December 04, 2014

December 04, 2014

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

TABLE OF CONTENTS

1.0 SCOPE

2.0 CROSS REFERENCES

3.0 APPLICABLE CODES AND STANDARDS

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General Requirements

4.2 Ratings
4.3 Manufacture
4.4 Fire Pump Drivers
4.5 Materials
4.6 Fabrication
4.7 Product Marking
4.8 Directional Arrow
4.9 Instructional Manual

5.0 MOUNTING

6.0 TESTS

6.1 Shop Testing

6.2 Field Testing

7.0 DATA SCHEDULE

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 2 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

1.0 SCOPE

This Transmission Material Standard Specification (TMSS) specifies the minimum

technical requirements for design, engineering, manufacture, inspection, testing and
performance of Fire Water Pumps, intended to be used in the Fire Protection System of
National Grid SA.

2.0 CROSS-REFERENCES

This Transmission Material Standard Specification shall be read in conjunction with latest
revision of General Specification No. 01-TMSS-01, titled “General Requirements for all
Equipment/Materials“ which shall be considered as an integral part of this TMSS.

This TMSS shall also be read in conjunction with the Purchase Order or Contract Schedules
for project as applicable.

3.0 APPLICABLE CODES AND STANDARDS

The latest revision/amendments of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer
may propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.

3.1 AFBMA 9 Load Ratings and Fatigue Life for Ball Bearings

3.2 AFBMA 11 Load Ratings and Fatigue Life for Roller Bearings

3.3 ANSI B1.20.1 Unified Screw and Pipe Threads Package

3.4 ANSI B16.1 Pipe Flanges and Fittings Package

3.5 ANSI S2.17 Techniques of Machinery Vibration Measurement

3.6 ASTM A48 Specification for Gray Iron Castings

3.7 ASTM A53 Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated,
Welded and Seamless

3.8 ASTM A108 Steel Bars, Carbon, Cold-Finished, Standard Quality

3.9 ASTM A240 Specifications For Heat-Resisting Chromium and Chromium-Nickel

Stainless Steel Plate, Sheet and Strip For Pressure Vessels

3.10 ASTM A276 Specifications For Stainless and Heat-Resisting Steel Bars and Shapes

3.11 ASTM A395 Ferritic Ductile Iron Pressure Retaining Castings for Use at Elevated
Temperatures

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

3.12 ASTM A535 Special Quality Ball and Roller Bearing Steel

3.13 ASTM A536 Ductile Iron Castings

3.14 ASTM A582 Free -Machining Stainless Steel Bar

3.15 ASTM B148 Aluminum Bronze Sand Castings

3.16 ASTM B505 Copper-Base Alloy Continuous Castings

3.17 ASTM B584 Copper Alloy Sand Castings for General Applications

3.18 AWWA C703 Cold Water Meters, Fire Service Type

3.19 ISO 3945 Mechanical Vibration of Large Rotating Machinery with Speed
Range from 10 to 200 Revolutions per Second

3.20 NEMA MG-1 Motors and Generators

3.21 NFPA 20 Standard for the installation of Stationary Pumps for Fire Protection

3.22 NFPA 70 National Fire Protection Association /NEC

3.23 UL 142 Aboveground Flammable Liquid Tanks

3.24 UL 218 Fire Pump Controllers

3.25 UL 393 Safety Indicating Pressure Gauges for Fire Protection Service

3.26 UL 448 Pumps for Fire Protection Service

3.27 UL 668 Safety Hose Valves for Fire Protection Service

3.28 UL 778 Motor-Operated Water Pumps

3.29 UL 1247 Diesel Engines for Driving Stationary Fire Pumps

3.30 UL 1478 Fire Pump Relief Valves

3.31 ASTM A194/193 Studs, Bolt & Nuts

3.32 ASME /ANSI B16.5 Pipe flanges & Fittings.

3.33 ISO 10816 Vibration Severity Standards

3.34 NFPA 25 Inspection, Testing & maintenance of water based fire protection
system.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 4 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General Requirements

4.1.1 Design and Manufacture

Fire water pump shall be of manufacturer's standard design and manufactured

pumping unit consisting of fire pump, driver and controller including all
necessary pump fittings and accessories for a complete and fully operational
system.

4.1.2 Type

The unit shall be designed either as horizontal pumping unit or vertical

turbine pumping unit or packaged type fire water pumping system driven
either by electric motor or diesel engine or as mentioned in data schedule or
described in SOW/TS.

4.1.3 Certification

All pumping units (pumps, drivers and controllers including pump fittings
and accessories) referred to in this specification shall conform to NFPA 20
requirements and shall be listed by Underwriters Laboratories, Inc. (UL)
and/or approved by Factory Mutual Research Corporation (FM).

4.1.4 Rated Operating Conditions

a. For horizontal fire pumps, the average suction pressure at the pump
flange inlet shall not drop below the atmospheric pressure when the pump
takes its suction from a water source vented to the atmosphere with the
pump operating at 150% of rated capacity.

b. For vertical turbine fire pumps in well installations, the submergence of

the second impeller from the bottom of the pump bowl assembly shall not
be less than 3.0 meters below the pumping water level at 150% of the
rated capacity. The submergence shall be increased by 0.30 meter for
each 305 meters of elevation above sea level.

c. For vertical turbine fire pumps in wet pit installations, the required
submergence shall be in accordance with pump manufacturer's
recommendations. In any case, the elevation of the second impeller from
the bottom of the pump bowl assembly shall be such that it is below the
lowest pumping water level in the open body of water supplying the pit.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

4.1.5 Pump Rotations

Pumps shall be selected either right-hand (clockwise, CW) rotation or left-

hand (counterclockwise, CCW) rotation depending on the design
requirement. Diesel engines shall be supplied with clockwise rotation only.

a. Horizontal Pump Shaft Rotation

The rotation of a horizontal pump can be determined by standing at the

driver end and facing the pump. If the top of the shaft revolves from left
to right or from right to left, the rotations is CW or CCW, respectively.

b. Vertical Pump Shaft Rotation

The rotation of vertical pump can be determined by looking down upon

the top of the pump. If the point of the shaft directly opposite revolves
from left to right or revolves from right to left, the rotations is CW or
CCW, respectively.

