The new channel is displayed, the name of the next alpha channel
is highlighted and the message in Step 3 is displayed.
6. Repeat Step 4 and 5, as needed, to change channels.
7. When the desired channels have been added, press EXIT. The fol-
lowing message is displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING

8. To save the changes, select Option 1. To disregard the changes,
select Option 2.
The menu bar is displayed.

M/D Totco
3-9-2-2 Change Mode
The following paragraphs describe how to change the mode (rig activity) under
which a screen can be displayed.
Delete From This Mode
Follow the steps below to delete a screen from a mode so that it cannot be dis-
played in that mode.
SCREEN menu (shown below) displayed along the bottom:
3. Select Option 2. The mode menu (below) is displayed.
1DELETE FROM THIS MODE 2ADD TO THIS MODE ONLY 3ADD TO ALL MODES
4. To delete the displayed screen from the current mode, select
Option 1. To delete the displayed screen from a different mode,
use the RIG ACT key to select that mode, then select Option1.
The screen remains on display, but is deleted from the current mode.
The following message is displayed:

5. To save the changes, select Option 1. To disregard them, select
Option 2.

M/D Totco
Manual 60-43 SCREEN FUNCTIONS
Add To This Mode Only

Follow the steps below to specify a single rig activity under which a screen can
be displayed. When this option is selected, the displayed screen is automatically
deleted from all other modes.
2. Select the screen to edit. The screen is displayed with the EDIT
SCREEN menu (shown below) displayed along the bottom:
1DELETE FROM THIS MODE 2ADD TO THIS MODE ONLY 3ADD TO ALL MODES
4. For the displayed screen to be available to the current mode only,
select Option 1. For it to be available to a single mode other than
the current one, use the RIG ACT key to select the mode, then
select Option 1. The screen is added to the selected mode and
deleted from all others.
The following message is displayed:

Option 2.
Add To All Modes
Follow the steps below to make a screen available for display under all modes.
SCREEN menu (shown below) displayed along the bottom.
1DELETE FROM THIS MODE 2ADD TO THIS MODE ONLY 3 ADD TO ALL MODES
4. To make the displayed screen available under all modes, select
Option 3. The screen is added to all modes.
5. The following message is displayed:

option 2.

M/D Totco
3-9-3 Add Screen

Follow the steps below to add a new display screen to the present MODE.
1. From the menu bar, select ADD SCREEN. The following message is dis-
played:
USE ARROW KEYS TO ENTER SCREEN NAME:_ THEN PRESS ENTER

2. Use the arrow keys to spell out the screen name (maximum of 30 characters),
as follows:
• Down Key - begins at the end of the alphabet and advances one letter
each time the key is pressed (Z,Y,X,...); after “A,” press to view punctua-
tion marks, numbers, and more punctuation marks.
• Up Key - presents characters in the reverse order of the Down Key.
• Right/Left Keys - press these keys to move the cursor one space to the
right or left.
3. When the screen name is spelled out, press ENTER.
The menu will now list the screens which may be added. The operator will select the
screen he wants to add with the new screen name. The new screen will then be dis-
played.
3-9-4 Delete Screen

Follow the steps below to delete a display screen. The screen can be deleted from one
mode or from all modes.
1. From the menu bar, select DELETE SCREEN. A menu bar listing the screens
available under the current mode is displayed.
2. Select the desired screen. The following message is displayed:
1 DELETE THIS SCREEN 2 DELETE THIS SCREEN FROM THIS MODE ONLY
3. To delete the selected screen from all modes, select Option 1. To delete it from
the current mode only, select Option 2. To delete the screen from a single
mode other than the current one, use the RIG ACT key to select the desired
mode and then select Option 2.
The screen is deleted and the menu bar is displayed.

