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Application Handbook

Gas Turbine Package


SGT5-PAC 4000F

– disconnected (main and auxiliary contacts disconnected)

Each withdrawable unit is equipped with the following mechanical interlocked indications:
– main breaker Open/Closed
– position of withdrawable unit (connected-test-disconnected)
The main breaker of a withdrawable unit can be mechanically switched off for emergency
reasons locally at the switchgear.

The following types of withdrawable units are normally used:


– motor starter
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– cable feeder
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of damages.

– multiple cable feeder


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Multiple cable feeders have a various number of feeder circuits mounted on a common unit.
of its

patent are

Each unit has individual feeder circuits which are protected by MCB’s or MCCB’s. The unit is
utilization of
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semi-withdrawable and can be removed after the outgoing cables are disconnected.
or design
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model or
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LV DC Switchgear
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LV DC switchgear is used to distribute the DC power directly to the turbine package con-
of this

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sumers. The battery chargers with battery back-up are connected to the DC switchgear and
and/or editing
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provide the main infeed.


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LV DC switchgear features:
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– fully factory assembled equipment


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– double or single sided free standing, self supporting panels


– natural cooling
– segregated compartments for busbar and switching devices

DC - PANELS
The DC switchgear panels are designed for cable connection from below.

Depending on feeder type and rating different switching components are used:
– incoming feeder with load disconnector
– motor starter with fused disconnector - contactor combination
– cable feeder with molded case circuit breaker, miniature circuit breaker or fused discon-
nector

Siemens Energy Sector Section 2.6.2.


3.6.2. Low Voltage Systems
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Siemens Energy Sector
/ Revision:
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non binding- values / For information only
12 (11/2016)
the actual short circuit current.

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Section 2.6.2.
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3.6.2. Low Voltage Systems
All switching components are of double-pole type, capable of breaking the load current and
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

DC and Uninterruptible Power Supply System


The uninterruptible power supply consists of 220 V DC (battery and charger) and 24 V DC
(220/24 V DC/DC converter) systems.
The 220 V DC system provides power for designated consumers (e.g. protection, control
voltage, emergency oil pump), thus ensuring a secure run down of the turboset without the
need for manual intervention in case of total loss of the AC supply.
The 220 V DC system for each unit consists of 2x100% battery chargers connected via indi-
vidual fuses to one 100% battery. One battery charger is supplied from the normal AC bus,
and the second is supplied from the essential AC bus. The battery has an adequate capacity
to supply the emergency loads for 1 hour.
The 24 V DC system is powered via 2x100% redundant DC/DC converters. Their mains are
communication

taken from the 220 V DC battery system. The primary consumers of 24 V DC are the main
and communication
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Turbine Control System (TCS) cabinets. Each TCS cabinet is designed to receive two in-
damages. All
of damages.

feeds from the redundant DC/DC converters via decoupling diodes.


contents and

It is recommended, that the AC consumers which are sensitive to short power failures, e.g.
its contents

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are reserved.
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the operation and monitoring computers for the operator and the application server, shall be
of its

patent are

powered from an external uninterruptible power system, which is not in the scope of Siemens
utilization of
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design patent
as utilization
held liable

Gas Turbine Package. The UPS demand of one Gas Turbine Package is less than 4 kVA.
or design
be held
well as

If requested, a regulated single-phase 230 V inverter can be provided as an add-on option,


will be
as well

model or
Offenders will

which is fed from the 220 V DC system. This inverter is provided with static bypass switch to
utility model
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the low voltage switchgear (More details in Chapter “Inverter”).


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Battery
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Batteries provide a secure power supply to essential Turbine Package DC loads in the case
to others

that there is a total loss of AC power.


Transmittal,
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thereof

EQUIPMENT DESCRIPTION
The batteries have the following features:
– Lead-acid type battery
– Low internal resistance
– Minimum electrolyte decomposition of the water under float charge conditions
– Maintenance-free operation for approximately 5 years in accordance with DIN VDE
– High-impact-resistant, temperature-resistant transparent or translucent plastic container
– Enclosed design
– Safety vent plug system
– Bolted pole connectors, insulated poles and connectors
– Low antimony-type batteries (Sb ≤ 3 %)

Siemens Energy Sector Section 2.6.3.


