HOW TO CREATE A VEHICLE ?

– ONE VISION OF CONCEPT TO PRODUCTION LINE

FINAL PRESENTATION
Name: LEANDRO DE LIMA RAMALDES
CLASS: ADVANCED
TEACHER LUÍSA
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

HOW TO CREATE A VEHICLE?

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

FIRST STEP: DESIGN DEPARTMENT DRAW THE CAR CREATING A CONCEPT CAR
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

SECOND STEP: CLAY STEP – PROCESS THAT DETAIL PHISICAL CAR, WITH CARACTHERISTCS POINTS AND REAL
DIMENSIONS
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

THIRD STEP: DRAWING 3D AND FINAL DEFINITION FOR CONSTRUCTION

ALIAS DESIGN
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: SIMULATION AND DEFINITIONS OF ENGENEERING FOR DEVELOPING

CFD ANALYSIS
CRASH TEST CAR
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: TESTS AND VALIDATION FOR FREEZING PROJECT

CRASH TEST CAR ROOF STRENGTH TEST

IMPORTANT CHECK FOR ROLLOVER PROTECTION

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: WELDING AND ASSEMBLY GENERAL PART

IN PARALLEL, HEMMING PROCESS

SEALING PROCESS

PROCESS APPLIED – DOOR PANEL – ROOF PANEL _ HOOD PANEL

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: METAL FINISH – REDUCTION ROUGHNESS ON THE SURFACE

Eliminate almost all defects on the surface –

Using sandpaper on process, keeping pression
on área.
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: ECOAT – FIRST TREATMENT FOR PROTECTION OF PAINT

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: ECOAT – STOVE AFTER ECOAT

TEMPERATURE ON STOVE 170°C

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: PAINT – TCHICKNESS ON PAINT – PRIMER – BASE COATING – TOP COATING
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: ASSEMBLE PART – INITIAL PROCESS

ASSEMBLYING INTERIOR PART– HARNESS – WINDOW –

WINDOW SHIELD – CROSS CAR BEAN - IP
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: ASSEMBLE PART – INTERMEDIATE PROCESS

ASSEMBLYING EXTERIOR PART– ENGINE – WHEEL – SEAT

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: ASSEMBLE PART – FINAL PROCESS

ASSEMBLYING EXTERIOR AND INTERIOR PART– MOULDING
INITIAL PART – GARNISH PART – FRONT BUMPER – REAR BUMPER –
RACK OF RAIL

INTERMEDIATE

FINAL
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: TESTING AND RELEASING FOR CUSTOMERS

NOISE TEST CAPTURING DATA FOR ANALYSI

ESTANQUEIDAD TESTING
HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

NEXT STEP: CAR DEALERSHIP

HOW TO CREATE A VEHICLE ? – ONE VISION OF CONCEPT TO PRODUCTION LINE

THANK YOU