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ACT OTOMOTİV

17.09.2020
ABOUT US
ACT is founded to provide turnkey solutions about
control, welding and assembly equipment to automotive,
white good, aviation and other industry.

• 18 engineers • SolidWorks
• 50 total • SolidWorks Simulation
• Esprit CAM
• PC-DMIS
• PLC-HMI

• Machining Stations
• CMM 3000 x 1600 x 1400(h) & Ø 2200 mm ROMER
• Welding & Painting

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North America Contact Office opening in Pennsylvania USA
2019
ACT-QS founded Joint-Venture with IQS Italy

1st delivery to VOLKSWAGEN Germany Plant


2018
Central and Eastern Europe Contact Office opening in Skopje

2017 Germany Contact Office opening in Braunschweig

2014 1st delivery to USA

Starting Resistance Welder production


2012
with mactera trade mark

2011 R&D Office opening in University

1st delivery to TOYOTA Turkey Plant


2008
1st delivery to Europe

2005 founded in Bursa, TURKEY

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LOCATIONS

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LOCATIONS

ACT IQS SRL ACT-TECH


HEAD OFFICE, R&D OFFICE, FACTORY - BURSA HEAD OFFICE, FACTORY - TORINO CONTACT OFFICE - BRAUNSCHWEIG
kemal.aydin@actautomotive.com andrea.zucchi@iqsitalia.it nsargin@act-tech.de
mactera ACT SOUTH-EAST EUROPE
FACTORY - BURSA CONTACT OFFICE - SKOPJE
umut.sahin@mactera.com.tr vladimir.tevdov@actautomotive.com
ACT-QS
ACT NORTH AMERICA
FACTORY - BURSA
CONTACT OFFICE - BETHLEHEM, PA
tvurgunlu@act-qs.com
greg.labelle@actautomotivena.com

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ORGANIZATION
KEMAL AYDIN
GENERAL MNG.

EMRE VURGUNLU EMRE VURGUNLU ACT worldwide


SEMA YAŞAR RUKİYE MUTLU ABDULLAH ÇELİK TOLGA VURGUNLU UMUT ONUR ŞAHİN
PURCHASING PURCHASING
HUMAN RESOURCES ACCOUNTING PLANT MANAGER ASS. GNR. MNG. ASS. GNR. MNG.

GÜVEN ERCAN BİLAL KURNAZ VOLKAN ŞEKER


DESIGN - PROJECT R&D OFFICE DESIGN - PROJECT DESIGN - PROJECT DESIGN - PROJECT

EMRE VURGUNLU ÖMER AYDIN SERKAN ARMAN ASSEMBLY


PURCHASING PURCHASING ASSEMBLY WELDING -PAINTING

manpower MACHINING - MUSTAFA AYDIN CMM MERT YAYLA ELECTRIC


50 ASSEMBLY QUALITY MEASUREMENT ELECTRIC - AUTOMATION ASSEMBLY

36 41
30
MACHINING - ADNAN AKYÜREK
ASSEMBLY SALES - SERVICE

2015 2016 2017 2018 2019 2020


PROJECT MANAGEMENT VERIFICATION & EVALUATION
NEW BUSINESS ID
CARD

TOOL PROGRESS
PLANNING

DESIGN APPROVAL

PRODUCTION PLAN

PURCHASE ORDERS

CMM REPORTS AND


VERIFICATIONS

ACCEPTANCE FROM
CUSTOMER

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PROJECT DESIGN PROCESS
NEW SPEC, 3D DATA, 2D
PROJECT ID DWG, MEETING
CARD
MINUTES

PROJECT NO REGISTER

TOOL PROGRESS
PLANNING

CONCEPT DESIGN

DESIGN
REWIEW

3D DESIGN

DESIGN APPROVAL 2D DWG, PTF

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CUSTOMERS

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Welding Fixture Checking Fixture

Assembly Line Resistance Welder

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Checking Fixture

Stamping Part, Plastic Part, Module Component


up to 3.000 x 1.600 x 1.400 (h) mm size
500 per year* capacity

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Rear Crossmember Checking Fixture
Honda Civic

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B Pillar Checking Fixture
Toyota CH-R

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Front Bumper Checking Fixture
Renault Megane

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FR Bumper Checking Fixture
Renault Duster

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RR Bumper Checking Fixture
Renault Duster

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FR Bumper Checking Fixture
Ford

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RR Bumper Checking Fixture
Fiat

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Inner Door Trim Checking Fixture
Renault Mégane