4.1.6 Pump Speed

The fire pump shall have a maximum speed of 1800 rpm except for in-line
fire pumps which shall have maximum speed of 3600 rpm.

4.1.7 Casing Design Pressure and Temperature

a. The maximum allowable working pressure of horizontal pump casing

shall be at least equal to the sum of the maximum suction pressure and
the differential pressure developed at shut-off head with the maximum
impeller diameter installed.

b. The maximum allowable working pressure of the bowl assembly and

column assembly of vertical line shaft pumps shall be at least equal to the
maximum differential pressure developed by the bowl assembly at shut-
off with maximum diameter installed.

c. The minimum casing design temperature shall be at least equal to the

maximum flow temperature.

4.1.8 Miscellaneous

a. All pumping units shall carry UL and/or FM label of approval.

b. All pumping units shall be specifically designed and tested for fire
protection service and shall operate satisfactorily at ambient conditions at
the specified location.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

c. Provision shall be made on each pumping unit for two (2) numbers
connections to grounding grid.

d. Unit capacity and electrical characteristics shall be as provided in Data

Schedule.

4.2 Ratings

4.2.1 Head-Capacity Rating

a. Overload Capacity

At 150% of the rated capacity, the total head shall be not less than 65% of
the total rated head.

b. Shut-off Head

With the pump operating at rated speed and the discharge valve closed,
the shut-off head shall not exceed 140% of the rated head for end suction
horizontal pumps, vertical turbine pumps and split case horizontal pumps.

c. Rated Head

The total rated head of the fire pump developed at rated capacity and
speed shall equal or exceed the required total system head.

4.2.2 Power Rating

The maximum pump brake kilowatt (horsepower) shall not exceed the power
rating of its driver, including service factor.

4.2.3 All standard ratings shall be verified by tests conducted in accordance with
NFPA 20.

4.3 Manufacture

4.3.1 Horizontal Fire Pumps

Horizontal fire pump shall conform to UL 448 and UL 778. It shall be of the
split-case, in-line design or end-suction centrifugal pump. It shall be used in
application where the suction condition is capable of maintaining a minimum
net positive suction head (NPSH) at the pump suction flange of 5.80 meters
absolute with the pump(s) operating at 150% of the rated capacity.
Horizontal fire pumps shall not be used where a static suction is involved.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 7 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

a. Split-Case Pumps

The horizontally split-case fire pump shall be of the single stage or multi-
stage, double suction centrifugal pump complete with coupling and
coupling guard, and directly connected to the motor. Pump and motor
shall be either horizontal or vertical base- mounted on a common base
plate of steel with drip rim.

b. In-Line Pumps

The vertical in-line fire pumps shall be of single stage, close coupled,
radially or horizontally split casing used for in-line mounting.

4.3.2 Vertical Turbine Fire Pumps

a. Vertical turbine fire pump shall conform to UL 448 and UL 778. This
turbine-type fire pump shall be used for application where source of
water is located below ground level.

b. Pump shall not be installed in a well where the pumping water level
exceeds 61 meters from the ground surface when pumping rate is 150%
of the rated capacity.

4.3.3 Packaged Type Pumping System

Packaged type fire pumping system consists of pre-piped and prewired

horizontal split case centrifugal pumps, drivers and controllers mounted on a
common base and ready for "plug in" installation. The pumping system can
be used where space is limited.

4.4 Fire Pump Drivers

4.4.1 Electric Motor Drives

a. All motors shall be squirrel cage induction type, in open drip proof
(ODP) NEMA MG-1 enclosure and shall be marked as complying with
NEMA Design B standards. All motors shall be rated for continuous
duty. The power supply to the ac motor drive shall comply with NFPA
20. The motor nameplate rating shall not be exceeded under any
operating conditions (except as allowed by the service factor on the motor
nameplate) of the pump, i.e. the pump shall have a non-overloading
power characteristics.

b. The locked rotor current shall not exceed the values as specified in NFPA
20.

c. The AC motor for horizontal pumps shall be mounted on a common steel

base with the pump and connected to the pump by means of a flexible
coupling.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

d. The electrical rating of the motor drives for fire pumps shall be in
accordance with the following table

Nominal System Motor NameplateVoltage No. of

Voltage Rating Phases
(Volt) (Volt)

400/230 230 3

e. Motor starter shall be of magnetic contactor, Wye-Delta type or across-

the-line type capable of being energized automatically through the
pressure switch or manually by means of an externally operable handle.

f. The maximum service factor at which the motor can be used shall be
1.15.

g. The terminal box of the motor shall be provided with a grounding

terminal in accordance with NFPA 70.

h. Where power is supplied by an emergency generator, a generator of

sufficient capacity shall be located and protected in accordance with
NFPA 20.