M/D Totco
Manual 60-43 DEVICE FUNCTIONS
3-10 DEVICE FUNCTIONS

Device functions are used to assign device ID and monitor type. The following paragraphs
describe how to use the device functions listed below.
• SET COLOR
• SET DEVICE ID
3-10-1 Set Color

Follow the steps below to specify whether the DATAWATCH II monitor displays white
characters on a black background or vice-versa or in color.
1. From the hidden menu, select SET COLOR. The following menu is dis-
played, with the current selection highlighted:
1 BLACK & WHITE 2 COLOR

2. If the selected mode is correct, press EXIT. To change the mode, select the
desired mode.
If Black & White is selected, menu 1 is displayed. If Color is selected, the menu in
Step 1 is displayed. To exit and return to the menu bar, press EXIT.
3-10-2 Set Device ID

Use this function to view and change the ID to the DATAWATCH II display device.
Changing the ID changes the configurations associated with the device. For example, if
the device ID of DATAWATCH II #0 is changed to DATAWATCH II #1, the configurations
assigned to DATAWATCH II #0 are replaced with those of DATAWATCH II #1.
CAUTION
Consult Field Engineering before changing the device ID. Improper use of
device IDs could result in T-POT network communication malfunction.
CAUTION
The selected ID must be a valid DATAWATCH II device ID. In other words,
a DATAWATCH II with that device ID must be configured as part of the
system. Otherwise, the DATAWATCH II will not function properly.
Follow the steps below to view and change the ID:

1. From the hidden menu, select SET DEVICE ID. The following menu is dis-
played:
ENTER NEW DEVICE ID 0-14: 0

2. If the current ID is correct, press EXIT. To change the ID, type the desired ID
and press ENTER.
The configuration assigned to the new ID is downloaded from the DAQ and the hidden
menu is displayed.

M/D Totco
DEVICE FUNCTIONS Manual 60-43

M/D Totco
CHAPTER 4
4-1 INTRODUCTION
This chapter contains an illustrated parts breakdown (IPB) and recommended spare parts inventory
for DATAWATCH II. The IPB contains illustrations of DATAWATCH II components, with field-
replaceable parts/assemblies identified and with an accompanying parts lists describing the identi-
fied parts. The main features of the IPB are described below.
4-2 FIND NUMBERS

On the illustrations, each component or stand-alone part is assigned a find number; each assembly
is identified by a circled number. These numbers are used to identify the parts in the accompany-
ing parts lists.
4-3 PARTS LIST

Each parts list can contain five columns of information, as described in the following paragraphs.
4-3-1 Figure and Find Number

This column lists the figure number and find number of the item described.
4-3-2 Part Number

This column contains the M/D TOTCO part number of the component, assembly or part.
4-3-3 Description
This column contains the name and description of each component, assembly or part.
4-3-4 Number Required

This column lists the number of units required for one next higher assembly (NHA).

M/D Totco
PARTS LIST Manual 60-43
4-3-5 Abbreviations
Table 4-1 contains standard abbreviations used in parts lists.
Table 4-1. Parts List Abbreviations
Abbreviation Explanation Abbreviation Explanation
AP Attaching Parts NHA Next Higher Assembly
AR As Required NPT National Pipe Thread
ASSY Assembly NP Not Procurable
AWG American Wire Gauge NYL Nylon
BDGH Binding Head OD Outer Diameter
BRS Brass PCB Printed Circuit Board
CSK Countersunk PHHD Phillips Head
CT Count PN Part Number
CTN Carton PNHD Pan Head
EXT External POS Position
FILH Fillister Head PT Point
FLHD Flat Head RD Root Diameter
GA Gauge RDHD Round Head
HD Head REF Reference
HDW Hardware SHLD Shield
HX Hexagonal SLFLKG Self-Locking
ID Inner Diameter SLTD Slotted
INS Inside SST Stainless Steel
INTL Internal ST Self-Tapping
IS Intrinsically Safe STD Standard
LCD Liquid Crystal Display THD Thread
LED Light-Emitting Diode UNC Unified Coarse Thread
LG Length UNF Unified Fine Thread
M/F UNS Unified Straight

Male/Female
Thread
MTG Mounting

M/D Totco
Manual 60-43 DATAWATCH II System
4-4 DATAWATCH II System

Figure 4-2 shows the DATAWATCH II system with listed parts numbered.
1.
4.
3.
2.
Figure 4-1 DATAWATCH II System
Table 4-2. DATAWATCH II System Assembly
Find # Part Number Description QTY
1 221465 DATAWATCH II, DISPLAY UNIT 1
2 219712-001 KEYBOARD ASSEMBLY, DWII 1
3 946941-005 CABLE ASSEMBLY, SIGNAL, 1
4 220453-xxx CABLE ASSEMBLY, COAXIAL, DAQ TO 1

