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The following are also required:

• Spare parts list


Order no. 41 62 512

• Circuit diagrams
Order no. 41 62 256

• Tools
– Hexagonal-head screwdrivers, angled, sizes 3
– Spirit level
– Open-end wrenches, sizes 7, 8, 13
– Torx screwdrivers, sizes 10, 20
– Phillips-head srewdriver, size 1
– Insulated slot-head screwdrivers, sizes 2, 3, 4
– Torx TX 30, 200mm

• Auxiliary equipment
– Digital multimeter, accuracy class 1
– Diagonal cutter
– Cable ties
– Teflon insulating tape
– Mini-X or PMXI-D
– Bender tester (if possible)
– Fuses:
(10A, 1A, 6.3A Order no.: See spare parts list)
Important Notes 1

List of Messages 2

Troubleshooting 3

Maintenance 4

Service Routines 5

Repairs 6
Contents

1 Important Notes ......................................................................................................... 1 - 1

1.1 Important Notes ....................................................................................................................................... 1 - 3


1.2 List of software versions .......................................................................................................................... 1 - 5
1.3 Major Assemblies and Components ........................................................................................................ 1 - 6
1.4 Removing Panels .................................................................................................................................... 1 - 7
1.5 Photographs of PC Boards ...................................................................................................................... 1 - 8
1.6 Labeling ................................................................................................................................................ 1 - 12
1.7 Protective Ground Wire Connections .................................................................................................... 1 - 13

2 List of Messages........................................................................................................ 2 - 1

2.1 List of Error Messages ............................................................................................................................ 2 - 3


2.2 List of Service Routines ........................................................................................................................... 2 - 4

3 Troubleshooting ......................................................................................................... 3 - 1

3.1 No Light Indicators at the Unit (V401 – V403 and / or LED V400) .......................................................... 3 - 5
3.2 The Digital Display Does Not React When Object Selector Switch S3 is Turned ................................... 3 - 9
3.3 Error message 3: Selector S2 for Conventional/Digital Exposures Does Not Switch Over. .................. 3 - 11
3.4 The X-ray Indication Lights up Constantly ............................................................................................. 3 - 13
3.5 No radiation available, images not exposed .......................................................................................... 3 - 15
3.6 Error message 2: Radiograph is not Exposed. mA/kVmax Error has Occurred. ................................... 3 - 17
3.7 Error message 1: kV Lead is Interrupted ............................................................................................... 3 - 23
3.8 No Light Indicators at the Remote Timer ............................................................................................... 3 - 25

4 Maintenance .............................................................................................................. 4 - 1

4.1 Maintenance interval ............................................................................................................................... 4 - 5


4.2 Checking the entries in the Maintenance ................................................................................................ 4 - 7
4.3 Maintenance of Remote Timer ................................................................................................................ 4 - 9
4.4 Maintenance of support arm/tube unit ................................................................................................... 4 - 15
4.5 Maintenance of mobile stand ................................................................................................................ 4 - 21
4.6 Maintenance of ceiling model ................................................................................................................ 4 - 23
4.7 Safety check .......................................................................................................................................... 4 - 25
4.8 Final work .............................................................................................................................................. 4 - 29

5 Service Routines ....................................................................................................... 5 - 1

5.1 Setting the Intraoral Sensor Type ............................................................................................................ 5 - 5


5.2 Adjusting the basic setting ....................................................................................................................... 5 - 7

6 Repairs ...................................................................................................................... 6 - 1

6.1 Exchanging the X-Ray Head ................................................................................................................... 6 - 5


6.2 Replacing the DX1 ................................................................................................................................ 6 - 11
6.3 Replacing the support arm .................................................................................................................... 6 - 13

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 V
Contents

41 62 975 D 3302
VI D 3302.077.01.11.02 09.2006
1 Important Notes
Contents

Important Notes
Contents

1.1 Important Notes ........................................................................................................ 1 - 3


1.2 List of software versions ........................................................................................... 1 - 5
1.3 Major Assemblies and Components ......................................................................... 1 - 6
1.4 Removing Panels ..................................................................................................... 1 - 7
1.5 Photographs of PC Boards ....................................................................................... 1 - 8
1.6 Labeling ................................................................................................................. 1 - 12
1.7 Protective Ground Wire Connections ..................................................................... 1 - 13

41 62 975 D 3302
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1.1 Important Notes

1.1 Important Notes

1.1
• The HELIODENT® DS
operates with the following nominal line voltages:

Till Serial-No. 29 999: 100V-125V / 208-230V, 50/60Hz;


The permissible line voltage fluctuations are at 100-125V, 208V ±10%, with 230 V +6%, –10%.

From Serial-No. 30 000: 127V / 200-230V, 50/60Hz.


The permissible line voltage fluctuations are at 127V ±10%, with 200-230 V +6%, –10%.

The internal line resistance must not exceed 0,8Ω.

• Remote control
The unit can be equipped with a remote control inside the treatment room or outside an X-ray room.
The release button with the helical cable can/must be removed from the remote control and connected directly to the unit
for the tests.
Remember that the fault can then be in the deactivated cable.

• Warm-up time, self-adjustment, cool-down time


Release button S3 and button S2 (D) must not be pressed during switch-on!
A self-test is run for the unit electronics.
The cool-down period between the two exposures is initiated via an automatic exposure interlock according to the duty
cycle.
The stand-by indicator lamp must light up.

• For demonstration units


Disconnect leads V and W on terminal strip X3.
Also, move test switch S300 on PC board DX1 to position 2.
LED V335 lights up during operation.
No X-radiation can be generated now.

• Software version
The software revision status is displayed for approx. 3 sec. after the unit is switched ON.
The software version of the unit is determined by the software status of EPROM J200 on PC board DX1.
The software version of the unit is indicated on the plate next to the main switch.

• Interference of radio telephones with electromedical equipment


The use of mobile telephones in the area of the medical practice or clinic is prohibited in order to ensure the
operational reliability and safety of electromedical equipment.

• Disposal
The X-ray tube unit contains an implodable tube, a lead lining, and mineral oil. It must be disposed of in compliance with
the applicable public-law waste-disposal regulations. Therefore, please contact us before taking this product out of op-
eration to prevent environmental pollution and personal injury.

• If you have to remove panels from the unit.


Refer to section "Removing panels".

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 1-3
1.1 Important Notes

• Measurements
Before connecting a measuring instrument, always switch the unit OFF.
Select the required current/voltage type and set the measuring range according to the expected value.
Carry out continuity tests only with the unit switched off.

If the release of several exposures with radiation is required for checking the measuring results, you must observe the
specified cool-down intervals. This is ensured by the automatic exposure blockage (see Operating Instructions).
Make sure that all Radiation Protection Guidelines have been observed before triggering an exposure.

