Professional Documents
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GKB was originally started by the four Gupta brothers, all of whom are
today much respected and renowned figures in the ophthalmic optics
business in India.
Mr. Mahendra K. Gupta, the youngest in the family was looking after
exports in addition to other responsibilities. In 1982, he was the first to
leave the nest when he moved to Goa to set up a 100% export oriented
unit at a total project cost of Rupees 45 lakhs. In 1985, a prescription
laboratory was started under the banner of Goa Optolab Pvt. Ltd. A
branch-manufacturing unit at Delhi followed this.
When the family decided to part ways in 1991, Goa Optolab came
under the wings of Mr. Mahendra K. Gupta. Under his dynamic vision
and leadership the company has grown by leaps and bounds.
He founded the GKB Hi-Tech Group that soon came to be reckoned
amongst the leading manufacturers in India for both glass and plastic
ophthalmic lenses.
Currently, his two technocrat director sons, Mr. Shobit Gupta and Mr.
Neeraj Gupta ably assist Mr.Mahendra K. Gupta in running the three
companies under the GKB Hi-Tech Group umbrella. The three
companies are: Goa Optolab Pvt. Ltd., which manufactures
prescription lenses and directly supplies to Opticians worldwide; GKB
Hi-Tech Lenses, which manufactures glass and plastic ophthalmic
lenses for both export and the domestic market, and GKB Optolab Pvt.
Ltd., which takes care of the growing retail operations.
At an early stage GKB Hi-Tech realised that creating awareness for the
more expensive value added products like lightweight plastic lenses,
progressive lenses and AR coated lenses could not be left alone to the
traditional opticians. So they set about creating an awareness network
for these value-added products by opening their own retail showrooms.
Manufacturing Process:
1. Taping
A special surface saver tape is applied on to the front surface of the
lens to prevent it from any damage.
2. Blocking
The semi-finished lens is then blocked on CNC blockers using low
melting alloys. The CNC blocker reads the Rx data from the Rx server
and automatically induces required prism, de-centeration and axis in
the semi-finished lens.
3. Generating
Here the semi finished lens is cut to its final curve and thickness by a
diamond tool. This operation is done on a machine called generator.
This is a versatile machine, which can cut the desired curve on the
semi finished lens surface, fast and accurate. The generator also reads
the data from the Rx server.
4. Smoothing
Smoothing is removing the grinding marks from the surface of the semi
-finished lens without changing its curvature. Here the lens is brought
to the exact curve required and surface is smoothened not to have any
mark or scratches.
5. Polishing
This operation is identical to the previous one. The lens is polished on
a felt pad or a special plastic pad by a very fine polishing chemical
mixed with water.
6. Quality Control Check
To ensure that lenses do not have any surface defect, have the right
thickness and accurate power; stringent quality check is done using
high-end lensometers by our qualified personnel.
7. Hard Coating
In this process, the lens is super cleaned by ultrasonic, then dipped in
lacquer maintained in super clean environment and at sub zero
temperature. The lens is then withdrawn from this lacquer by robot PC
controls and goes through 2 types of polymerization. 1st stage - 750C
for 5 minutes. 2nd stage - 1150C for 2 hours.
8. AR Coating (Anti-Reflection Coating)
The application of an AR coating can virtually eliminate unpleasant
mirroring effects and reflections in the lenses that can impede vision.
The process of AR coating varies from mineral or organic lenses and
also varies as per refractive index of the lenses.
Types Of Lenses
Bi Focal Lenses:
These type of lenses have two segments - one for distance and one for
reading, combined in one lens. There is a visible line between the two
segments. They come in 2 different designs to suit different uses and the
customer's preference.
Kryptok Bifocal:
The inner segment is round in shape, and usually 28mm in size
They are 20% to 50% thinner and the wearer can be sure of having
lenses that don't put weight on his/her nose
More discrete lenses offering a more aesthetic setting for the eye and
yet allows for a wide range of frames. The wearer's eyes are no longer
concealed behind thick lenses.
Ideally suited for AR (Anti-Reflection) coating to further eliminate short
images and improve transmission.