DWII

M/D Totco
DATAWATCH II KEYPAD Manual 60-43
4-5 DATAWATCH II KEYPAD

The DATAWATCH keypad (P/N 219712-001) does not contain field serviceable parts.
4-6 REAR PANEL (ASSEMBLY)

See Figure 4-2 and Figure 4-3.
Table 4-3. REAR PANEL ASSY, DATAWATCH II
3 935676-007 FILTER, LINE AC/DC CONVERTER 1
4 943413-020 PWR SPLY, SGL OUTPUT, 5V-12V, 55W 1
7 219512-001 PCBA, CGA/IS MODEM BD, DWII 1
8 221472 FUSE HOLDER, MODIFIED 1
9 221482 CABLE ASSY, A/C PWR SPLY, D.WTCH 1
10 221476 CABLE ASSY, 22/18 AWG, REAR PLANE 1

POWER
11 221477 CABLE ASSY, LINE, 4.5” 1
12 221473 CABLE ASSY, DCM COMM 1
13 221481 GASKET, REAR PANEL, DWII 1
16 938201-030 FUSE 3 AMP SLO BLO 1
25 999550-006 SCREW, CPTV PNL, #8-32x0.750, SLTD 14
26 999321-014 WASHER, CPTV, 0.312x0.146x0.012, SST 14
27 999442-004 WASHER, SEAL, #8, 0.15x0.385x0.04, 14

STEEL CADMIUM PLATE
38 950873-003 CAP-BNC, MALE w/CHAIN 1
42 950859-024 CAP, RCPT, MS-14S W/CHAIN 97-60-914 1
45 221620 VIDEO DRIVER, 10.4 LCD 1
46 219497 PCBA, DCM COMM BRD, TOTAL 1

M/D Totco
Manual 60-43 REAR PANEL (ASSEMBLY)
Figure 4-2

M/D Totco
REAR PANEL (ASSEMBLY) Manual 60-43
Figure 4-3

M/D Totco
Manual 60-43 DATAWATCH II ASSEMBLY
4-7 DATAWATCH II ASSEMBLY

See Figure 4-4.
Table 4-4. DATAWATCH II Assy
3 221467 HOOD, REMOVABLE, BLK/GRY, ALUM 1

14.8Wx10.8HxT.8DP
5 221469 LENS, DWII 1
6 221480 GASKET, BEZEL, DWII 2
Figure 4-4

M/D Totco
ENCLOSURE ASSEMBLY Manual 60-43
4-8 ENCLOSURE ASSEMBLY

See Figure 4-5 and Figure 4-6.
Table 4-5. ENCLOSURE ASSY, DATAWATCH II
2 935423-004 DSPL, TFT-LCD, SHARP #LQ10D344 1
3 927009-002 MODULE, BACKLIGHT INVERTER, 12" 1

POWER CABLE
12 221487-001 BRACKET, R. SIDE, DWII 1
13 221487-002 BRACKET, L. SIDE, DWII 1
16 221478-001 FAN W/PLUG, DATAWATCH II 1
Figure 4-5

M/D Totco
Manual 60-43 DATAWATCH II WIRING
Figure 4-6
4-9 DATAWATCH II WIRING

See Engineering Drawing 221622 at end of this chapter for DATAWATCH II wiring diagram.

M/D Totco
DATAWATCH II WIRING Manual 60-43

M/D Totco
CHAPTER 5
TROUBLESHOOTING
5-1 INTRODUCTION
This chapter contains troubleshooting procedures for the DATAWATCH II.
5-2 GENERAL CHECKS

Field experience indicates that minor repairs can correct 90 percent of all electronic equipment
failures, avoiding replacement of major assemblies. Before performing more extensive trouble-
shooting procedures, complete the following checks:
• Verify that the required primary power is supplied to the system.
• Check for loose, crushed, frayed, cut or otherwise damaged cables.
• Verify that all system components are properly interconnected and seated in their
mating connector or socket.
• Before replacing the DCM communications board, verify that all DIP switches are
set properly (Paragraph 5-4).
• Verify that the DAQ has the DATAWATCH II configured (Manual 60-41) and that
the DATAWATCH II is set to the proper device ID.
5-3 TROUBLESHOOTING TABLE

Table 5-1 lists possible malfunctions, their probable causes and corrective actions for restoring the
DATAWATCH II and associated devices to normal operating condition.
Table 5-1. Troubleshooting Table
Problem Probable Cause Corrective Action

Incorrect device ID assigned Check the device ID assigned and cor-
to DATAWATCH II rect if necessary.
Defective T-POT modem Replace modem.