• Replacing parts
Always turn the unit OFF before replacing any parts.
For reasons of safety, the power supply should be switched off at the distribution box of the house wiring before replacing
parts in the vicinity of line terminal X1.

To protect electrostatic sensitive devices (ESDs) on PC boards, please always wear


an ESD bracelet and connect it to a ground wire (green-and-yellow color code).

After replacing the DX1 or the X-ray tube unit, the system
must be checked and adjusted as required.
For reasons of safety, the support arm must be secured with the belt before replacing the X-ray tube unit.

The article numbers for ordering spare parts can be found in the spare parts list, order no. 58 69 131
The figures in the spare parts list offer valuable assistance when replacing parts.

Safety Check
After assembling the unit, before customer acceptance and following repair work, a protective ground wire test and an
equivalent leakage current test must be performed, see Chapter 4.6.

Note: Hand display * as jump label for PC.

41 62 975 D 3302
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1.2 List of software versions

1.2 List of software versions

1.2
Overall software DX1 Remarks

Version 012 012 Initial release

Version 014 012 Mark-to-space ratio changed, density compensation for film and digital sepa-
rately adjustable

Version 015 016 Service routine for selecting between IO I and IO II sensors,
radiation emission time allocation implemented for IO II sensors

Version 016 016 Default sensor type changed from IO I to IO II

Version 017 016 Error which occurred while saving sensor type setting corrected

Version 018 017 Troubleshooting for change of default sensor type from IO I to IO II

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 1-5
1.3 Major Assemblies and Components

1.3 Major Assemblies and Components

HELIODENT DS

S2

K1

X-Ray
X3 Head
V1 H1
D

K10

S3 S3
ON OFF
X1 S1 DX1 DX4
L1 L1
Control lead for remote control
L2

DX1 = Generator PCB


DX4 = Time Selection Switch PCB
H1 = X-Ray Head
K = Connector/terminal strips on/in the unit
L = Leads/cables
S1 = Power switch
S2 = Button digital/conventional exposure
S3 = X-ray Release Button
V1 = Ready indication
X = Connectors on boards

41 62 975 D 3302
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1.4 Removing Panels

1.4 Removing Panels

1.4
HELIODENT DS

4.

ON OFF

3. 1. 2.

Switch the unit OFF before removing the


housing panels!
1. Pull off rotary knob of time selector switch.
2. Remove release button from holder.
3. Unscrew fastening screws (2 at the top, 2 at the
bottom).
4. Pull off housing approx. 10 cm forwards and unplug the
"ground" connector.
Plug the "ground" connector back in when
reassembling the unit! Safety measure!

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 1-7
1.5 Photographs of PC Boards

1.5 Photographs of PC Boards


Board DX1
bis Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
29 999
X3 X-Ray Head S300 V309
V329 V335 V310
18 82 435 PE BK BN RD BU GY OG

X5.1
Release Button
X5
V321
V304

V121
PE V120
L1 V119
N

Serial No
Board

X1 S1 F1 F2 F4 F3 R317

DX1 Generator PCB


S1 Power switch
S300 Service switch
position 2: no radiation
F1 Fuse for power pack (10A 250V fast-blow, Order No 10 20 288)
F2 Fuse for power pack (10A 250V fast-blow, Order No 10 20 288)
F3 Fuse for switching power pack (1A 250V fast-blow, Order No 10 77 304)
F4 Fuse for power stage (6,3A 250V inert, Order No 10 77 452)
R317 VH Adjustment
V119 LED, supply voltage +15V
V120 LED, supply voltage +5V
V121 LED, supply voltage +11,2V
V304 LED, mA controller active
V309 LED, mA setpoint on
V310 LED, VH setpoint on
V321 LED, pulse width modulator (PWM) on
V329 LED, ignition pulse
V335 LED, test or exhibition operation

41 62 975 D 3302
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1.5 Photographs of PC Boards

1.5
Board DX1
ab Serien-Nr.
from Serial-No.
de No de série
desde No de serie
30 000
X3 X-Ray Head S300 V309
V329 V335 V310
18 82 435 BK BN RD BU GY OG

X5.1
Release Button
X5
V321
V304

PE
V121
V120
L1 V119
N

Serial No
Board

X1 S1 F1 F2 F4 F3 R317

DX1 Generator PCB


S1 Power switch
S300 Service switch
position 2: no radiation
F1 Fuse for power pack (10A 250V fast-blow, Order No 10 20 288)
F2 Fuse for power pack (10A 250V fast-blow, Order No 10 20 288)
F3 Fuse for switching power pack (1A 250V fast-blow, Order No 10 77 304)
F4 Fuse for power stage (6,3A 250V inert, Order No 10 77 452)
R317 VH Adjustment
V119 LED, supply voltage +15V
V120 LED, supply voltage +5V
V121 LED, supply voltage +11,2V
V304 LED, mA controller active
V309 LED, mA setpoint on
V310 LED, VH setpoint on
V321 LED, pulse width modulator (PWM) on
V329 LED, ignition pulse
V335 LED, test or exhibition operation

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 1-9
1.5 Photographs of PC Boards

Board DX1
ab Serien-Nr.
from Serial-No.
de No de série
desde No de serie
40 000
X3 X-Ray Head S300 V309
V329 V335 V310
18 82 435 BK BN RD BU GY OG

X5.1
Release Button
X5
V321
V304

V121
PE V120
L1
V119
N

Serial No
Board

X1 S1 F1 F2 F4 F3

DX1 Generator PCB


S1 Power switch
S300 Service switch
position 2: no radiation
F1 Fuse for power pack (10A 250V fast-blow, Order No 10 20 288)
F2 Fuse for power pack (10A 250V fast-blow, Order No 10 20 288)
F3 Fuse for switching power pack (1A 250V fast-blow, Order No 10 77 304)
F4 Fuse for power stage (6,3A 250V inert, Order No 10 77 452)
V119 LED, supply voltage +15V
V120 LED, supply voltage +5V
V121 LED, supply voltage +11,2V
V304 LED, mA controller active
V309 LED, mA setpoint on
V310 LED, VH setpoint on
V321 LED, pulse width modulator (PWM) on
V329 LED, ignition pulse
V335 LED, test or exhibition operation

41 62 975 D 3302
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1.5 Photographs of PC Boards

1.5
Board DX4

18 82 450

V400 V401-403 V405 S2

X40

X41

S3

DX4 Time Selection Switch PCB


S2 Button digital/conventional exposure
S3 Object selection button
V400 Operating indication (LED)
V401/2/3 7-segment display for exposure time
V404 Radiation indication
V405 Digital mode indication

41 62 975 D 3302
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1.6 Labeling

1.6 Labeling
Tube

Röhre / Tube
Siemens SR 60 / 70 / 7 L
Model-No. 33 43 741 V 1034
Serial-No.
‰ 0.7 IEC 336 / 82
or
Röhre / Tube
Toshiba DG - 074
Model-No. 47 09 650 D3328
12“ Cone Serial-No.
‰ 0.7 IEC 336 / 82
or
Röhre / Tube
Cone / Tube
Model-No. 33 14 742 D 3302 Petrick P470/6.30/12G
Serial-No Model-No. 60 91 651 D3302
Serial-No. . . . . . . . . . . . . . .
‰ 0.4 IEC 336 / 82

Model- Model-No. 46 81 263 D 3302


No. 46 81 974 D 3302
Serial- Serial-No
No.