3.6.3. DC and Uninterruptible Power Supply
Systems
AHB54FGTPACR10
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

OPERATIONAL ASPECTS
The DC power supply operates without additional regulating cells or corresponding switching
devices. The batteries are operated in parallel standby mode and are kept fully charged dur-
ing normal operation of the Turbine Package.
The operating voltage is 2.23 V per cell where no additional charging is necessary. Therefore
disconnection of the loads is only required in exceptional events, e.g. quick-charging of the
lead-acid batteries after emergency discharge.
The discharge current can be drawn for a period of 1 hour after occurrence of an emergency
case. The current varies over time as a result of the static and dynamic loads.
During the discharge time the voltage of the lead-acid battery does not drop below the mini-
mum values which are permitted for the loads. The voltage drops across the cables, fuses,
shunts and isolating diodes are considered in the battery system calculation.
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Battery Charger
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Battery chargers are interconnected with the stationary lead-acid battery system. They as-
for payment

sure uninterruptible power supply to DC loads of the Turbine Package. The battery chargers
of its

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are designed for the necessary load current according to the actual static load balance and
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float charge the batteries simultaneously.


or design
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will be
as well

model or

EQUIPMENT DESCRIPTION
Offenders will
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The battery chargers have the following features:


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– Rectifier in three-phase full-wave bridge circuit with full control


or registration
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Standard design with full electronic operation


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– Operation to an IU-characteristic with high temperature stability


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Operation without parallel battery system possible


without express


created by
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Functionally tested in the factory


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Dimensioned according to DC load balance


to others


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– Integrated supervision of thyristor fuses


thereof

– Battery charger housed in metal-clad cubicle with doors at the front


– All equipment installed is accessible from the front side
– Equipped with monitoring devices and measuring instruments
At currents below the rated current, a voltage controller holds the output voltage constant. In
the event of overload, a current controller takes over from the voltage controller.
OPERATIONAL ASPECTS
The chargers can be operated in different charging modes e.g.:
Constant current/constant voltage (IU) characteristic with 2.23 V/cell (normal compensating
float charging mode I/U as per DIN 41773 or equivalent)
Constant current/constant voltage (IU) characteristic with 2.4 V/cell (boost charging mode)

Siemens Energy Sector Section 2.6.3.


3.6.3. DC and Uninterruptible Power Supply
Systems
AHB54FGTPACR10
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

DC/DC Converter
DC/DC converters are provided to supply the 24 V loads of the Turbine Package. Their
mains supply is taken from the 220 V DC switchgear.
EQUIPMENT DESCRIPTION
The DC/DC converters have the following features:
– Converters are designed for continuous operation
– All equipment installed is accessible from the front side
– Prevention of overloading due to automatic current limitation
– Automatically delayed trip in case of undervoltage
– MCB’s and switches for the outgoing feeders are integrated in the converter cubicle
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– Equipped with monitoring devices and measuring instruments


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Inverter
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The inverter for uninterruptible LV AC power supply within power control center is an add-on
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option.
or design
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The static inverter provides power to essential AC loads (e.g. Operating and Monitoring
will be
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model or
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utility model

computers) which require uninterruptible power supply. The mains input voltage is taken from
document as
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the 220 V DC switchgear. The integrated static bypass switch automatically switches to a
of aa utility

backup power supply in the case that the inverter or the corresponding DC supply fails so
are prohibited.
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that the power supply is not inerrupted.


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EQUIPMENT DESCRIPTION
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The inverter has the following features:


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– Suitable for continuous operation in the nominal or emergency power mode


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– Housed in a metal-clad cubicle with doors at the frontside


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– All equipment installed is accessible from the front side


Transmittal,
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thereof

– Standard design with full electronic control


– Integrated manual bypass switch for service activities
– Equipped with monitoring devices and measuring instruments
– MCB’s for the outgoing feeders are integrated in the inverter cubicle

Siemens Energy Sector Section 2.6.3.