4.4.2 Diesel Engine Drives

The diesel engine drive shall conform to UL 1247, arranged for

automatic/manual operation with minimum instrumentation and control such
as adjustable speed governor, over speed shutdown device, tachometer watt
hour-meter, oil pressure gauge and temperature gauge. In addition, the
following requirements shall apply

a. Diesel engines shall be rated at standard conditions of 752.1 mm Hg

barometer and 25C inlet air temperature. At any other conditions,
engine kW rating shall be derated to compensate for elevation and
ambient operating temperature. Power ratings shall be derated 3% for
each 305 meters of elevation above 91.4 meters and 1% for each 5.6C
above 25C ambient temperature.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

Table 1 below provides determination of available engine power at actual

operating elevation and ambient condition as follows

Table 1 Diesel Engine Power Derating Factors

Ambient Elevation Above Sea Level (m)

Temp. (C) 91.4 244 396 549 701
25 1.000 0.985 0.970 0.955 0.940
27.8 0.995 0.980 0.965 0.950 0.935
30.6 0.990 0.975 0.960 0.945 0.931
33.3 0.985 0.970 0.955 0.941 0.926
36.1 0.980 0.965 0.951 0.936 0.921
38.9 0.975 0.960 0.946 0.931 0.917
41.7 0.970 0.955 0.941 0.926 0.912
44.4 0.965 0.950 0.936 0.922 0.907
47.2 0.960 0.946 0.931 0.917 0.902
50 0.955 0.941 0.926 0.912 0.898
52.8 0.950 0.936 0.922 0.907 0.893
55.6 0.945 0.931 0.918 0.902 0.888
58.3 0.940 0.926 0.912 0.898 0.884
61.1 0.935 0.921 0.907 0.893 0.879
63.9 0.930 0.916 0.902 0.888 0.874

b. For non-parallel operated pumps, the governor shall regulate the

operating speed within a range of  5% when operating between shut-off
and maximum load conditions.

For parallel operated pumps, the governor shall regulate the pump
operating speed within the range of  1%. Special provisions are
required to prevent operation of the diesel engine driven pump below its
minimum allowable flow.

c. The engine over speed trip shall be set approximately 20% above rated
engine speed.

d. Each engine shall be provided with two (2) storage battery units of
capacities as prescribed in NFPA 20.

e. A separate fuel tank (day tank) shall be provided for each diesel engine
driven fire pump.

f. The day tank shall have a capacity at least equal to 5.07 liters of fuel per
kW, plus 5% volume for expansion and 5% volume for sump. The day
tank shall comply with the requirement of UL 142.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

g. The diesel engine shall have a continuous power rating at least 10% over
the maximum power required to drive the fire pump at rated speed.

4.4.3 Motor and Diesel Engine Controllers

Motor and diesel engine controllers shall conform to UL 218 and NFPA 20,
the controller shall be a complete, factory-assembled unit, wired and tested
and ready for service by connecting to the power supply and proper motor
terminals. The controller shall be specifically approved for fire protection
service. For indoor installation, the enclosures shall be constructed of 14
gauge steel, non-vented, fully gasketted and drip-tight. NEMA 4X stainless
steel enclosures shall be used for outdoor installation.

Below are the minimum requirements for fire pump controllers

a. Electric Motor Controllers

i. The controller shall be of the combined manual and automatic

operation with the following features

• Externally operable, quick breaking disconnect

• Time delay Locked Rotor Over Current Protection set at 600% of
motor full load current
• Pressure switch with high and low pressure setting
• Motor starter of magnetic type
• Pilot lamp to indicate circuit breaker closed and power available
• Phase reversal visible indicator pilot lamp

ii. The controller shall be rated for the kW (HP) rating of the AC motor
drive of the fire pump.

iii. A circuit breaker capable of interrupting a short circuit that is at least

equal to or greater than the short circuit current specified in the Data
Schedule shall be provided to protect the controller.

iv. The controller shall be either floor or wall mounted, or it may be

mounted on a common base with the pumping unit and prewired to
AC motor.

b. Diesel Engine Controllers

i. Engine controllers shall be supplied as standard, with equipment

contacts to operate auxiliary equipment such as remote alarms,
louvers, etc.

ii. The controller shall provide for automatic/manual operation of the

pumping unit, and shall incorporate the following features

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

• Pilot lamp to indicate controller in automatic position

• Alarm bell and pilot lamp to indicate low oil pressure, high jacket
water temperature, failure to start, shutdown for over speed,
battery failure and battery charger failure.
• Battery charger
• Pressure recorder
• Pressure switch with high and low settings
• Weekly Test Timer
• Low fuel level switch

4.4.4 Pump Fittings and Accessories

The Vendor shall furnish the following pump fittings and accessories which
will adopt the pump connection to the system piping including the suction,
discharge, pressure relief and testing

a. Automatic Air Release Valve

Fire pumps that are automatically controlled shall be provided with a

listed float operated air release valve not less than 13mm nominal pipe
size. This is not required for end suction pumps with top centerline
discharge or in-line pumps.

b. Pressure Gauges

i. Fire pumps pressure gauges shall conform to UL 393. They shall have
a dial not less than of 89 mm (3.5 in.) and coupled with a nominal 6
mm (0.25 in) gauge valve, that shall be connected near the discharge
casting and suction pipe closer to pump.

ii. Discharge –side pressure gauges shall indicate pressure to at least

twice the rated working pressure of the pump but not less than 13.8
bar (200 psi). The face of the dial of discharge-side pressure gauge;
shall read in bar, pound per square inch, or both with the
manufacturer’s standard graduations.

iii. Suction –side pressure gauges;

This shall be of compound Pressure vacuum type having a pressure

range two times the rated maximum suction pressure of the pump, but
not less than 6.9 bar (100 psi). The face of the dial of Suction-side
pressure gauge shall read in millimetres of mercury (inches of
mercury) or bar (psi) for the suction range.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

c. Circulation Relief Valve

i. The circulation relief valve shall conform to UL 1478, and shall be an

automatic type with a setting slightly below the pump shut-off
pressure a minimum at minimum expected suction pressure. The
relief valve shall provide the circulation of sufficient water to prevent
overheating when operating at no flow condition.