Collimation X-ray tube assembly

Model-No. 33 11 854 D 3302


Serial-No

Wall Version

Ceiling Version

41 62 975 D 3302
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1.7 Protective Ground Wire Connections

1.7 Protective Ground Wire Connections

1.7
bis Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
29 999

A
Wall version Travel stand
A A

D C
B A

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 1 - 13
1.7 Protective Ground Wire Connections

ab Serien-Nr.
from Serial-No.
de No de série
desde No de serie
30 000

Wall version Travel stand


A A

D C
B A

41 62 975 D 3302
1 - 14 D 3302.077.01.11.02 09.2006
2 List of Messages
Contents

List of Messages
Contents

2.1 List of Error Messages ......................................................................................................... 2 - 3


2.2 List of Service Routines ....................................................................................................... 2 - 4

41 62 975 D 3302
2-2 D 3302.077.01.11.02 09.2006
2.1List of Error Messages

Error Description Required action


message
1* kV Lead is Interrupted Proceed according to section
"Correcting error 1”, * see page 3 - 23.

2* X-ray was not exposed.


mA/kVmax Error has Occurred
Proceed according to section
"Correcting error 2”, * see page 3 - 17
D button was pressed during switch-on phase or Do not press D button during switch-on phase. If
3* is defective. the error message is displayed again, proceed
according to the section "Troubleshooting of

2.1
message 3", * see page 3 - 11.
Release button was pressed during switch-on Switch the unit OFF and back on again, making
phase or is defective. sure not to press the release button.
If the error message is displayed again, remove
the connection on X5 (DX1) or on X44 (DX42
4 remote control with time selection switch):
If the error message no longer appears, there is a
fault in the wiring → Check.
If the error message persists, DX1 or DX42 is
defective → Replace.

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 2-3
2.2List of Service Routines

Service Description When required


routine
Sensor type Setting of intraoral sensor type Change of sensor type
Basic value Adaptation of basic value Varying exposure conditions

41 62 975 D 3302
2-4 D 3302.077.01.11.02 09.2006
3 Troubleshooting
Contents

Troubleshooting
Contents

3.1 No Light Indicators at the Unit (V401 – V403 and / or LED V400) .................................... 3 - 5
3.2 The Digital Display Does Not React When Object Selector Switch S3 is Turned ............. 3 - 9
3.3 Error message 3: Selector S2 for Conventional/Digital Exposures
Does Not Switch Over. .................................................................................................... 3 - 11
3.4 The X-ray Indication Lights up Constantly ....................................................................... 3 - 13
3.5 No radiation available, images not exposed .................................................................... 3 - 15
3.6 Error message 2: Radiograph is not Exposed. mA/kVmax Error has Occurred. .............. 3 - 17
3.7 Error message 1: kV Lead is Interrupted ......................................................................... 3 - 23
3.8 No Light Indicators at the Remote Timer ......................................................................... 3 - 25

41 62 975 D 3302
3-2 D 3302.077.01.11.02 09.2006
Personal notes

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 3-3
3 -4

V401–V403

V400

X6 X7
V400
W V 6 5 4 3 21
S2

V404 V401 V402 V403


X3
X12.2
V405 X5.1
T1 V329 X40/X20
1

V335 X40 1
V32
1
1
S3 V30
2 13
S300 14
1
X41V201
F4 X5
DX4 13 X41/X21

R128
+
V121
V121
F3 V120
X1 V120
1 V119
X2.1 V119
2 L1
F104
3 N X2.2
S1
X2.3
F1 F2 DX1

ON OFF
X1 F1 F2 F3
S1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Line voltage at X1.N and L1 on PCB DX1 is present?


• The unit's main switch S1 is switched ON.

Check plug connections from


X20 / X21 (DX1) and X40 / X41 (DX4).

DX4 DX1 DX1


Do the LEDs V400 and Do all 3 LEDs V119, V120 Do all 3 LEDs not light
V401 – V403 light up no and V121 light up? no up? no Exchange Generator DS, compl.
again?
yes yes
yes

The unit is OK again. Exchange Generator DS, compl. Check / exchange fuses
F1, F2, F3.

R128 V121 V121

F3 V120 V120

V119 V119

F104

DX1

Continued on next page

3.1 No Light Indicators at the Unit (V401 – V403 and / or LED V400)
3-5
3.1
3 -6

V401–V403

V400

X6 X7
V400
W V 6 5 4 3 21
S2

V404 V401 V402 V403


X3
X12.2
V405 X5.1
T1 V329 X40/X20
1

V335 X40 1
V32
1
1
S3 V30
2 13
S300 14
1
X41V201
F4 X5
DX4 13 X41/X21

R128
+
V121
V121
F3 V120
X1 V120
1 V119
X2.1 V119
2 L1
F104
3 N X2.2
S1
X2.3
F1 F2 DX1

ON OFF

X1 S1 F1 F2 F3
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

DX1
Do now all 3 LEDs V119,
V120 and V121 light up? no Exchange Generator DS, compl.

yes

DX4
Do the LEDs V400 and
no Exchange Generator DS, compl.
V401 – V403 light up again?

yes

The unit is OK again.

3.1 No Light Indicators at the Unit (V401 – V403 and / or LED V400)
3-7
3.1
3 -8

LED
LED S3

X6 X7 V400
S2
V404 V401 V402 V403
X12.2
V405 X5.1
3.2 0 S T1
V329
1
D
V335
X40 1
V32
1 1
S3 V30
2 13
S300 14
1
X41V201
X5
DX4
13

ON OFF S3 R128

V121

F3 V120

V119
S1

F104

DX1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Switch main switch S1 ON.


• The ready LED V400 flashes and lights up constantly after about 20 seconds.

DX4
Does LED V400 light up
constantly after approx. no Exchange Generator DS,
20s? compl.

yes

Check connection from


X20/X21 on DX1
and X40/X41 on DX4.