3.6.3. DC and Uninterruptible Power Supply
Systems
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

SEE and SFC including Transformer


Static Excitation Equipment
POWER SECTION
The exciter comprises an exciter transformer and a thyristor assembly in a three-phase fully
controlled bridge connection.
For safe shut down the power section also includes a field suppressor which reduces the
current in the bridge circuit after operating the power bridges in inverter mode. If energy
feedback is not possible due to a grid fault, the field current will be reduced via a de-
excitation resistor which is designed accordingly.
The thyristors in the bridge branches are protected by semiconductor fuses. Over voltage
protection is provided by a crowbar installed on DC output side of the SEE.
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The power section is forced air cooled by redundant fans.


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CLOSED-LOOP CONTROL
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The closed loop control for generator voltage comprises two redundant digital automatic volt-
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age regulators. The inactive channel is always in hot standby and the set points will be ad-
or design
be held

justed via the automatic follow-up function. Each automatic channel includes its own manual
well as
will be
as well

controller for field current control.


model or
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The manual controller mode is used for commissioning purposes and generator protection
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tests. When the SEE is operated in manual controller mode, the permitted values of the exci-
are prohibited.
of this

registration of

tation current are limited by the load condition of the generator (no load, on load). The opera-
or registration
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and/or editing

tor has to ensure that the generator is operated within its capabilities.
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When connected to the grid and automatic mode is selected, the generator voltage set-point
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will be held within the generator voltage regulation range of 95% to 105%, where 100% gen-
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erator voltage represent generator rated voltage.


created by
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The limiting functions of the automatic channel ensure that the generator is operated within
its capability limits during grid operation. The following limiting and control functions are in-
to others

cluded:
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thereof

– Stator current limitation


– Max. rotor current limitation (field forcing)
– Over excitation limitation (field current)
– Under excitation limitation
– V/f limitation
– Settable droop for reactive power
– Power System Stabiliser (PSS) as feature of the closed loop control

POWER SUPPLY
The SEE is fed via the SEE transformer from the medium-voltage supply of the power plant’s
auxiliary power supply system.

Siemens Energy Sector Section 2.6.4.


3.6.4. SEE and SFC including Transformer
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

OPERATING ASPECTS
The Static Excitation Equipment (SEE) generates a magnetic field in the generator. The ex-
citer energy is fed via collector rings to the rotor winding.
The communication interface between the SEE and TCS is a redundant PROFI bus DP con-
nection. The standard telegram from the SEE to the TCS has a bidirectional design. Signal
exchange to the SEE comprises all commands for SEE and SFC operation and the set-point
values for different SEE closed loop controls. The opposite direction from the SEE to the
TCS includes the feedback signals, actual values and several alarm signals.
An operator control panel is installed on the front door of the control cabinet. Local or remote
operation can be selected by using the key switch at the control cabinet.
During normal generator operation, the set-points are set in the TCS control room. All actual
values and status messages that are required for operation will be sent to the TCS control
communication
and communication

room. Additionally, all transmitted messages can be displayed more detailed on the local
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operator panel.
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Starting Frequency Converter


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POWER SECTION
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The power section of the starting frequency converter consists of the following components:
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– Two fully controlled three-phase thyristor bridges, one line-side converter and one gen-
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– Current DC link reactor decouples the line side and generator side converters
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Surge arresters on the line side and generator side converter


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– Radial fans for heat dissipation


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– The thyristor bridge will be synchronized via a Yy voltage transformer installed in the me-
Transmittal, reproduction,
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dium voltage equipment, with 100V secondary voltage


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CLOSED-LOOP CONTROL
The line-side converter is operated in rectifier mode and directs the active power taken from
the power supply to the DC link. The closed-loop control consists of a closed-loop speed
control with subsidiary closed-loop current control and a gating unit set which provides the
ignition pulses that are required to control the converter.
The generator-side converter is operated in inverter mode in load-controlled operation. The
maximum delay angle is altered as a function of the speed and the DC link current.
The current in the generator-side converter is commutated by the machine’s terminal voltage.
The DC link current is switched from one stator winding to the next to establish a rotating
field in the three-phase stator winding thus operating the generator as synchronous motor.
At start up and up to a minimum speed, the terminal voltage of the generator is not sufficient
for commutation in the generator-side converter. By operating the line side converter in in-
verter mode, the DC link current will be reduced to zero in order to ensure correct commuta-
tion of the thyristors.

