Professional Documents
Culture Documents
Contents
1) Introduction
2) Voluntary Action Plan
3) Energy-Saving Technologies
4) Utilization of Waste Materials
5) Challenges for the Future
6) International Collaborations
7) Conclusions
Heating
Long Products Furnace
Heating
Continuous Galvanizing Plate Furnace
Heating
Furnace
Continuous Annealing Hot coil
Finishing Cold Rolling Hot Rolling
Steel Products
Process Boundary
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved. 2
Introduction
Heating
Continuous Galvanizing Plate Furnace
CO2
Heating
Furnace
Energy Continuous Annealing Hot coil
Cold Rolling Hot Rolling
Supply Finishing
Process Boundary
In 1996 the Japan Iron and Steel Federation launched its voluntary
initiatives with the following action plans.
1) Challenge to save energy in the process by -10%
between 1990 and 2010
2) Challenge to use 1 million tons of waste materials
in the process under the condition of establishing
classification and collecting scheme by local
government. (equals to -1.5% of energy).
3) Further utilization of unused waste energy in the
local communities.
4) Contribution to energy-saving in the communities
through “Eco-products” and byproducts.
5) Contribution to world wide energy-saving through
technology transfer.
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved. 5
Voluntary Action Plan
2400
2402
2354
2300 2340 Contributins through Byproducts
2010Target 2267PJ (-10%)
2200 -9.2 Million ton-CO2
Mt-CO 2 1990 1995 2000 2005
CO 2 Emission t-CO2 Assumption of Calculation
-6.9%
Conversion from Cement to Slag : 450kg-slag/t-cement
200 195.3
1000 CO2 Reduction Effect : 312kg-CO2/t-cement 924
-4.7% -7.4% 900
Domestic
800 Export 715
190 700 483
600 578
511 Domestic –4.8Mt
186.1 500
180 181.9 400
550
180.9 525
300 464
2010Target 177.7Mt (-9%) 200 441
Export –4.4Mt
170 100 165
0 47 53
1990 1995 2000 2005
160 -13.4 Million ton-CO2
150
1990 1995 2000 2005 Kyoto Mechanism
Crude Steel Production (Mt)
1990 1995 2000 2005
112 100 107 113
-5.6 Million ton-CO2
2)Process Optimization HCR, ACC etc. AI, SCN etc. never ending improvement
3)Enhancement of Bypro. Gas Recovery Gas Holder, ACC H2 Supply, CO2 Capture
4)Waste Heat Recovery TRT, CDQ, etc Regenerative Burner etc. Low Temp. Recovery and Use
Process Innovation
Process Optimization
Recovery
Utilization of Wastes
‘73 ‘80 ‘90 ‘00 ‘10
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved. 8
Energy-
Energy-Saving Technologies
Cooling Chamber
DC
Blast VS
Furnace To Gas holder
Blast Blower Hot Stove VS
M BL
TRT G
195℃ 85℃
BFG
Air
OG System
Drum
Water
接触
Direct
伝熱部
Heat
Sensible heat of BOF Exchang
gas is recovered by a er
Dust Collector
waste-heat boiler
Primary BOF Gas
equipped in the OG Radiator
system.
Upper Hood
BOF
熱 熱
140 80 回
回
収 120 収
蒸
蒸 100 60
気
気 80 比
量 60 40
率
40 20
(t/H)
(t/H) 20
0 0 (%)
79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03
年度
Fiscal Year
Capacity : 300MW
Fuel : mixed BFG (4.4MJ/Nm3)
Gas temp. : 1300deg.C
Efficiency : 47.5%
LP Steam
MP Steam
Waste-heat Recovery Boiler HP Steam
Gas Compressor
Air Filter
Steam Turbine Power to grid
Gas Turbine Generator
Combustion
Chamber
Cooling Water
BFG+COG
Gas Filter
Gas Cooler
Coke Blast
Fluidized bed dryer Coke quenching car furnace
×
CO2 (A) + CO2 (B) CO2 (A’) + ZERO
Pre-crusher
Waste plastic
廃プラ受入
Compressed Package
1m x 1m x 1m
200 – 300 kg Secondary Crushed tips
20 x 20 mm
Plastic Pellets
25 mmD x 40 mmL
40% COG
Power Plant
Fuel Cell (in future)
40% Oils
Plastic Materials
Paints etc.