DX4
Does the digital display now
react when object selector Exchange Generator DS,
no
switch S3 is turned? compl.

yes

The unit is OK again.

3.2 The Digital Display Does Not React When Object Selector Switch S3 is Turned
3-9
3.2
3 - 10

S2
Housing S2

X6 X7 V400
S2
V404 V401 V402 V403
X12.2
V405 X5.1
3.2 0 S T1
V329
1
D
V335
X40 1
V32
1 1
S3 V30
2 13
S300 14
1
X41V201
X5
DX4
13

ON OFF R128

V121

F3 V120

V119
S1

F104

DX1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• The housing is installed correctly (check).


• Line voltage at X1.N and L1 on PCB DX1 is present (measure).
• The unit's main switch S1 is switched ON.
bis Serien-Nr. ab Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
29 999 from Serial-No.
de No de série
desde No de serie
30 000

X1
1

2 L
3 N
S
Check plug connection F F2
X20 / X21 (DX1) and
X40 / X41 (DX4)
ON OFF ON OFF
X1 X1

S1 S1

DX4
Does the switch S2 switch Exchange Generator DS,
over now? no
compl.
yes

The unit is OK again.

3.3 Error message 3: Selector S2 for Conventional/Digital Exposures Does Not Switch Over.
3 - 11
3.3
3 - 12

X-ray

X6 X7 V400
S2
V404 V401 V402 V403
X12.2
V405 X5.1
3.2 0 S T1
V329
X-RAY
1
D
V335
X40 1
V32
1 1
S3 V30
2 13
S300 14
1
X41V201
X5
DX4
13

ON OFF R128

V121

F3 V120

V119
S1

F104

DX1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Line voltage at X1.N and L1 on PCB DX1 is present (measure).


• Switch main switch S1 ON, the X-ray indication lights up.
bis Serien-Nr. ab Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
29 999 from Serial-No.
de No de série
desde No de serie
30 000

X1
1

2 L
3 N
S
F F2
Check plug connection
X20 / X21 (DX1) and
X40 / X41 (DX4)
ON OFF ON OFF
X1 X1

S1 S1

DX4
Is the X-ray indication Exchange Generator DS,
OFF now? no
compl.
yes

The unit is OK again.

3.4 The X-ray Indication Lights up Constantly


3 - 13
3.4
3 - 14

0.32 s
D

ON OFF
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Decision aid: Replacing X-ray head or generator.


• Switch S300 on PCB DX1 is in position 1.
The leads V and W are connected firmly to X3 (see also chapter ”Important Notes, demonstration units”.)

Set an exposure time of


0.32s or 0.4s on the
generator.
Release exposure.

Does the time indication Does the time indication Does the time indication
change to 0.12s or 0.16s change to "2" after the remain the same?
after the release? no release? no no See rectification of the
error message 2.
yes yes yes

Replace the DS generator See rectification of the Check lead L3 in the


See chapter error message 2. support arm. Replace support arm.
In order? no
”Replacing the DX1” See chapter
”Replacing the support arm”
yes

Replace X-ray head


* See chapter
”Exchanging the X-Ray Head”.

3.5 No radiation available, images not exposed


3 - 15
3.5
3 - 16

X3 S300
V309
V329 V310

DX4

X6 X7
W V 6 5 4 3 21

X3
V109 V107 X5.1
X12.2
T
V329
V309V310
V110 1
V335 V321
V321 X20
1
V108 V304 V304
2
S300 1

X5
J200 V201
F4
X21

+ R128
V121

V120 V121
X1 F3
1 V119 V120
2
X2.1 V119
L1
F104
3 N X2.2
S1
X2.3
F1 F2 DX1

ON OFF
X1 F4
S1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• After releasing the exposure the X-ray indicator lights up, the acoustical signal sounds.
• Switch S300 on PCB DX1 is in position 1.
The leads V and W are connected firmly to X3 (see also chapter ”Important Notes, demonstration units”.)
Check that plug K1 is firmly
connected to X-ray head H1. C board DX4 can be removed from the studs in order to ob
(See picture on next page.) serve the LEDs; however, it must remain plugged into DX1!
Take measures to prevent short circuits!
1. LEDs V119. 120,121 always light up.
X-ray DX1 Press exposure button (ATTENTION: RADIATION!):
Take new radiogram. Do the control LEDs 2. V310 lights up for 600ms (warm-up period)
Is radiogram now correctly light up in the correct
exposed? no order? no Replace PCB DX1 3. Then V304, 309, 321, 329 light up.
V310 does not light up.
yes yes
4. After the exposure time, LEDs V304, 309, 310, 321, 329
no longer light up.

The unit is OK again. Turn unit OFF!

Check fuse F4,


If the fuse is not OK →
replace it

Switch unit ON!

Is fuse F4 still OK?


no Replace PCB DX1

yes

Continued on next page

3.6 Error message 2: Radiograph is not Exposed. mA/kVmax Error has Occurred.
3 - 17
3.6
3 - 18

X-ray tube
1. W V

bis Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
29 999
X3

Lamp

ab Serien-Nr.
from Serial-No.
de No de série
desde No de serie
30 000

Lamp
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

For all boards on which the additional


operability ID lamp (Ref.-No 60 30 253) has
not yet been installed, the lamp must be
connected to the X-ray tube assembly as well
as to terminals "V" and "W" of connector X3.

Switch unit on.

Is the lamp lit or glowing? no Release radiation. Is the lamp lit? no Replace compl.
DS generator.
yes yes

Lamp is glowing Generator OK,


(and glows brighter after radia- but still no radiation (check
tion release) with fluorescent screen or do-
→ X-ray tube assembly impro- semeter),
perly connected, line fault. tube assembly is defective.
Check connections and cables See next page.
leading to tube assembly.
See next page.

3.6 Error message 2: Radiograph is not Exposed. mA/kVmax Error has Occurred.
3 - 19
3.6
3 - 20

Support arm

K1

X3

H1
X-ray S
D

ON OFF
Luminous film

S1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

Check all leads for continuity


from X3 (DX1) to K1 on support arm. DX1
L3 K1
First switch unit OFF!
X3.V BN 4 4 BN V
Remove X-ray head H1 from support arm*. X3.W BK 1 1 BK W
Safety WARNING: Use safety strap! X3.4 RD 2 2 RD kV
strap X3.3 BU 3 3 BU X
X3.1 OG 6 6 WH H2
X3.2 GY 5 5 GY H1
X3 GNYE GNYE

H1

X3 ÙK1
All leads are OK?
no Replace support arm

yes

If the unit is operated digitally:


Replace X-ray head
* See chapter Before replacing, check for X-rays with a luminous film.
”Replacing the X-Ray Head”. (Select 1.0 s exposure time.) If X-radiation is present,
the X-ray head is not defective.