During power-up, Short or open in coax cable Check the cable (Paragraph 5-5).
configuration data seems connecting DAQ and DATA- Replace if needed.
to download continuously WATCH II
or very slowly.
DCM communications baud Verify that positions 7 and 8 of SW2 on
rate different from DAQ com- DCM communications board are set the
munications baud rate same as those on DAQ communica-
tions board (Paragraph 5-4)

M/D Totco
TROUBLESHOOTING TABLE Manual 60-43
Table 5-1. Troubleshooting Table (Continued)
Short or open in coax cable Check the cable (Paragraph 5-5).

connecting DAQ and DATA- Replace if needed.
WATCH II
During power-up, but Defective T-POT modem Replace modem.
system halts (i.e., screen
clock does not update) DCM communications baud Verify that positions 7 and 8 of SW2 on
rate different from DAQ com- DCM communications board are set the
munications baud rate same as those on DAQ communica-
tions board (Paragraph 5-4).
Faulty DCM comm board Check all DIP switches (Paragraph 5-4).
If set correctly, replace the board.
No power to monitor Check and correct ac power source.
Monitor not connected to Check connection.

DATAWATCH II computer
Brightness and/or Contrast Check Brightness and Contrast con-

controls not properly set trols; adjust if needed.
Display is blank
Defective monitor Check monitor using the manufacturer’s
instructions. Repair or replace, as
needed.
Defective video board Check board using the manufacturer’s

instructions. Repair or replace, as
needed.
Short or open in coax cable Check the cable (Paragraph 5-5).

During normal operation, connecting DAQ and DATA- Replace if needed.
the message DAQ WATCH II
COMMUNICATION DOWN
is displayed in the Defective T-POT modem Replace modem.
message status line. Faulty DCM comm board Check all DIP switches (Paragraph 5-4).
If correctly set, replace the board.
Bad cable connections Check cable connections at DATA-

(faulty +12 Vdc from the con- WATCH II computer and keypad and
Drillers keypad does not
nector) or defective cable check cable for damage. Replace if
operate properly
connecting keypad and needed.
DATAWATCH II computer
MASTER HORN disabled or Check MASTER HORN status on the

ALARM ACK key has been DATAWATCH II screen. If status is OFF,
pressed press HORN key once to enable all
Internal alarm does not horns.
operate properly
Channel limits are incorrect Check channel alarm limits and check
or individual channel horns to see if individual channel alarm horns
are turned OFF are disabled.

M/D Totco
Manual 60-43 TROUBLESHOOTING TABLE
Table 5-1. Troubleshooting Table (Continued)
Can’t display or edit Limits are not enabled. Enable channel limits.
alarm limits
Can’t display peak Peaks are not enabled. Enable channel peaks.
indicator or reset peak
channel value
Channel configuration desig- Edit channel configuration to "Operator

Can’t modify a channel
nated as "Operator cannot can modify channel" (Manual 60-41)
value
modify channel".
Channel configuration desig- Edit channel configuration to "Operator

Can’t zero a channel
nated as "Operator cannot can zero channel" (Manual 60-41)
value
zero channel"
Screen not available to cur- Change to rig activity for which screen
Can’t display an existing
rent rig activity. is available or make screen available to
screen
current rig activity
Can’t use DATAWATCH II Slave DATAWATCH II not in Configure the system with a slave (See
as slave to duplicate configuration. Manual 60-41)
another display

M/D Totco
DCM BOARD DIP SWITCH SETTINGS Manual 60-43
5-4 DCM BOARD DIP SWITCH SETTINGS

DCM comm board DIP switches should be set as described below. Figure 5-1 identifies the DIP
switches and illustrates alternate settings.
SW1 - Position 2 ON (closed) and all other positions OFF (open)
SW2 - Positions 1 through 6 OFF (open). This allows the DATAWATCH II device ID to be set
and/or changed using the SET DEVICE ID function or using the Configuration and Calibration
software (Manual 60-41).
SW2 - Position 7 OFF (open) and Position 8 ON (closed). This sets the baud rate to the default T-
POT network baud rate of 42.8 K.
NOTE
The baud rate specified by positions 7 and 8 on the DCM communications
board must be the same as that for the T-POT network. This means that
positions 7 and 8 on the DCM comm board must match positions 7 and 8
on the DAQ comm board. Otherwise, communication problems will result.
SW3 - Positions 3, 6, 7 and 8 ON (closed); all others OFF (open). This sets the dual port RAM
address space and interrupt request.
5-5 T-POT COAXIAL CABLE CHECKOUT