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Inner Door Pannel Checking Fixture
Faureica

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Back Door Trim Checking Fixture
Toyota Camry

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Chrome Grill Cap Checking Fixture
Renault Mégane

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Welding Jig
Arc, Spot, Projection, Laser
100 per year* capacity
manual, semi-auto, robotic cell

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Arc Welding Jig

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Manual Spot Welding Jig
Mercedes Bus Windshield Lower Sheet

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Robotic MIG Welding Jig
KIEL Sitzsysteme
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Robotic Spot Welding Jig
WIB parts – Renault Clio 2019

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Pipe – Bracket Projection Welding Tool
Oil Filler Pipe– Renault Clio 2019

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Automated Assembly Line

semi-auto, full auto


pneumatic, hydraulic, servo
traceability, mrp, OEE, Ind. 4.0 integrated
Mirror Gear Shifter
Hinge, Sliding Door Mechanism Drive Cable
Door Lock / Seat Lock Sunvisor
Pedals, Parking Brake Lever Manifold, Exhaust pipe
Headlight, Rearlight Hoses, Pipes (fuel, brake, washer)

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Special Purpose Machinery

Hydrolic forming, punching, fixing


Hydro-pneumatic fitting
Servo fitting
Leake test
Handling, transporting
Drilling, threading
Assembling,
Measuring (diameter, lenght etc…)
POKA-YOKE stations

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movie link

Refrigerator
Compressor Assy Line
Full automatic line
Cycle time: 7 sec.
9 stations
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movie link

Washing Machine Base Frame


Welding Assembly Line
Full automatic line.
Cycle time: 12 sec.
8 stations
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movie link-1

movie link-2

SHOCK ABSORBER
FITTING PRESS
(Servo – Pneumatic)
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Manifold Assy Line
Semi – Auto Line
9 Stationen
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GM Css Clean Air Duct
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HOT PLATE WELDING
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movie link

N3 CLEAN SIDE DUCT


ASSY LINE
4 Stationen
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movie link

BCN3 EXHAUST
LEAK TESTER
(11 different model)
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Mirror Assy Line
Semi – Auto Line
9 Stationen

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Hot Insert Bench
Renault Clio 2019

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Parking Brake Cable Assy Line
12 Station
Renault Clio 2019

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VW ID MEB
(modular electric drive matrix)
PLATFORM

Battery
Assembly & Control Station

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VW ID MEB
(modular electric drive matrix)
PLATFORM

RR Crossmember
Assembly & Control Station

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FR Suspension Assy Tool
Fiat Tipo

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Engine – Transmission
Assy Tool
Fiat Tipo
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RR Knucle Assy Line
Toyota Verso

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movie link

COROLLA
LUGGAGE
PUNCH
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IP Assy Tool
Fiat Tipo

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POKA YOKE
STATIONS

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Resistance Welding Machines macteraTM

Spot, Projection, Seam, Butt, Discharge


50-60Hz AC, 1.000Hz MFDC up to 600kVA
200 per year capacity
manual, semi-auto, robotic cell

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BJA (Clio V) movie link
Renfort Tunnel Assy
Bolt Welding
Robotic Cell

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movie link

Projection
Welders
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movie link

Projection
Welders
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Nut – Bolt Welders Full Auto
Fiat Tipo Turntable Welders

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SALES

5.000.000 €

4.500.000 €

4.000.000 €

3.500.000 €

3.000.000 €

2.500.000 €

2.000.000 €

1.500.000 €

1.000.000 €

500.000 €

0€
2014 2015 2016 2017 2018 2019

Assembly Lines & Special Machinery Fixtures & Jigs MACTERA Others

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PARTNERS & EXPORT

Italy Resistance Welding Equipment

Japan Resistance Welding Equipment

Japan Poor Weld Detection System

Germany Laser Technologies

CZECK REP. After Sales Service

SLOVENIA
After Sales Service
SERBIA

OTHERS: FRANCE, POLAND, QATAR, HUNGARY, UK, S.ARABIA, EGYPT


MEXICO After Sales Service

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PLANS for 2021
ACT-North America LLC
Opening Russia Contact Office in Chelny
FUTURE
STRATEGIES

COOPERATIONS MARKET ACCESS INDUSTRY 4.0

JOINT- UNIVERSITIES & CONTACT SMART


VENTURE INSTITUTIONS OFFICES MACHINES

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KEMAL AYDIN
kemal.aydin@actautomotive.com

www.actautomotive.com

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