Fault in SIDEXIS digital system. See SIDEXIS


Service Manual

In Germany: In accordance with the X-Ray Ordinance, after replacing the X-ray
tube unit an acceptance test may be required!

3.6 Error message 2: Radiograph is not Exposed. mA/kVmax Error has Occurred.
3 - 21
3.6
3 - 22

X3

X6 X7
V400
W V 6 5 4 3 21
S2 K1
V404 V401 V402 V403
X3
X12.2
V405 X5.1
T V329
1

V335 X40 1
V32
1
1
S3 V30
2 13
S300 14
1
X41V201
F4 X5
DX4 13


R128
+
V121

F3 V120
X1
1 V119
X2.1
2 L1
F104
3 N X2.2
S1
X2.3
F1 F2 DX1

ON OFF

S1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

DX1
L3 K1
Check all leads for continuity X3.V BN 4 4 BN V
First switch unit OFF! X3.W BK 1 1 BK W
X3.4 RD 2 2 RD kV
Remove X-ray head H1 from support arm (see X3.3 BU 3 3 BU X
chapter ”Exchanging the X-Ray Head”.) X3.1 OG 6 6 WH H2
WARNING: Use safety strap! X3.2 GY 5 5 GY H1
X3 GNYE GNYE

H1
X3 ÙK1
All leads are OK?
no Exchange support arm

yes

The unit is OK again.


As check: make an exposure.

3.7 Error message 1: kV Lead is Interrupted


3 - 23
3.7
3 - 24

X20/X20

X21/X21

V121
V120
V119

ON OFF
X1
S1

X40/X40

X41/X41
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Line voltage at X1.N and L1 on PVB DX1 is present.


• The unit’s main switch S1 is switched ON.
Check plug connections from
X20/X21(DX1) and X20/X21 (DX41)
X40/X41(DX4) and X40/X41 (DX42)

DX4
Do the LED’s
V119 - V121 lights up? no Exchange Generator DS,
compl.
yes

Check control lead


for remote control.

yes

control lead
for remote control is OK? no Exchange control lead
for remote control tauschen.
yes

Mount PCB DX4 on PCB


DX1.
yes

Do the LED’s no Exchange Generator DS,


V119 - V121 light up? compl.

yes

Exchange DX41/DX42.

3.8 No Light Indicators at the Remote Timer


3 - 25
3.8
3 - 26
4 Maintenance
Contents

Maintenance
Contents

4.1 Maintenance interval ......................................................................................................... 4 - 5


4.2 Checking the entries in the Maintenance .......................................................................... 4 - 7
4.3 Maintenance of Remote Timer .......................................................................................... 4 - 9
4.4 Maintenance of support arm/tube unit ............................................................................. 4 - 15
4.5 Maintenance of mobile stand ........................................................................................... 4 - 21
4.6 Maintenance of ceiling model .......................................................................................... 4 - 23
4.7 Safety check .................................................................................................................... 4 - 25
4.8 Final work ........................................................................................................................ 4 - 29

41 62 975 D 3302
4-2 D 3302.077.01.11.02 09.2006
Personal notes

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 4-3
4 -4

ebiflabkq=ap
fåëéÉâíáçå=ìåÇ=t~êíìåÖ
fåëéÉÅíáçå=~åÇ=ã~áåíÉå~åÅÉ
fåëéÉÅíáçå=Éí=ã~áåíÉå~åÅÉ
fåëéÉÅÅáμå=ó=ã~åíÉåáãáÉåíç
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• In addition to the annual inspection by the operator, maintenance must be per-


formed by authorized persons after 4, 7 and 10 years and then every two years
thereafter.

• A functional test must always be performed and any defects thus determined must be reported
to the customer or practice staff before beginning maintenance work.

• If it becomes necessary to replace any defective components in addition to wearing parts, this
should be arranged with the customer or practice staff beforehand.

• ATTENTION Discontinuance of spare parts delivery:


After a certain period of time, the delivery of spare parts is automatically discontinued for every
unit. The operator bears the sole responsibility for any safety-relevant failures occurring in units
which are operated beyond this point of time and therefore can no longer be serviced due to the
general inavailability of spare parts.

• If any question in the document ’Inspection and maintenance’ is answered with


’no’, the fault must be eliminated.

• All maintenance performed must be documented in the Maintenance, which


should be stored with the unit.

4.1 Maintenance interval


4 -5
4.1
4 -6

ebiflabkq=ap
fåëéÉâíáçå=ìåÇ=t~êíìåÖ
fåëéÉÅíáçå=~åÇ=ã~áåíÉå~åÅÉ
fåëéÉÅíáçå=Éí=ã~áåíÉå~åÅÉ
fåëéÉÅÅáμå=ó=ã~åíÉåáãáÉåíç
41 62 975 D 3302
D 3302.077.01.11.02 09.2006

• Checking the entries at chapter ’Annual inspection performed by the operator


or other authorized personnel’.

• If no annual inspection has been performed by the operator or persons he has authorized to do
so, the service technician must perform such an inspection before beginning maintenance.

4.2 Checking the entries in the Maintenance


4 -7
4.2
4 -8

2.
50cm

1.
3.
41 62 975 D 3302
CAUTION: Observe radiation protection guidelines! D 3302.077.01.11.02 09.2006

4.3.1 Checking the exposure times


1. Switch ON the unit and let the Power-up routine
execute.
The Ready display must light up.
Set a radiation time between 0.25 and 0.4 seconds.
The LEDs for the exposure time display must be clearly visible.
2. Checking high voltage and radiation time:
With a focus-to-sensor distance (Mini-X or PMX I-D) of 50 cm, release radiation:
During radiation the buzzer must be audible.
The radiation display must also light up.
The permissible tolerance is +/- 10% for radiation time and high voltage.
3. Checking the digital function:
Hold down the digital/conventional shift key for 2 seconds.
The Digital LED indicator must light up.
Hold down the digital/conventional shift key for another 2 seconds.
The Digital LED indicator must switch off.
Set the exposure time to 3.2 sec.

Release an exposure and before the exposure has finished let go of the radiation button.
The Ready LED and the exposure time display must flash.

If NOT, then replace DX1, see page 6 - 11.

4.3 Maintenance of Remote Timer


4 -9
4.3
4 - 10

1.
Exposure Button
Exposure Button
Door Contact or Security switch (remove jumper)

Exposure Button

2.
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.3.2 Checking the release button


• Only one release button may be connected!

• Is the release button easy to actuate?

• Does the release button automatically disengage when you let go of it?

• Is the strain relief on the coiled cable still operative?

Checking the release button.