ii. Provision of the relief valve shall be made to discharge to the drain.

iii. Circulation relief valve shall be not be tied in with the packing box or
drip rim drains.

iv. Relief valve shall be 20 mm diameter for pumps with a rated capacity
not exceeding 9462 lpm and 25 mm for pumps with a rated capacity
of 11355 to 18925 lpm.

v. Circulation relief valve is not required for engine driven pumps for
which engine cooling water is taken from the pump discharge.

d. Main Relief Valve

i. Main relief valve shall conform to UL 1478. The setting of the relief
valve shall be such as to protect the piping system from pressures in
excess of its rating. Refer to Table 2 below for sizing the required
relief valve against pump capacity.

ii. Pumps connected to adjustable speed drives (diesel engines) shall be

equipped with main relief valve. Where pumps are driven by constant
speed motors and the shut-off pressure plus the suction pressure
exceeds the pressure for which the system components are rated,
relief valves are required.

For pumps supplying standby service only, a relief valve will not
generally be needed.

iii. The relief valve shall be set to open at a pressure slightly in excess of
the pressure at which the pump will usually operate. The capacity of
the relief valve shall be such that when it is properly set it can pass all
the water discharged from the pump. Excessive pressure is then
avoided on the system components.

iv. The relief valve shall discharge into an overflow cone in plain sight
near the pump room.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

v. When the supply of water is taken from a suction reservoir of limited

capacity, the waste water should drain back into the reservoir,
entering as far from the pump suction as necessary to prevent the
pump from drafting air.

vi. The relief valve shall be flanged as to permit easy removal for repair
without disturbing the waste piping.

e. Discharge Cone

i. Discharge cone shall be constructed so that the pump operator can

easily see any water wasting through the main relief valve. Overflow
cone shall also be constructed to avoid splashing water into the pump
room.

ii. Enclosed type cones shall be used when the waste connection is to a
drain whose elevation is above the pump. Maximum back pressure
shall not exceed 0.55 bar.

iii. Open type cone shall be used when water is wasted to a line or drain
where pressure exists and where danger of water backing up into the
pump room is not present.

f. Water Metering Device

i. The water metering device shall conform to AWWA C703, and shall
be a positive displacement type or an orifice flange assembly with
readout instrument. The device shall be capable of flow measurement
of not less than 175% of pump rated capacity.

ii. The minimum size of meter for a given pump capacity as shown in
Table 2 below shall be used where the meter system piping does not
exceed 30 meters total equivalent length. Where the meter system
piping exceed 30 meters total equivalent length, the next larger size
meter and piping shall be used.

g. Hose Valves and Hose Valve Header

i. Hose valves and hose valve header shall comply with UL 668 Hose
valves shall be of cast brass body, solid wedge disc and rising stem,
and shall be designed for a minimum working pressure of 12.06 bars.
Hose valves shall have female NPT connection per ANSI B1.20.1 and
male outlet hose threads conforming to UL 1963.

ii. Hose valves shall be provided with valve caps and chains to protect
hose valve threads from damage.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

iii. Hose valve headers can be either inside type, which are connected
directly to the pump discharge or outside type which are mounted
outside or some distance from the pump.

iv. The header shall be located to avoid any possible water damage to the
pump driver. When located outside the pump room, and there is
danger of freezing, an approved gate valve and ball drip valve should
be located in the line to the hose header as close to the pump as
possible.

v. The size and number of hose valves and the header pipe shall be as
indicated in Table 2 below. Where the pipe length between the hose
valve header and the connection to the pump discharge line exceeds
4.50 meters, the next larger pipe shall be used.

h. Suction and Discharge Fittings (For Horizontal Fire Pumps Only)

The suction and discharge fittings shall be cast iron flanged fittings,
conforming to ANSI B16.1, size and rating to match the pump
connections.

i. Eccentric Suction Reducer :

When the suction pipe and pump suction flanges are not the same
size, an eccentric suction reducer shall be used.

ii. Concentric Discharge Increaser

When the discharge pipe and pump discharge flanges are not the same
size, a concentric discharge increaser shall be used.

j. Discharge Tee

i. Discharge tee shall be provided for convenient means of connecting

various fittings ( such as inside type hose valve head, hose valve,
discharge gauge, test valve, main relief valve and overflow cone)
normally required for fire pump installations.

ii. The discharge tee shall be provided for either a horizontal or vertical
discharge line connection.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

Table 2 Summary Of Fire Pump Fitting Sizes (Minimum Nominal Pipe Sizes)
Pump Capacity

OverflowCone
DischargePipe

Meter Device

Supply (mm)
Hose Header
Suction Pipe

Hose Valves
Relief Valve
Disch. (mm)
Relief Valve

No./ Size of
(lpm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)
95 25 25 20 25 32 - 25 1 / 38
189 38 32 32 38 50 - 38 1 / 38
379 50 50 38 50 63 - 63 1 / 63
568 63 63 50 63 75 50 x 63 63 1 / 63
757 75 75 50 63 75 50x 63 63 1 / 63
946 90 75 50 63 90 50 x 63 75 1 / 63
1136 100 100 63 90 90 63 x 90 75 1 / 63
1514 100 100 75 125 100 75 x 125 100 2 / 63
1703 125 125 75 125 100 75 x 125 100 2 / 63
1892 125 125 75 125 125 75 x 125 100 2 / 63
2839 150 150 100 150 125 100 x 150 150 3 / 63
3785 200 150 100 200 150 100 x 200 150 4 / 63
4731 200 200 150 200 150 150 x 200 200 6 / 63
5677 200 200 150 200 200 150 x 200 200 6 / 63
7570 250 250 150 250 200 150 x 250 200 6 / 63
9462 250 250 150 250 200 150 x 250 250 8 / 63
11355 300 300 200 300 200 200 x 300 250 12 / 63
13247 300 300 200 300 250 200 x 300 300 12 / 63
15140 350 300 200 350 250 200 x 350 300 16 / 63
17032 400 350 200 350 250 200 x 350 300 16 / 63
18925 400 350 200 350 250 200 x 350 300 20 / 63

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

4.5 Materials

The pump materials of construction shall comply with or shall be superior to the
applicable ASTM Standard Specifications listed in the following Tables.