Siemens Energy Sector Section 2.6.4.


3.6.4. SEE and SFC including Transformer
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
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3.6.4.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

The rotor position is determined by the voltage induced in the stator winding. An additional
rotor position detector is not necessary.

OPEN-LOOP CONTROL
The open-loop and closed-loop control for the SFC operates in coordination with the associ-
ated SEE equipment. During SFC operation, the SFC signal exchange with the TCS is real-
ized via the existing PROFI bus communication interface with the SEE of the turbine set that
will be started.
The SFC’s responds to faults in 3 different ways:
– Trip: Triggers the SFC to trip for critical faults
– Warning: Indicates faults without interrupting operation
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– Not ready: Blocks the SFC from operating


damages. All
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The actual values for the turbine set speed and DC link current during start operation can be
contents and

displayed locally.
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reserved.
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POWER SUPPLY
or design
be held
well as

The SFC is fed via the SFC transformer from the medium-voltage supply of the power plant’s
will be
as well

model or
Offenders will

auxiliary power supply system.


utility model
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OPERATING ASPECTS
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The SFC is used to drive the generator in synchronous motor operation mode to accelerate
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the gas turbine set. Synchronous motor operation requires excitation power fed to generator
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field windings over the complete speed range. During SFC operation the SEE controls the
without express
created by

excitation current according to the SFC requirements.


created
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SFC operation is automatically controlled by the TCS sub group control for each operating
to others

mode, except washing mode.


Transmittal,
thereof to

The SFC is designed for four consecutive gas turbine starts with 2.5 minute pauses between
thereof

starts. After 4 consecutive starts, a cooling down time of at least 2 h must be observed.
The starting frequency converter is designed for the following operating modes:

Unit Start The SFC provides rated output power to start up the gas turbine set. The
gas turbine will be fired at a low speed range and the SFC supports the
acceleration until self-sustaining speed of gas turbine is reached and
switches off at 70% of nominal speed.
Washing The turbine is turned to clean the gas turbine compressor and turbine
blades. Depending on turbine type, constant or variable speed operation
can be provided at a low speed range. The gas turbine is not fired during
this operation. This mode is initiated manually from the TCS.

Siemens Energy Sector Section 2.6.4.


3.6.4. SEE and SFC including Transformer
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
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3.6.4.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Purging The gas turbine must operate in purge mode prior to each gas turbine start.
Residual ignitable gases are blown out of the stack and/or the heat recov-
ery steam generator of simple-cycle or combined-cycle units. Depending on
the turbine type, constant or variable speed operation can be provided at a
low speed range. Purging operation for the stack will be performed for 10
Minutes. The gas turbine is not fired during this operation.

CONNECTION TO GENERATOR CIRCUIT BREAKER


To perform a start-up of the gas turbine, the generator circuit breaker must be equipped with
a start-up isolator, which gives the possibility to feed SFC power to the generator stator wind-
ings. During SFC operation, the generator stator voltage is limited to SFC nominal voltage.
During generator operation, the external isolator must be kept open to avoid damage to the
power section of the SFC caused by the higher generator voltage. In the arrangement of the
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isolator assembly, the fuses must be installed on the side of the isolator that connects to the
damages. All

SFC output. These fuses protect the power cables between the start-up isolator and the SFC
of damages.

power section against a generator-driven overcurrent, which can occur under certain fault
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conditions.
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The fuses must be installed in all 3 phases. The fuses and the necessary monitoring contacts
of its

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(1 micro switch per phase necessary) are in the Siemens scope of supply. Depending on the
held liable