1. Close the door with the door contact installed (do not bypass).
2. Connect measuring instrument to DX1 X5.1 and X5.4 and measure resistance.

• Release button not pressed R> 100 kOhm

• Release button pressed R< 100 Ohm

• Do the measured resistance values remain constant even when the coiled cable is moved?

• Remove measuring instrument.

If the answer is NO, then replace the coiled cable.

4.3 Maintenance of Remote Timer


4 - 11
4.3
4 - 12

I.00 s 2
D
1

ON OFF
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.3.3 Checking the object selector switch


• Is the stop position of the rotary switch perceptible?

• Turn the object selector switch (1) to its counterclockwise stop.

• Turn the object selector switch (1) clockwise step by step (12 steps) until it reaches the stop, not-
ing the time displayed for each individual step.

• Repeat this procedure, comparing the time displayed for each step with the time you noted ear-
lier for the same step.

• Are the times always the same during each repetition?

• If NOT, then replace the DX1, see page 6 - 11.

4.3 Maintenance of Remote Timer


4 - 13
4.3
4 - 14

Adjust in vertical position.


1. 2. Adjust in vertical position.

Torx TX 30, 200mm


A

A
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.4.1 Checking and adjusting the support arm


Are all bellows undamaged? If not, replace the support arm.

Is the tube-head drifting out of a working position?


A Readjustment is necessary:
1. Adjust spring on left support arm,
(on the wall side):
Slip bellows on both sides over the half shells A.
Pull the half shells off.
Pull the scissors arm apart and push bellows over the bearing.
Set both support arms vertical.
Insert torx screwdriver from above into the bore of the bearing and adjust the spring
(turn clockwise: tighter).
Complete again in the reverse order.
2. Adjust spring on right support arm:
Slip bellows over the upper half shell A.
Press the bellows down.
Bring support arm into horizontal position.
Insert torx screwdriver from the front into the bore of the bearing and adjust the spring
(turn clockwise: tighter).
Complete again in the reverse order.

4.4 Maintenance of support arm/tube unit


4 - 15
4.4
4 - 16
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.4.2 Checking the tube unit joint


• Does the tube stay in every position without drifting?

• Is the scale on the tube unit still readable?

• Are the connecting cables undamaged?

If the answer is NO, then replace the tube unit, see page 6 - 5.

4.4 Maintenance of support arm/tube unit


4 - 17
4.4
4 - 18

Jumper
X6 X7

X6 X7
V400
W V 6 5 4 3 21
S2

V404 V401 V402 V403


X3
X12.2
V405 X5.1
T1 V329 + –
1
7mADC
V335 X40
V32
1 ±0.5
1
1
S3 V30
2 13
S300 14
1
X41V201
F4 X5
DX4
13


Exposure button
R128
+
V121

F3 V120
X1
V119
X2.1
L1
F104
N X2.2
S1
F1 F2
X2.3 DX1

ON OFF S1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.4.3 Tube Current Verification


1. Turn unit OFF and remove housing (see chapter ”Removing Housing”)
2. Remove jumper from test points DX1.X6/X7.
3. Connect multimeter to X6+/ X7 –, range 10mADC.
4. Turn unit ON.
5. Set the exposure time on the control panel to 3.2s, using the object selector switch
(conventional radiography technique).

• Measurement:
6. CAUTION RADIATION: Make an exposure.

• The reading should be 7mADC ±0.5mA.

• If specified value is obtained turn unit OFF (WARNING: Electrical shock hazard!)
Remove meter leads and replace jumper.

• If specified value is not obtained:


If tolerance is more than ±2mA, see chapter ”Radiograph is not Exposed”.
If tolerance is within ±2mA, PCB DX1 is defective.
If the answer is NO, then replace DX1, see page 6 - 11.

4.4 Maintenance of support arm/tube unit


4 - 19
4.4
4 - 20
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.5.1 Checking the mobile stand


• Is the fastening of the remote timer on the mobile stand in safe condition?

• Are all housing covers fitted and undamaged?

• Undamaged, firm and proper seating of cables connected to terminal X3.

• Power cord on mobile stand with strain relief and antikink sleeve in good working order?

• Are the 4 casters of the mobile stand incl. brakes in good working order?

4.5 Maintenance of mobile stand


4 - 21
4.5
4 - 22
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.6.1 Checking the ceiling model


• Is the fastening to the ceiling in safe condition?

• Are all housing covers fitted and undamaged?

• Undamaged, firm and proper seating of cables connected to terminal K10.

8 N L 7 6 5 4 3 2 1

Kl.10

8 N L 7 6 5 4 3 2 1

4.6 Maintenance of ceiling model


4 - 23
4.6
4 - 24
bis Serien-Nr. ab Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
29 999 from Serial-No.
de No de série
desde No de serie
30 000

2.
Protective GND wire test

Power source
A ~

Ammeter

V Voltmeter

D
A

Table 1 GND wire test between


C
A and B
A and C
A and D
E
A and E
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

4.7.1 Ground wire tests

ATTENTION
DANGER: Perilous shock hazard.
Switch power off.

Switch off line voltage at main switch of house wiring.


Remove connecting lead of X1.
1. Visual inspection:
Check assembly and fit of ground conductors, see page 1 - 13.
Check main fuse.
2. Ground wire test:
The electrical resistance of all electrically conductive and contactable parts on the X-ray unit
must be checked against contact with the ground wire, see Table 1.
Practical realization: A power source with a current of at least 5A and max. 25A and a no-load
voltage of max. 6V is required.
Current must be applied for at least 5s between GND wire contact A and the conductive parts
specified above.
Measure the voltage drop with a voltmeter and calculate the resistance
using the formula R = E / I.
Any resistance value greater than 0.2 Ω is not acceptable.

4.7 Safety check


4 - 25
4.7
4 - 26

3.
Equivalent leakage current test

bis Serien-Nr. ab Serien-Nr.


till Serial-No.
à No de série
hasta No de serie
29 999 from Serial-No.
de No de série
desde No de serie
30 000

Isolating
transformer A
230V/125V

MD
1k B
10 k
0,015µ

Meas. range Leakage curr.


mV µA
V V mA
Voltmeter
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

ATTENTION
DANGER: Perilous shock hazard:
Do not touch the unit’s housing while measuring the leakage current.

3. Equivalent leakage current test


Required are a line-frequency, high-resistance measuring voltage source (Isolating transformer)
and a connection for measurement which is compliant with IEC 601. Complete testing instru-
ments, e.g. the "Bender tester" also fulfill these requirements.
The equivalent leakage current is measured by placing the high-resistance measuring voltage
source between the short-circuited line voltage supply A and the contactable metal part of the
housing B.
The unit power switch must be turned off during measurement.

