Date :- 24.09.19 Date:- 07.06.76 BUILDCON INDUSTRIES PVT. LTD.

JHAPA,NEPAL

SHIFT TIME From: 7:00 AM To: 9:00 PM SHIFT :- A

S.N. Product Name No. OF Pallets Produced Quantity/Pallet Total Quantity (Nos.) Production Wastage (Nos.) Remarks
1 8" Smart Block 0
2 4" Smart Block 0
3 Uni Pavers Gray 1455 25 36375 112 (0.30%) RM Issues & Clean Time
4 Uni Pavers Red 0
5 Uni Pavers Black 0
6 Uni Pavers Orange 0
7 Uni Pavers Yellow 0
8 9" Smart Bricks 0
9
10

RAW MATERIAL CONSUMPTION AND STOCK REPORT (U.O.M) MT.

S.N. Raw material Openig Stock (M.T.) Received (M.T) Consumed (M.T) Closing Stock (M.T) Stock Lasting Days
1 6-10 MM Stone Chips 119.176 9.880 34.454 94.602 3
2 River Sand 70.014 24.45 43.03 51.434 1
3 3-6 MM Stone Chips 58.14 9.39 23.39 44.140 1
4 03 MM Stone Chips 175.419 6.543 168.876 2
5 Cement Coarce Silo-1 74.274 27.730 15.747 86.257 3
6 Flyash Silo -2 0 0.000 0
7 Cement Face Silo-3 11.214 1.984 9.230 0
8 Color Black (KG) 0.25 0.25 0
9 Color Yellow (KG) 0.13 0.13 7
10 Color Red (KG) 0.37 0.37 19
11 Color Orange (KG) 0.1 0.1 5
12 Pet Strap (KG) 0.98 0.04 0.940 47
Total 510.067 456.329

MAINTENANCE / BREAK-DOWN / DELAY REPORT

S.N. Description OF Maint. / Break-Down Time Taken Action Taken Spare Parts Used
After machine adjustment & machine oiling production started at 8:00 AM.

Temperhead many times clean 56 Min.

Temperhead vibrator mounting bolt broken remove the vibrator
Production stopped at 8:00 PM PM For Cleaning From 8:00 PM PM to 9:00 PM & Cleaning
Today low production due to many times temper head clean because bursh wornout we need brush top urgent & Many batch moisture variation because mixer
mixing blades are worn out we need mixing blade ASAP.
FINISHED PRODUCTS OUTPUT PRODUCTION PARAMETRS
S.N. Product Name Dry Side Bundle Release Wastage (Nos.) Quantity Dispatched (Nos.) Description OF Paramter Details
1 8" Smart Block Base Mix:
2 4" Smart Block Pre Vibration Speed 2000
3 Uni Pavers Gray 51 74 (0.24%) 30600 Pressing Vibration Speed 2900
4 Uni Pavers Red Mix Filling Time 0.5
5 Uni Pavers Black Face Mix:
6 Uni Pavers Orange Pre Vibration Speed 3
7 Uni Pavers Yellow Pressing Vibration Speed 1200
8 9" Bricks Mix Filling Time 2
9 Mushroom Pavers
10 Octagon Pavers Press Cycle Time 24 Sec.
Base Mixer Cycle Time 0.45 Sec.
Total Face Mixer Cycle Time 0.45 Sec.
MIX DESIGN COMPOSITION
S.N. Raw Material BLOCKS MIX DESIGN BRICKS/PAVERS
Mix Design Quantity(Kg) Mix Percentage % Base Mix Design Qty Base Mix Design % Face Mix Qty / %
1 6-10 MM Stone Chips 0 590 29.5
2 River Sand 0 740 37 F. Sand = 396 KG
3 3-6 MM Stone Chips 0 400 20
4 03 MM Stone Dust 0 0
5 Cement 0 270 13.5 120 KG
6 Flyash 0 0
7 Yellow Red
Total 0 0 2000 100

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