SFC type, the following fuses must be installed in the start-up isolator assembly:
or design
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SFC Type Fuse Type Manufacturer Number of fuses per phase


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5.0 MW 38URD173TTF0400 MERSEN 4


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Transformers for SEE and SFC


Transmittal, reproduction,
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The low voltage transformers for the SFC and SEE are cast-resin transformers.
Transmittal,
thereof to
thereof

MAIN CHARACTERISTICS
The SFC and SEE transformers are three-phase, two-winding power transformers with fol-
lowing design:
– Iron core with three shanks
– Dry-type insulation
– AN cooling system
– Aluminum foil HV windings and aluminum strip LV windings.
– Temperature detectors in LV coils of each phase
– Temperature detector in the middle core shank
– Tapping links on the HV side which can be adjusted under de-energized condition
– For outdoor installation a metal enclosure is provided with IP23DHW protection degree.

Siemens Energy Sector Section 2.6.4.


3.6.4. SEE and SFC including Transformer
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
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3.6.4.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Protection, Synchronization, Measuring


Generator Protection
TASK AND FUNCTION
The electrical generator protection serves to protect the generator.
CHARACTERISTICS
The protection relays are of the numerical type. The main features are as follows:
– Different protective and supervisory functions are implemented in each relay.
– Each housing contains a protective device that includes a DC/DC converter for the power
supply, potential and current transformers, A/D converter, electronic unit, watch dog, bi-
communication

nary inputs and trip relays.


and communication
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– Fully digital measured value processing and control from data acquisition and digitaliza-
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tion of measured values up to the trip decision for the circuit breakers.
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reserved.
are reserved.
payment of

– The internal processing circuits are galvanically isolated from the measurement inputs,
for payment

external control signals, shielded communication links and power supply circuit.
of its

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– Microcomputer based design provides self-monitoring functions to ensure proper func-


or design
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tionality of the complete relay.


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Annunciation of malfunctions.
utility model


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– Numerical processing eliminates drift of measured values, trigger thresholds or curve


are prohibited.

characteristics caused by temperature effects or ageing.


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– In the event of faults, the current and voltage values are recorded and stored in the de-
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vice to assist with trouble-shooting.


express authorization
dissemination and/or

grant or
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– The integrated clock management system stamps the time and date for each event in-
by patent
without express

cluding fault events. The time and date are synchronized with the turbine I&C system.
created by
created
Transmittal, reproduction,
others without

– Measured and calculated real time values can be shown on the integrated LC display.
to others

– Integrated control and/or numeric keys in conjunction with the LC display facilitate local
Transmittal,

interaction with the protection device. A serial operator interface (PC port) on the front
thereof to
thereof

panel is provided for local communications through a personal computer using DIGSI®
software.
– The menu-guided software (DIGSI®) provided allows convenient access to settings and
parameterization as well as readout of process and fault signals and fault records.
– All application specific data is stored on EEPROMs, so that no information is lost even
when the device is switched off (no batteries required).
– All operational alarms, global alarms as well as settings and self-monitoring alarms will
be stored.
– Insensitive to voltage and current transformer errors, transient conditions and interfer-
ence.
– The protection relays can be programmed to lock-out the trip commands. The signals can
be reset manually. Outputs for tripping are directly hardwired to the circuit breaker trip
coils or to devices which will be tripped.

Siemens Energy Sector Section 2.6.5.


3.6.5. Protection, Synchronization, Metering and
Measuring
AHB54FGTPACR10
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3.6.5.
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Restricted
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

– The protection cubicles are designed with a common 2 x 100% power supply, coming
from independent DC supplies where possible. Loss of either power supply is an-
nounced.
PROTECTION FUNCTIONS
The protection functions are divided into protection group 1 and 2. Group 1 and 2 are imple-
mented in different relays which are located in different panels. The complete partitioning of
the protection functions is subject to adjustment by the contractor during project execution.
GENERATOR PROTECTION
Protection Group 1 ANSI No. Protection Group 2 ANSI No.
Generator differential protection 87G Generator differential protection 87G
Rotor earth fault protection 64F
communication
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rights
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(1-3 Hz voltage injection method)


damages. All
of damages.