Measure voltage drop across MD.


The measured value corresponds numerically to the leakage current in µA.
The measured value must not exceed 2mA.

Always document measured results for later comparison measurements.


Enter values in the maintenance certificate.
The measuring instrument used also must be described, again to ensure repeatability.

4.7 Safety check


4 - 27
4.7
4 - 28

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41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Perform functional test (see Operating Instruction)

4.8 Final work


4 - 29
4.8
4 - 30
5 Service Routines
Contents

Service Routines
Contents

5.1 Setting the Intraoral Sensor Type ...................................................................................... 5 - 5


5.2 Adjusting the basic setting ................................................................................................. 5 - 7

41 62 975 D 3302
5-2 D 3302.077.01.11.02 09.2006
Personal notes

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 5-3
5 -4
41 62 975 D 3302
D 3302.077.01.11.02 09.2006

• With digital acquisition it is possible to switch over between the Intraoral Sen-
sor types „Intraoral II 0.0.2 (Full Size / Universal)” and „Intraoral I 0.0.I “,
from Software V015.
1. Set the big patient symbol to the last current object stage.

2. Turn the object selector switch 3 steps anticlockwise.

3. Press the digital key until 0.0.I or 0.0.2 appears in the display.

4. Turn the object selector switch until the required sensor (0.0.I or 0.0.2) appears.

5. Press the digital key briefly.

5.1 Setting the Intraoral Sensor Type


5-5
5.1
5 -6

2 6
7

2
7

5
41 62 975 D 3302
D 3302.077.01.11.02 09.2006

• From Software V014

• The exposure times are factory set for the use of Class E film:
e.g. Kodak Ekta Speed, Agfa-Dentus M2.

• Note:
Digital and conventional exposure times are programmed separately. The factory
adjusted DIGITAL programming is adjusted specifically for SIDEXIS.

• In case of varying exposure conditions (see below) the basic setting must be altered as fol-
lows:

• Example: Changeover of the basic setting from Class E to Class D film for the conven-
tional radiographic technique.
1. Set the large patient symbol to the center area of the object selector switch (5) (maxillary
bicuspid/mandibular molar).
2. Press button D (7) (approximately 4 sec.) until the standby LED (2) and the Digital mode
indicator (6) start flashing. Let go of button D.
3. By turning the object selector switch (5), you can now increase +, or decrease – the basic
setting step-by-step (max. 8 steps).
4. Press the D button (7) to save the selected setting.
The Ready LED (2) is lit up continuously.
5. Reset the object selector switch (5) to its original position. The basic setting is now dis-
played 3 steps higher.

• Do not press the D button (7) if you do not want to save the setting. In this case, switch the
unit OFF and then ON again.

Varying exposure conditions:


E for Class E films such as Kodak Ekta Speed and Agfa-Dentus M2
D for Class D films such as Kodak Ultra Speed.
For Class D films: Set object selector switch (5) three steps higher
Film and developing conditions
Due to varying film and developing conditions, it may be necessary to increase or
decrease the exposure setting by one step.

5.2 Adjusting the basic setting


5-7
5.2
5 -8
6 Repairs
Contents

Repairs
Contents

6.1 Exchanging the X-Ray Head ............................................................................................... 6 - 5


6.2 Replacing the DX1 ............................................................................................................. 6 - 11
6.3 Replacing the support arm ................................................................................................ 6 - 13

41 62 975 D 3302
6-2 D 3302.077.01.11.02 09.2006
Personal notes

41 62 975 D 3302
D 3302.077.01.11.02 09.2006 6-3
6-4
bis Serien-Nr.
till Serial-No.
à No de série 39 999 520mV
hasta No de serie
tolerance
±10mVDC
5. 1.

X3 R317
2+ 1–

2.
K1
W V 6 5 4 3 21
X6 X7 V400

S2
3. 4.
V404 V401 V402 V403
X3 X5.1
V109 X12.2
V107
V405
T1 V329
V309 V310

V110 1 1
V335
1
V321
X20
H1
X40
2 V304
V108
S3
1
S300 1
X5
J200 V201
F4 X41
X21
DX4 13

– 12"
R128
+
V121
X1 F3 V120

V119
X2.1

F104
X2.2
S1
F1 F2
X2.3 DX1

ON OFF S1
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Turn the power switch S1 OFF.


Do not loosen or remove the stabilizing strap before the tube unit is
• Take out the radiation limiter and/or 12" tube, if present (they are snapped into place)!
fastened to the support arm. This precaution is required to prevent
1. Use securing belt (safety measure). damage to the support arm and/or injury to the operator.
2. Push the silicone cover upwards until the joint is free.
Push the sliding ring (in the covering tube) upwards until the 2 countersunk screws are free
(affix ring with adhesive tape).
3. Unscrew 2 countersunk screws (with serrated lock washers) on the support arm.
WARNING: Hold on to the X-ray head!
4. Carefully pull the X-ray head down, thereby disconnecting connector K1.
• Install new X-ray head in the reverse order. If present, re-insert the radiation limiter and/or 12"
tube, and snap into place.
• Loosen the securing belt and remove it.

5. Removing housing. (See chapter ”Removing Housing”).


Connect voltmeter to X3.1 – / 2 +. Set DC voltage range.
Switch ON the unit.
Measure the voltage: nominal value 520mVDC tolerance ±10mVDC.
Value slightly out of tolerance (mV range): correct with potentiometer R317.
6. Using an ohmmeter, check the connection between the tube assembly support bracket and the
grounding point in the wall adapter. The value should be below 2 ohms. This measurement is
not a substitute for the protective ground wire test described in this service manual!
• Ceiling model only (or other kind of non wall adapter installation): see next page.
• Note the serial no. of the new tube unit in the existing Warranty passport.
• In Germany, an acceptance test in compliance with the RöV (German X-ray ordinance) may be
required (follow instructions in X-ray System Logbook. A copy is kept at the customer location).