Follow the steps below to check the T-POT coaxial cable for shorts or opens.
1. Disconnect the cable from the DAQ and DATAWATCH II.
2. Measure the resistance between the cable’s center pin and its outer shell. If the resis-
tance is approximately zero, the cable is shorted and must be replaced. Otherwise,
proceed to Step 3.
3. Use a small piece of bare wire to short the cable from the center pin to outer shell at
one end. At the opposite end, measure the resistance between the cable’s center pin
and outer shell. If the resistance is low, the cable is good. If the resistance is high, the
cable is damaged and must be replaced.

M/D Totco
Manual 60-43 T-POT COAXIAL CABLE CHECKOUT
Figure 5-1. Explanation of DIP Switch Settings on the DCM Communication Board

M/D Totco

Part Number 60-43 Revision A: Installation, Operation, Maintenance AND Illustrated Parts Breakdown

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Part Number 60-43

INSTALLATION, OPERATION, MAINTENANCE

Manufacturers of Precision Instruments

Printed in U.S.A. October 13, 1998

Information in this manual is subject to change without notice.

October 13, 1998 iii

The warranty periods for various products are:

IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR

iv October 13, 1998

October 13, 1998 Table of Contents-1

3-8 CHANNEL VALUE FUNCTIONS ................................................................................. 3-15

Table of Contents-2 October 13, 1998

ILLUSTRATED PARTS BREAKDOWN

October 13, 1998 List of Figures-1

List of Figures-2 October 13, 1998

ILLUSTRATED PARTS BREAKDOWN

October 13, 1998 List of Tables-1

List of Tables-2 October 13, 1998

1-2 SCOPE OF MANUAL

q Chapter 4 - Illustrated Parts Breakdown

1-3 INTENDED AUDIENCE

1-4 PERSONNEL QUALIFICATIONS

October 13, 1998 Page 1-1

1-5 NOTES, CAUTIONS, AND WARNINGS

Provides information to prevent equipment malfunction or damage that

Page 1-2 October 13, 1998

2-2 COMPONENT CONNECTIONS AND POWER-UP

Figure 2-1. Installation Connections

October 13, 1998 Page 2-1

FIELD WIRING ONLY

Figure 2-2. AC Power Input

Page 2-2 October 13, 1998

Figure 2-3. BNC Connector on Base of DAQ

2-3 CONFIGURATION AND INITIALIZATION

October 13, 1998 Page 2-3

Page 2-4 October 13, 1998

3-2 DATAWATCH II DISPLAYS

3-2-1 Channel Data

3-2-2 Status Lines

October 13, 1998 Page 3-1

3-2-3 Alpha Channels

SCREEN NAME RIG ACTIVITY “OPTIONAL VALUES” SELECTED DATE/TIME

MENU BAR MESSAGE BOX ALARM STATUS

Figure 3-1. DataWatch II Display Screen

Page 3-2 October 13, 1998

3-2-4 Alarm Horn Disabled Indicator

3-2-5 Inactive Channel Indicator

3-2-6 Visual Channel Alarm Indicators

3-2-7 Audio Alarm Indicator

3-2-8 Bar Graphs

3-2-9 Menu Bars

October 13, 1998 Page 3-3

Table 3-1. Menu Bar Functions

Function Description Paragraph

SCREENS Enables the operator to select screens for display. 3-9-1

MORE Displays the next menu bar. --

BAR SCALES Allows the operator to enable/disable marks, reset peaks,

Page 3-4 October 13, 1998

Table 3-1. Menu Bar Functions (Continued)

Function Description Paragraph

DELETE SCREEN Enables the operator to delete display screens. 3-9-4

October 13, 1998 Page 3-5

3-3 SCREEN TYPES