Stator earth fault prot. (100%) 64G


contents and

(20 Hz voltage injection method)


its contents

reserved.
are reserved.
payment of
for payment

Stator earth fault prot. (90%) 51G Stator earth fault prot. (90%) 59N
of its

patent are
utilization of
liable for

(rms value at secondary of neu- (displacement method via open


design patent
as utilization
held liable

tral earthing transformer) delta winding)


or design
be held
well as
will be

Reverse power protection 32R Reverse power protection 32R


as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

Impedance protection 21 Impedance protection 21


of aa utility
are prohibited.

Definite time overcurrent prot. 51 Definite time overcurrent prot. 51


of this

registration of
or registration
editing of

(long time delay: Itend>) (long time delay: Itend>)


and/or editing
authorization are

(In Generator prot. when Transformer (In Generator prot. when Transformer
express authorization
dissemination and/or

grant or
patent grant

prot. is not in SIEMENS scope.) prot. is not in SIEMENS scope.)


reproduction, dissemination

by patent

Underexcitation protection 40 Underexcitation protection 40


without express
created by
created

Overvoltage protection 59 Overvoltage protection 59


Transmittal, reproduction,
others without
to others

Overfrequency protection 81 Overfrequency protection 81


Transmittal,

- stage 1 (grid disconnection) - stage 1 (grid disconnection)


thereof to
thereof

- stage 2 (turbine shut down) - stage 2 (turbine shut down)


Underfrequency protection 81 Underfrequency protection 81
- stage 1 (grid disconnection) - stage 1 (grid disconnection)
- stage 2 (turbine shut down) - stage 2 (turbine shut down)
Breaker failure protection 50BF Breaker failure protection 50BF
(for units with Generator CB) (for units with Generator CB)
Inadvertent energization 50/27 Inadvertent energization 50/27
Generator unbalanced load prot. 46 Generator unbalanced load prot. 46
Out of step protection 78 Out of step protection 78
Overexcitation protection U/f 24 Overexcitation protection U/f 24
SFC earth fault monitoring 59NDC
(for starting frequency converter)

Siemens Energy Sector Section 2.6.5.


3.6.5. Protection, Synchronization, Metering and
Measuring
AHB54FGTPACR10
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3.6.5.
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Restricted
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Protection Group 1 ANSI No. Protection Group 2 ANSI No.


Generator voltage monitoring 60FL Generator voltage monitoring 60FL
Trip circuit supervision Gen CB 74TC-G Trip circuit supervision Gen CB 74TC-G
(for units with Generator CB) (for units with Generator CB)
Trip circuit supervision Unit CB 74TC-U Trip circuit supervision Unit CB 74TC-U
(In Generator prot. when Transformer (In Generator prot. when Transformer
prot. is not in SIEMENS scope.) prot. is not in SIEMENS scope.)

For further information concerning the protection functions, the protection relays and also for
the synchronization device please refer to the internet www.siprotec.com.
communication
and communication
damages. All
of damages. rights
All rights
contents and
its contents

reserved.
are reserved.
payment of
for payment
of its

patent are
utilization of
liable for
design patent
as utilization
held liable
or design
be held
well as
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility
are prohibited.
of this

registration of
or registration
editing of
and/or editing
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.6.5.


3.6.5. Protection, Synchronization, Metering and
Measuring
AHB54FGTPACR10
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Synchronization
APPLICATION
An automatic synchronization unit including an automatic paralleling device is furnished for
connecting the generator to the grid with the generator circuit breaker or via the HV circuit
breaker (if applicable). The length of the cables for synchronization between the HV circuit
breaker and the offered synchronization system shall not exceed 700 meters. The earthing
systems between the power plant and the HV switchyard shall be linked.
The automatic synchronization process is initiated by the start-up program of the I&C system
or by a manually given operator command. The following synchronization sequence is con-
trolled by the automatic synchronizing unit:
The synchronizing unit checks automatically whether the necessary conditions are met:
phase angle, voltage and frequency on both sides of the open breaker.
communication
and communication
rights
All rights