Organic Mineral
Normal 1.498 1.523
Hi Index 1.56 1.6
1.601 1.7
1.67 1.8
1.74 1.9
Progressives:
When people reach the age of 40, they start to have difficulty focusing objects
at close range. Single vision lenses can no longer be used for the entire range
of vision from near to far. As well as, traditional bifocal lenses provide clear
vision of objects in the distance and near ranges. Thus, everything in between
remains blurred. And, the visible dividing line is a sign showing everyone that
you are wearing bifocals.
Progressive lenses have different prescription segments blended onto the
lens, but without a visible line. There is a gradual change from the distance
vision at the top of the lens to the near vision at the bottom.
Many people find that the Progressive give them more natural vision from
near to middle to distance, and are more relaxing to wear, as the progression
imitates natural focusing and they can see better. In all Progressives, there
are three main are: Distance, Reading and Intermediate.
OPTION A - Transitions TM:
They are unique variable tint lenses that offer all day comfort protection,
versatility, value and style.
How do Transitions TM work?
Active Adults
Protection from glare and UV rays is important for the comfort and quality of
your vision today. It's also important for long-term care of your eyes. It's never
too late to help protect against the cumulative effects of UV rays, which can
lead to eye conditions that compromise the quality of your vision.
Photochromatic Lens: They can change from clear state to dark tint when
exposed to sunlight. These lenses can be used throughout the year, indoors
or outdoors, in all climates and for various activities. Another advantage of
these lenses is that they are available in all lens material and design. Popular
colors are Grey and Brown.
UV Lens:
UV-A is absorbed primary by the lens of the eye, although a small percentage
penetrates the ocular media to reach the retina. UV-A is referred to as the
"near" UV ray. UV-B the "middle wave" ultraviolet radiation is absorbed by the
cornea and the lens but it can also reach the retina. UV-C is absorbed by the
zone in the stratosphere and is called the "far" UV ray.
The intensity of UV rays exposure depends on
They give complete protection from UV rays even if you have normal vision.
Doctors recommend these lenses whenever you are outside to ensure 100%
UV-B protection.
Hard Coating:
It is a special coating done on plastic lenses and polycarbonate lenses to
make them scratch resistant which means that a normal CR-39 when used by
any customer tends to get scratched due to its softness and if they are hard
coated then scratches caused due to normal day to day usage by the
customer is protected by this coating.
The coating has a tendency of scratch resistance. It will not make the lens
scratch proof. Scratch resistance means that the tendency of the lens surface
to get scratched is reduced and scratch proof is that the entire lens will not get
scratched at all.
Advantages:
AR (Anti-Reflection) coating:
To improve both the vision through the lenses and the appearance of the
glasses, an anti-reflective coating (also called AR coating) is applied. AR
coatings are similar to the coatings found on microscopes and camera lenses.
They consist of several layers of metal oxides applied to the front and back
lens surfaces. Because of the layering effect, AR coatings sometimes have a
hint of green or purple color, depending on the individual manufacturer's
formula.
Each layer is scientifically calculated to block reflected light. The result is that
you'll see a reduction in glare, annoying reflections and halos around lights.
This is a great safety benefit when you're driving at night.
Also, anti-reflective coating reduces both internal and external reflections on
the lenses themselves, creating a nicer cosmetic appearance. Internal
reflections appear as rings that make lenses look thick. External reflections
mask your eyes from a clear, complete view when someone is looking at you.
So with an anti-reflective coating, eyeglass lenses appear thin or non-existent,
and your eyes look more natural.
Anyone on TV or whose photo is taken often benefits tremendously from the
coating, but really, all eyeglass wearers would benefit from an anti-reflective
coating from a cosmetic point of view. If you have a strong prescription, you
can use the AR coating in conjunction with high-index lenses to make your
glasses look and feel as thin as possible.
With sunglass lenses, an AR coating is better applied only to the back surface
of the lens (the surface nearest the eye). Because sunglass lenses are so
dark, the AR coating can wind up looking smeary on the front surface. Coating
the back side helps reduce the reflections of light that enter from behind you
and bounce off the surface into your eyes. A back-side coated sun lens is
much more comfortable than an uncoated sunglass
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