<2Ω

6.1 Exchanging the X-Ray Head


6-5
6.1
6-6
bis Serien-Nr.
till Serial-No.
à No de série
hasta No de serie
39 999

520mV
tolerance
±10mVDC
1.
X3 2+ 1 – R317 2.
V400
X6 X7
W V 6 5 4 3 2 1
S2

V401 V403 X5.1


V404
X3 V402 X12.2
V109 V107
V405
T1 V309 V310
520mV
+ – 8 N L 7 6 5 4 3 2 1
V110 1 1 tolerance
V321
V335 X20 ±10mVDC
1 X40
V304
Kl.10
V108 2 S3

3.
13
S300
1 1
J200 V201 X5 8 N L 7 6 5 4 3 2 1
X41
F4 X21
DX4
13


+
R128 V121

V120
X1 F3
V119

X2.1

F104
X2.2
S1
X2.3 DX1
F1 F2

ON
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• ATTENTION:
Observe the following with cable extension installation:
• Measure length of wire from wall adapter to e.g. ceiling stand (in meters).
1. Measure the value at X3.1-X3.2.
• Enter the measured value under "Fabrikwert" on the existing tag.
2. With potentiometer R317 the above measured voltage value must be increased in any case
by 4mV per meter wire length, e.g.:
Measured wire length: 5m
Measured voltage: 520 mV
Corrected voltage: 540 mV (4×5+520)
3. Check value at terminal 10 (520mVDC tolerance ±+10mVDC). If necessary, readjust.
• Enter the increased value under “korrigierter Wert".
• Enter name under “korrigiert durch" for further inquiries.

6.1 Exchanging the X-Ray Head


6-7
6.1
6-8
ab Serien-Nr.
from Serial-No.
de No de série 40 000 540mV
desde No de serie
tolerance
±200mVDC
5. 1.

X3

2+ 1–

2.
K1
W V 6 5 4 3 21
X6 X7 V400

S2
3. 4.
V404 V401 V402 V403
X3 X5.1
V109 X12.2
V107
V405
T1 V329
V309 V310

V110 1 1
V335
1
V321
X20
H1
X40
2 V304
V108
S3
1
S300 1
X5
J200 V201
F4 X41
X21
DX4 13

– 12"
+
V121
X1 F3 V120

V119
X2.1

F104
X2.2
S1
F1 F2
X2.3 DX1

ON OFF S1
41 62 975 D 3302
D 3302.077.01.11.02 09.2006

• Turn the power switch S1 OFF.


Do not loosen or remove the stabilizing strap before the tube unit is
• Take out the radiation limiter and/or 12" tube, if present (they are snapped into place)!
fastened to the support arm. This precaution is required to prevent
1. Use securing belt (safety measure). damage to the support arm and/or injury to the operator.
2. Push the silicone cover upwards until the joint is free.
Push the sliding ring (in the covering tube) upwards until the 2 countersunk screws are free
(affix ring with adhesive tape).
3. Unscrew 2 countersunk screws (with serrated lock washers) on the support arm.
WARNING: Hold on to the X-ray head!
4. Carefully pull the X-ray head down, thereby disconnecting connector K1.
• Install new X-ray head in the reverse order. If present, re-insert the radiation limiter and/or 12"
tube, and snap into place.
• Loosen the securing belt and remove it.

5. Removing housing. (See chapter ”Removing Housing”).


Connect voltmeter to X3.1 – / 2 +. Set DC voltage range.
Switch ON the unit.
The DX1 is automatically aligned to the tube assembly. Check the voltage on X3.1 – and 2+ as
a connection check:
Measure the voltage: nominal value 540mVDC tolerance ±200mVDC.
Value far out of tolerance (Volt range): Check leads to X3 for proper connection.
6. Using an ohmmeter, check the connection between the tube assembly support bracket and the
grounding point in the wall adapter. The value should be below 2 ohms. This measurement is
not a substitute for the protective ground wire test described in this service manual!
• Observe the following with cable extension (e.g.due to ceiling installation, Centro column or
Split Concept ):
Check the voltage behind the cable extension. Measure on terminal X10 for ceiling installations
and on terminal K2 for the Centro column and the Split Concept. The voltage measured (on ter-
minal X10 or K2) will be lower than the value measured on DX1, however, still must lie within the
tolerance.
• Note the serial no. of the new tube unit in the existing Warranty passport.
<2Ω
• In Germany, an acceptance test in compliance with the RöV (German X-ray ordinance) may be
required (follow instructions in X-ray System Logbook. A copy is kept at the customer location).

6.1 Exchanging the X-Ray Head


6-9
6.1
6 - 10

DX4 DX1 DX4

DX1

Generator DS, compl.

Generator, compl. (Remote control version with time selection switch)


41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

• Switch power switch S1 OFF.


• Observe ESD protection rules.
• Remove housing, see page 1 - 7
• Disconnect all leads.
• At various places in the service manual it is recommended that you replace board DX1. Board
DX1, however, can only be replace together with board DX4. At the places referred to, you must
therefore replace the entire DS generator (=DX1+DX4).
• Remove DX1 + DX4 and attach new DX1 + DX4.
• Reconnect all leads correctly.
• Check/Set the voltage value at X3.1– / 2+:
See chapter Exchanging the X-Ray Head, regarding Serial-No.
• Using an ohmmeter, check the connection between the tube assembly support bracket and the
grounding point in the wall adapter. The value should be below 2 ohms. This measurement is <2Ω
not a substitute for the protective ground wire test described in this service manual!
• Complete unit assembly.
• Check radiation times with MINI X, see page 4 - 9
• Perform radiation time adjustment if necessary.

6.2 Replacing the DX1


6 - 11
6.2
6 - 12

2.

5.
X3

3.
K1
W V 6 5 4 3 21
X6 X7 V400

S2
4.
V404 V401 V402 V403
X3 X5.1
V109 X12.2
V107
V405
T1 V329
V309 V310

V110 1 1
V335
1
V321
X20
H1
X40
2 V304
V108
S3
1
S300 1
X5
J200 V201
F4 X41
X21
DX4 13


R128
+
V121
X1 F3 V120

V119
X2.1

F104
X2.2
S1
F1 F2
X2.3 DX1

ON OFF S1 1.
41 62 975 D 3302
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts! D 3302.077.01.11.02 09.2006

1. Switch power switch S1 OFF.


Do not loosen or remove the stabilizing strap before the tube unit is
2. Fasten the stabilizing strap (safety precaution)!
fastened to the support arm. This precaution is required to prevent
3. Slide the silicone cover upward until the junction point is exposed. damage to the support arm and/or injury to the operator.
Push sliding ring (brass, in casing tube) upward until both countersunk screws are exposed (fasten
ring with adhesive table).
• Unscrew two countersunk screws (with serrated lock washers) from support arm.
WARNING: Hold X-ray tube unit firmly in place!
4. Carefully pull tube unit downward while at the same time disconnecting plug connection K1.

• Remove housing from wall adapter.


5. Remove lead to tube unit from terminal X3 on DX1.
• Detach the support arm.
• Mount new support arm, connect lead to terminal X3, remount tube unit and reconnect plug
connection K1.
• Using an ohmmeter, check the connection between the tube assembly support bracket and the
grounding point in the wall adapter. The value should be below 2 ohms. This measurement is
not a substitute for the protective ground wire test described in this service manual!

<2Ω

6.3 Replacing the support arm


6 - 13
6.3
6 - 14
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