Setpoint commands are given to the frequency and voltage balancing devices to adjust the
damages. All
of damages.

speed of the turbine and the voltage of the generator until synchronous conditions are nearly
contents and

achieved. Then the automatic paralleling device gives the CLOSE command to the respec-
its contents

reserved.
are reserved.
payment of

tive circuit breaker so that the contacts of the circuit breaker are closed during synchronous
for payment

conditions. The closing time of the relevant circuit breaker is taken into account.
of its

patent are
utilization of
liable for
design patent
as utilization
held liable

A high degree of safety and reliability of the automatic paralleling device are guaranteed by
or design

virtue of its multichannel design. The device contains two independent analog voltage in-
be held
well as
will be

puts, two analog to digital convertors, two logically independent measurement algorithms and
as well

model or
Offenders will
utility model
document as

two closing circuits controlled by different criteria. The device continuously monitors the
prohibited. Offenders
this document

of aa utility

measured values as well as the internal hardware and software. The two methods of meas-
are prohibited.

urement (envelope curve principle and zero crossing principle) are based on autonomous
of this

registration of
or registration
editing of

firmware blocks and make decisions independent of one another via the respective control
and/or editing
authorization are

circuit. The two closing contacts are connected in series to energize the breaker CLOSE
express authorization
dissemination and/or

grant or

command. The design is illustrated in the following scheme (Figure 1).


patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Figure 1

Siemens Energy Sector Section 2.6.5.


3.6.5. Protection, Synchronization, Metering and
Measuring
AHB54FGTPACR10
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

MANUAL SYNCHRONIZATION
Manual synchronization is an add-on option.
As back-up to automatic synchronization, the operator can manually change the setpoints for
frequency and voltage in the I&C and can give the close command to the respective breaker.
Closing the breaker is only possible under synchronous conditions, which are verified by a
synchro-check relay.
The voltages and frequencies associated with the breaker to be synchronized have to be
indicated in the control room by a synchronizing set (double voltmeter, double frequency me-
ter, synchronoscope). The synchronizing set shall be provided by others since the control
room is not within the scope of Siemens.
communication
and communication

CHARACTERISTICS
rights
All rights
damages. All

The main features of the synchronizing unit are:


of damages.
contents and

– Dual channel numerical type automatic paralleling device


its contents

reserved.
are reserved.
payment of
for payment

– Automatic voltage balancing adjustment


of its

patent are
utilization of
liable for

Automatic speed balancing adjustment


design patent
as utilization


held liable
or design
be held

– Automatic angle adjustment


well as
will be
as well

model or
Offenders will

Rack type enclosure for installation in the protection cubicles.


utility model
document as


prohibited. Offenders
this document

of aa utility

– Synchro-Check relay for verification of manual closing (add-on option)


are prohibited.
of this

registration of
or registration
editing of
and/or editing
authorization are

Measuring
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

The generator phase-to-phase voltages, generator phase currents, frequency, and generator
by patent
without express

active power are transmitted to the turbine I&C system for control and remote indication.
created by
created
Transmittal, reproduction,
others without

The transducers are installed in the protection cubicles.


to others

Function Diagram Overview


Transmittal,
thereof to
thereof

All functions mentioned above, the main interconnections of the electrical generator protec-
tion, synchronization and metering and measuring are shown in the function diagram
(please refer to Appendix “Drawings”).

Transformer Protection
TASK AND FUNCTION
Transformer Protection is an add-on option.
The transformer protection serves to protect the unit transformer and unit auxiliary trans-
former including their connections.

Siemens Energy Sector Section 2.6.5.