Table 3 Minimum Metallurgy Requirements For Horizontal Split-Case Fire Pumps

FIRE PUMP MATERIAL

COMPONENTS DESIGNATION
Casing ASTM A48 Class 40
Impellers ASTM B584
Shaft Alloy Steel-AISI 1141
Casing Ring ASTM B505
Impeller Ring ASTM B505
Shaft Sleeve ASTM B505
Gland ASTM B584
Shaft Sleeve Nut ASTM B505
Lantern Ring ASTM B505
Bearing Housing/Cover ASTM A48 Class 35
Impeller Key ASTM A240
Stuffing Box Bushing ASTM B505

Table 4 Minimum Metallurgy Requirements For Vertical In-Line Fire Pumps

FIRE PUMP MATERIAL

COMPONENTS DESIGNATION
Volute ASTM A48 Class 40
Impeller ASTM B584
Pump/Motor Shaft Alloy Steel-AISI 1141
Volute Cover ASTM A48 Class 30
Shaft Sleeve ASTM B505
Packing Gland ASTM B584
Wear Ring ASTM B505
Lantern Ring ASTM B505
Impeller Key ASTM A276
Stuffing Box Bushing ASTM B505

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

Table 5 Minimum Metallurgy Requirements For End-Suction Fire Pumps

FIRE PUMP MATERIAL

COMPONENTS DESIGNATION
Casing ASTM A395
Impeller ASTM A535
Frame Adapter ASTM A536
Bearing Frame, Housing & Cover ASTM A48 Class 20
Shaft ASTM A276 Type 316
Seal Chamber ASTM A395
Frame Foot ASTM A48 Class 20
Oil Thrower ASTM A108
Bolts & Nuts ASTM A108
Lantern Ring Teflon

Table 6 Minimum Metallurgy Requirements For Vertical Turbine Fire Pumps

FIRE PUMP MATERIAL

COMPONENTS DESIGNATION
Suction Bell ASTM A48 Class 30
Sand Cap Cutless Rubber 65 Durometer
Impeller ASTM B584
Diffuser ASTM A48
Diffuser Bearing ASTM B505
Discharge Case ASTM A48
Discharge Case Bearing ASTM B505
Bowl Shaft ASTM A582
Column Pipe ASTM A53
Discharge Head ASTM A48
Packing Box ASTM A48
Packing Gland ASTM B148
Upper Bearing ASTM B505
Head Shaft ASTM A582
Support Spider ASTM A276 Type 316
Line Shaft ASTM A582
Line Shaft Sleeve ASTM A276 Type 304
Bowl Wear Ring ASTM B505
Motor/Gear Shaft ASTM A582
Lantern Ring ASTM B505

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 18 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

4.6 Fabrication

4.6.1 General

a. Casting shall be smooth and free from scale, lumps, cracks, blisters, sand
holes and defects of any nature that may affect the intended use. A
casting shall not be plugged or filled, but may be impregnated to remove
porosity.

b. Bolts, studs, caps screws or gland swing bolts used to assemble parts
subject to stress due to water pressure shall not be less than 10mm in
diameter.

c. The maximum stress on any bolt of a pressure retaining casting shall not
exceed 25% of the elastic limit of the material as computed by using the
stress area. The stress area is defined by the following equation

As = 0.7854 [D - (0.97432 / n)]

Where As - Stress area, mm2

D - Nominal bolt diameter, mm
n - No. of threads per millimeter

4.6.2 Horizontal Pumps

a. Pump Casing

i. The pump casing shall be constructed to permit examination of the

impellers and other internal parts without disturbing the suction and
discharge piping. The casing shall include means such as tapped
holes for jackscrews, to facilitate disassembly of the casing and the
stuffing box cover (if provided) without requiring the use of wedge or
prying elements.

ii. The suction and discharge openings in the pump casing shall not be
less than those indicated in Table 2. These dimensions shall be
provided in the casing construction or by attachment of special
castings to the pump casings.

iii. The casing shall be provided with a drain opening so that all parts can
be drained. The opening shall be threaded to receive a plug that is not
smaller than 13mm nominal pipe size and formed of corrosion-
resistant materials.

iv. The pump shall be provided with feet or fabricated base for support.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 19 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

b. Impellers, Rings and Other Internal Components

i. The pump shall be provided with casing wear rings that are made of
material as per ASTM B505. The rings shall be secured to the base in
the manner that will not permit rotational or axial movement.
Impeller wearing rings need not be provided.

ii. Impellers, impeller rings, casing wearing rings, guide or diffusion

vane rings, lantern rings, stuffing-box bottoms, interior nuts lining of
stuffing box throats, glands, gland nuts and drain plugs shall be of
corrosion-resistant materials per Table 3.

iii. A diffusion vane casting may be protected from corrosion and

sticking by bronze-tipping the most exposed portion.

iv. The minimum dimensions of the passage at the periphery or any point
in the impeller shall not be less than those indicated below

Pump Rating, Minimum Dimensions,

(lpm) (mm)
Up to 1892 8
1896 to 2839 13
2843 or more 16

v. The radial clearance between a stationary and moving part of a pump

shall not be less than 0.191mm.

vi. The impellers shall be secured in an axial direction permitting no

contact with the casing under operating conditions.