20% Coke
Reducing Agent for BF
Coke Oven
200
150
100 70
30 30
0
1997 1998 1999 2000 2001 2002 2003 2004 2005
Japanese government
disclosed a scenario for
establishing a hydrogen based 15million FCVs
12.5GW FCGs
Coke oven gas in steel plant
becomes a promising
candidate for hydrogen source.
COG H2 H2
H2
Easy equipment
CO2 absorber
Blast Furnace
Steel Process
0
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
00
05
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
20
20
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved. 25
International Collaborations
200
CIS
150
USA China
Jpn
Japan
100
France
Germany
50 Korea
India
0
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
00
05
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
20
20
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved. 26
International Collaborations
Japan
600
Germany
OECD
EU15 USA
400
China France
CIS UK
200 World average
Real GDP is calculated based on the annual GDP and exchange rates of 2000.
India Domestic steel consumption is defined as “National production + import – export”.
0
0 10000 20000 30000 40000 50000
GDP ($/capita)
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved. 27
International Collaborations
Private Project
7 (900kt-CO2/year) 580
290 310
Korea
China
20
India 7
Thai
コークス Top-
Top-pressure Recovery
Coke 乾式消火設備
Dry Quenching 高炉炉頂圧回 転炉ガス回収設備
BOF Gas Recovery
( CDQ) Turbine
収設備( TRT)
(%) 0 50 100 (%) 0 50 100 (%) 0 50 100
Japan
日本 8 5 Japan
日本 100 1 0 0Japan
日本 100
Korea
韓国 50 韓国
Korea 100 1 0 0Korea
韓国 25
米国
US 0 米国
US 2 米国
US 11
Germany
ドイツ 33 Germany
ドイツ 24 Germany
ドイツ 0
Africa
59 (2)
Latin America
73 (5)
JI Candidates:3370kt-CO2(10Projects)
Established in 2005
6 partners: Australia, China, India, Japan, Korea, US
To cope with both increasing energy needs and climate change
Focus on technology
To complement Kyoto Protocol
Cleaner fossil energy/ Renewable energy and distributed generation/ Power generation
and transmission / Steel / Aluminum/ Cement/ Coal mining/ Buildings and Appliances
SOACT Handbook is
under compiling to be
shared state-of-art
technologies relating
environmental
protection and
energy saving by the
member countries.
1,130Mt/year
Others 130 650Mt/year 1,000Mt/year
Australia 10
India 40
Korea 50
USA 90 460Mt/year
ugh io n: n
l: thro a t tio P
e ra k l e n A c
r al: a : AP
a t a g r y e i es
lt i-l Br e
S in nta
y-la -Chin
t
n tr
Mu CO 2
V olu B an
p cou
I Ja 6
IIS
China 350 460Mt/year
Japan 110
CIS 110
Canada 20
Other EU 60
EU15 160
EU
North
ULCOS
American
Program
*Ultra Low CO2 Steelmaking
Korea Japan
Program Program
JISF
CO2 separation
Hydrogen production etc.
South
American
Program
Future Directions
Past Present Future
Energy Saving through Performance Improvement
Steel Products and Byproducts
(eg.HITEN)
Process Innovation
Energy-Saving in Process
(eg.SCOPE-21)
APP, Bilateral etc.
International Collaboration
IISI CO2 Breakthrough
Waste Material Utilization
(Waste Plastics/Tires, Dust/Sludge)
Cross Sector Approach Hydrogen Supply