vii. The impellers shall be of the closed type i.e. they shall incorporate
shrouds or side walls that completely enclose the impeller waterways
from the suction eye to the periphery.

c. Shafts

Shafts shall be of stainless steel alloy per Table 3 at stuffing boxes and at
passages through pump casings.

d. Sleeve Bearings

i. The main shaft bearings shall be proportioned so that the stress on the
projected area of any bearings will not be more than 1.38 bars.

ii. Each bearing shall be of the removable shell type. Each shell shall be
lined throughout. The finished bearing shall not be less than 6.35 mm
thick.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 20 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

iii. The removable shells shall be accurately machined to uniform

cylindrical fits and shall be interchangeable.

iv. Oil grooves that lubricate the entire bearing shall be provided.

v. Each bearing shall be provided with a ring or endless-chain oiler, its

lower part running in an oil-filled chamber cast under the bearings.
The chamber shall be provided with a 13mm nominal pipe size drain
hole fitted with a brass plug.

vi. Each bearing cap shall be provided with a hinged lid large enough to
permit application of oil and inspection of the bearing.

vii. Water slingers of corrosion-resistant material shall be provided to seal

the bearings at their inner ends. Dust caps shall be provided to seal
the bearings at the outer ends.

e. Ball or Roller Bearings

i. Bearings shall have an L-10 rating of not less than 5,000 hours at
maximum load (maximum hydraulic load on the largest impeller
operated at any point on its rated speed curve) in accordance with the
ANSI/AFBMA 9 for ball bearings and ANSI/AFBMA 11 for roller
bearings.

ii. The L-10 rating in hours referenced in item (i) above is to be

calculated from L-10 rating in revolutions based on the following
equation

Lh = L10 / (N x 60) wherein,

L10 = C3 / p3 = c3 / (XFr + YFa) 3 (Ball Bearing)

L10 = ýC10/3 / p10/3 = C10/3 / (XFr + YFa)10/3 (Roller Bearing)

Where Lh - L-10 rating, hours

L10 - L-10 rating, revolutions
N - Rated speed, rpm
C - Dynamic load rating of bearings, newtons
P - Combined force on bearings, newtons
X - Radial load factor of bearing
Fr - Radial load on bearings, newtons
Y - Axial load factor of bearing
Fa - Axial load on bearings, newtons

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 21 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

iii. If the pump utilizes the shaft bearing of the driver to carry axial load
and radial forces of the impellers, compliance with the requirements
of items (i) and (ii) above shall be verified by a review of the bearing
life calculations based on the maximum loads applied by the pump.

iv. The bearing assembly on one end of a split case pump shaft shall be
arranged to float axially. Two (2) bearing assemblies shall be
provided for an end suction pump; one that is free to float within the
frame to carry radial forces and the other to carry both radial and axial
thrust. The bearing shall be lubricated with grease.

v. Bearings and their races shall be hardened throughout. Case-hardened

material is not acceptable.

vi. Means such as water slingers and dust caps shall be provided to limit
the entrance of water and foreign matter to the bearings.

f. Shaft Seals

i. The shaft shall be provided with stuffing box and packing. A stuffing
box shall have a depth of a least five (5) times the width of the
packing plus seal cage. The glands shall exert a uniform pressure on
the packing. The stuffing box on the suction end of the pump shall be
water-sealed at a suction pressure of 2.07 bars or less. A stuffing box
bottom ring, if used, shall be of a corrosion-resistant material.

ii. The packing shall not be utilized as bearing supports for the shaft.

g. Flexible Couplings

A flexible coupling and guard for attaching the pump shaft to the drive
shaft shall be provided.

4.6.3 Vertical Turbine Pumps

a. Pump Discharge Head

i. The pump discharge head shall be either aboveground discharge or

underground discharge type.

ii. The discharge head shall provide rigid support for the driver, pump
column and oil-tube tension nut or packing container.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 22 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

b. Pump Column Pipes

i. The pump column pipes shall be of seamless carbon steel pipes per
ASTM A53 Grade 3 furnished in sections not exceeding 3.05 meters
long connected by threaded sleeve-type couplings or flanges. The
wall thickness shall not be less than that of Schedule 40 steel pipe or
the equivalent if less than 200mm in diameter, and Schedule 30 steel
pipe or the equivalent if diameter is 200mm or larger. The ends of
each section of the threaded type shall be faced parallel and machined
with threads to permit the ends to butt so as to form accurate
alignment of the column pipe. All column flange faces shall be
parallel and machined for rabbet fit to permit accurate alignment.

ii. When the static water level exceeds 15 meters below ground, oil-
lubricated type pumps shall be used.

c. Suction Manifolds

The bell mouth suction manifold shall be provided to minimize flow

restriction to pump entrance and shall have structural strength and
rigidity suitable for the application. The wall thickness shall not be less
than that of Schedule 40 steel pipe or equivalent if less than 200mm in
diameter, and Schedule 30 steel pipe or equivalent if diameter is 200mm
or larger.

d. Bowl Assembly

i. The pump bowl shall be provided with corrosion-resistant wearing

rings that are made of material that will not bulge.

ii. The impellers shall be of the enclosed or semi-open type and shall be
fabricated of corrosion-resistant material. The impellers shall be
securely fastened to the impeller shaft.

e. Impeller Shafts

The impeller shaft shall be monel metal, stainless steel alloy or any
material having equivalent strength, rigidity and corrosion resistance.

f. Line Shafts

i. The line shaft of the water-lubricated type pump (open-line shaft)

shall be stainless steel alloy or steel with corrosion-resistant shaft
sleeves at bearings and at stuffing box.

ii. The line shaft of oil-lubricated type pump (enclosed shaft) shall be of
steel or any material having equivalent strength and rigidity.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 23 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

g. Line Shaft Couplings

The line shaft sections shall be connected by a threaded couplings

fabricated of the line shaft. The threads shall be of non-tapered type.

h. Line Shaft Bearings

i. The bearings for water-lubricated line shaft shall consist of rubber

sleeves housed in corrosion-resistant support spiders or bearing
retainers. The spider legs shall be streamlined to offer least resistance
to the flow of water through the column.

ii. The bearings for oil-lubricated line shaft shall be of corrosion-

resistant material.

j. Shaft-Enclosing Tubing

For enclosed line shaft, oil-lubricated type pumps, the shaft-enclosing

tube shall be furnished in interchangeable sections of Schedule 80 pipe or
heavier of not more than 3.05 meters long.

k. Lubricating Means for Enclosed Shafts

For oil-lubricated type pumps, an automatic sight feed oiler and an

electrically operated valve energized from the driver circuit shall be
provided on a mounting bracket and connected to the shaft tube.

l. Suction Strainers

A cast or heavy fabricated, corrosion-resistant metal cone or basket-type

strainer shall be attached to the suction manifold of the pump. The
strainer shall have a free area equal to at least four (4) times the minimum
cross-sectional area of the inlet opening to the first stage of the pump.
The openings of the strainer shall not permit the passage of a 8mm or
larger sphere for pumps rated at 1892 lpm or less, and 13mm or larger
sphere for pumps rated at 1896 lpm or more.

4.6.4 The maximum combined shear stress for a pump shaft shall not exceed 30%
of the elastic limit in tension or be more than 18% of the ultimate tensile
strength.

4.6.5 All rotating elements shall be dynamically balanced.

4.6.6 Flange dimensions and bolt layouts used in pipe connections shall comply
with the requirements of ANSI B16.1.

4.6.7 A thread opening for pump connections shall comply with the requirements
of ANSI B1.20.1.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 24 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

4.7 Product Marking

4.7.1 Nameplates

Pumps, drivers and controllers shall be identified by a nameplate, made of

stainless steel indicating the following information

a. Pumps

i. Make/Model No.
ii. Type and Serial Number
iii. Impeller Size, mm.
iv. Rated Capacity, lpm
v. Total Dynamic Head, m.
vi. Head at 150%, m.
vii. Suction Operating Head, m.
viii. Pump Efficiency, %
ix. Rated Speed RPM
x. Brake Power
xi. No. of Stages
xii. Minimum submergence (Vertical Turbine Pump), mm.
xiii. Approval Rating/Listing
xiv. Unit Weight, kgs.
xv. Country of Origin
xvi. Inspection Code/Date
xvii. 90-TMSS-02

b. Electric Motor Drives

i. Make/Model No.
ii. Type and Serial Number
iii. Motor Start
iv. Motor Rating, kW
v. Service Factor
vi. Rated Power Supply Voltage/Phase/Hz.
vii. Full Load Amperage, Amps.
viii. Class of Insulation
ix. NEMA Design
x. Power Factor/Efficiency
xi. Rated Speed, RPM
xii. Approval Rating/Listing
xiii. Unit Weight, kgs.
xiv. Country of Origin
xv. Inspection Code/Date
xvi. 90-TMSS-02

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

4.7.2 Diesel Engine Drives

a. Make/Model No.
b. Type and Serial Number
c. Rated Power, kW
d. Rated Speed, RPM
e. Fuel Consumption, liters/hr.
f. No. of Cylinders
g. Voltage and Polarity
h. Gear Ratio
i. Approval Rating/Listing
j. Unit Weight, kgs.
k. Country of Origin
l. Inspection Code/Date
m. 90-TMSS-02

4.7.3 Motor Controllers and diesel engine controllers shall be labeled with "Fire
Pump Controller" on the front panel

a. Make/Model No.
b. Type and Serial Number
c. Part Number
d. Rated Power Supply Voltage/Phase/Hz.
e. System Pressure, bars
f. NEMA Size
g. Approval Rating/Listing
h. Unit Weight, kgs.
i. Country of Origin
j. Inspection Code/Date
k. 90-TMSS-02

4.8 Directional Arrow

A directional arrow shall be marked on each pump housing to indicate pump

rotation.

4.9 Instruction Manual

A fully illustrated Instruction Manual in English shall be delivered with each fire
water pumping unit, including the following information

4.9.1 The information mentioned in item 4.7 above.

4.9.2 A simplified description of the method of installation and O & M procedures.

If the fire water pumping unit is manufactured by more than one factory, each unit
shall have distinctive marking to clearly identify it as the product of a particular
factory.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

5.0 MOUNTING

5.1 The installation requirements of fire pumps shall be in accordance with NFPA 20
and the manufacturer's recommended instructions.

5.2 For horizontal fire pumps, pumps and drivers shall be aligned in accordance with the
latest edition of the Hydraulic Institute Standards for Centrifugal, Rotary and
Reciprocating Pumps.

5.3 The vibration of the electric motor or diesel engine drive for fire pump shall not
exceed the limits specified in ISO 3945. The procedure for measurements shall be in
accordance with ANSI S2.17.

6.0 TESTS

6.1 All fire water pumps shall be factory-tested in accordance with the applicable
performance tests as prescribed in NFPA 20.

6.1.1 Pump Performance Tests

a. Each individual fire pump shall be tested at the factory to provide

detailed performance data and to demonstrate its compliance with the
specification.

b. The fire pump shall be subjected to an operational test at rated speed for
at least five (5) operating conditions from shut-off and 150 % rated
capacity. The resulting performance curve showing pump efficiency,
flow rates, developed heads and power input shall be in accordance with
the pump rating.

c. The operational test shall be conducted with a positive suction pressure

to achieve the maximum brake power output required by the pump.

d. A vertical turbine shall be tested at rated speed with the least amount of
submergence and the maximum bearing span for the intended installation.

e. On completion of the required tests, certified pump curves showing

performance characteristics such as head, capacity, efficiency and brake
horsepower, etc. shall be prepared and provided.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 27 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

6.1.2 Hydrostatic Test

Each fire pump shall withstand a hydrostatic pressure test of no less than
1.50 times the sum of pump’s shut-off head plus it maximum allowable
suction head, but in no case less than 17.23 bars. Test shall be performed for
a period of no less than five (5) minutes and during such test, no
objectionable leakage shall occur at any joint. In the case of vertical turbine-
type pumps, both the discharge casting and pump bowl assembly shall be
tested.

6.1.3 Hydrostatic Test and Flushing

Suction piping of pump shall be flushed at a flow rate not less than indicated
in Table 6.1.3 (a) and (b).

Table 6.1.3 (a) Flow Rates for Stationary Pumps

Pipe Flow Pipe Size Flow

Size Rate (in) Rate
(mm) (L/mm) (gpm)
100 2,233 4 590
125 3,482 5 920
150 5,148 6 1,360
200 8,895 8 2,350
250 13,891 10 3,670
300 20023 12 5,290

Table 6.1.3(b) Flush Rates for Positive Displacement Pumps

Pipe Flow Pipe Size Flow

Size Rate (in) Rate
(mm) (L/mm) (gpm)
40 378.5 1-1/2 100
50 945.25 2 250
80 1514.0 3 400
100 1703.25 4 450
150 1892.5 6 500

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

a. Flushing:

Flushing shall occur prior to hydrostatic test.

b. Hydrostatic test:

Suction and discharge piping shall be hydrostatically tested at not less

than 13.8 bar (200 psi) pressure, or 3.4 bar (50 psi) in excess of the
maximum pressure to be maintained in the system, whichever is
greater. The pressure shall be maintained for 2 hours.

Field Acceptance Test:

Test of pump equipment , and flow test shall be done by individual or group
of individual who are authorized the pump manufacturer. Field testing, to be
witnessed by National Grid SA Representatives, and field report shall be
submitted to National Grid SA, for review and acceptance.

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 29 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

7.0 DATA SCHEDULE

FIRE WATER PUMPS

National Grid SA Enquiry Quotation No_______________ Date

National Grid SA Purchase Order No. Date

or Contract No.

National Grid SA PTS No./Project Title with J.O. No.

REFERENCE
SECTION NO. DESCRIPTION A B C

Project location elevation (m)

Ambient Temperature (ºC)
Service Water (Raw/Sea/Treated)
Service Water Temperature (ºC)

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 Fire Water Pumps

Make / Model No.
Type
Impeller Size (mm)
Rated Capacity (lpm)
Total Dynamic Head (m)
Head at 150% (m)
Net Positive Suction Head
(For horizontal Pumps) (m)
Minimum Submergence (For
Vertical Turbine Type pumps) (m)
Suction Operating Head (m)

'A' - National Grid SA SPECIFIED DATA / PARAMETERS

'B' - BIDDER / SUPPLIER / VENDOR / CONTRACTOR PROPOSED DATA /
PARAMETERS
'C' - REMARKS SUPPORTING THE PROPOSED DEVIATION IN COLUMN 'B'
(*) - DATA/PARAMETER TO BE PROVIDED / PROPOSED BY THE BIDDER /
SUPPLIER / VENDOR / CONTRACTOR IN COLUMN 'B'

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 30 OF 33

TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

7.0 DATA SCHEDULE

FIRE WATER PUMPS

REFERENCE
SECTION NO. DESCRIPTION A B C

Pump Efficiency (%)

Rated Speed (rpm)
Brake Power
No. of Stages
Approval Rating/Listing UL/FM

4.3 ELECTRIC MOTOR DRIVES

Make / Model No.
Type
Motor Starting
Motor Rating kW (HP)
Service Factor 1.15 max.
Rated Power Supply (V/Ph./Hz.)
Full Load Current (Amps)
Class of Insulation B
Power Factor/Efficiency
Rated Speed (rpm)
Approval Rating/Listing UL/FM

4.3 DIESEL ENGINE DRIVES

Make / Model No.
Type
Rated Power (kW)
Rated Speed (rpm)
Fuel Consumption (litres/hr.)
No. of cylinders
Voltage and polarity
Gear Ratio
Approval Rating/Listing UL/FM

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

7.0 DATA SCHEDULE

FIRE WATER PUMPS

REFERENCE
SECTION NO. DESCRIPTION A B C

4.3 CONTROLLERS
Make / Model No.
Type
Rated Power Supply (V/Ph./Hz.)
Rated Short Circuit Current (Amp.)
System pressure (bars)
Enclosure
Approval Rating/Listing UL/FM

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 90-TMSS-02, Rev. 01

7.0 DATA SCHEDULE

FIRE WATER PUMPS

A. ADDITIONAL TECHNICAL INFORMATION OR FEATURES SPECIFIED BY

NATIONAL GRID SA

B. ADDITIONAL SUPPLEMENTARY DATA OR FEATURES PROPOSED BY

BIDDER/VENDOR/SUPPLIER/CONTRACTOR

C. OTHER PARTICULARS TO BE FILLED UP BY BIDDER/VENDOR/SUPPLIER/

CONTRACTOR

Manufacturer Vendor/Supplier/
of Material/Equipment Contractor

Name of Company

Location and Office Address

Name and Signature of

Authorized Representative
and Date

Official Seal/Stamp
of the Company

90TMSS02R01/MHS Date of Approval: December 04, 2014 PAGE 33 OF 33