3.6.5. Protection, Synchronization, Metering and
Measuring
AHB54FGTPACR10
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3.6.5.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

CHARACTERISTICS
The characteristics are shown in the generator protection section.
PROTECTION FUNCTIONS
The protection functions are divided into protection group 1 and 2. Group 1 and 2 are imple-
mented in different relays which are located in different panels. The complete partitioning of
the protection functions is subject to adjustment by the contractor during project execution.
UNIT TRANSFORMER PROTECTION
Protection Group 1 ANSI No. Protection Group 2 ANSI No.
Transformer differential prot. 87UT Definite time overcurrent prot. 50/51UT
Earth fault protection 51N
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UNIT AUXILIARY TRANSFORMER PROTECTION


contents and
its contents

reserved.
are reserved.
payment of
for payment

Protection Group 1 ANSI No. Protection Group 2 ANSI No.


of its

patent are
utilization of

Transformer differential prot. 87UAT Definite time overcurrent prot. 50/51UAT


liable for
design patent
as utilization
held liable

Earth fault protection 51N


or design
be held
well as
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility
are prohibited.
of this

registration of

UNIT PROTECTION
or registration
editing of
and/or editing
authorization are

Protection Group 1 ANSI No. Protection Group 2 ANSI No.


express authorization
dissemination and/or

grant or
patent grant

Definite time overcurrent prot. 51 Bus earth fault detection on LV 59N


reproduction, dissemination

by patent

(long time delay: Itend>) side of unit transformer


without express
created by

(for units with Generator CB)


created
Transmittal, reproduction,
others without

Overexcitation (U/f) 24
to others

Trip circuit supervision Unit CB 74TC-U Trip circuit supervision Unit CB 74TC-U
Transmittal,
thereof to
thereof

FUNCTION DIAGRAM OVERVIEW


All of the functions mentioned above, the main interconnections of the electrical generator,
transformer protection, synchronization, metering and measuring are shown in the function
diagram (please refer to Appendix “Drawings”).

Siemens Energy Sector Section 2.6.5.


3.6.5. Protection, Synchronization, Metering and
Measuring
AHB54FGTPACR10
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3.6.5.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Generator Connection to the IPB, Neutral Earthing and Current Transformers


Line Side Connection to the IPB
The generator provides an interface for single phase encapsulated connection of the isolated
phase busducts (IPB) (by others). It is recommended that the enclosure of the IPB (typically
phase L2) is used as ground bus.
Connection of a Hydrogen-cooled Generator
The IPB (by others) shall be sealed air-tight to the generator bushings to impede ingress of
hydrogen into the IPB for the case of hydrogen leakage at the generator terminals. The con-
nection between IPB conductor and generator terminal shall be realized via silver plated flex-
ible copper links by others. For the line side terminals of the generator Siemens will deliver
the corresponding line side shells covering the generator bushings and connections for the
communication
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ventilation system.
damages. All
of damages.

Ventilation System
contents and
its contents

reserved.
are reserved.

The purpose of the ventilation system - consisting of the ventilation skid and air ducts to the
payment of
for payment

line side terminal shells and neutral connection box - is to prevent a hydrogen concentration
of its

patent are
utilization of

in the bushing area of the generator. The ventilation requirement is based on a hydrogen
liable for
design patent
as utilization
held liable

leakage rate specified in IEC 60034-3.


or design
be held
well as

The ventilation system is a redundant system. Each fan is equipped with one flow sensor for
will be
as well

model or
Offenders will
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control and monitoring.


document as
prohibited. Offenders
this document

of aa utility

Neutral Tie Enclosure, Neutral Earthing Cubicle


are prohibited.
of this

registration of
or registration
editing of

The build-up of generator neutral is realized within a special generator neutral tie enclosure.
and/or editing
authorization are

The enclosure has to be mechanical fastened to the generator by means of insulated screws.
express authorization
dissemination and/or

grant or

The enclosure is linked to the generator housing via a specified earthing connection.
patent grant
reproduction, dissemination

by patent

The short circuit bars and end connectors of the generator neutral terminals are installed in
without express
created by

this enclosure.
created
Transmittal, reproduction,
others without

The generator neutral point earthing equipment consisting of earthing transformer and sec-
to others

ondary resistor is installed in a separate neutral earthing cubicle, located near the generator
Transmittal,
thereof to

and directly connected to the generator neutral terminals by a cable with a maximum length
thereof

of 20 meters.
The earthing cubicle is natural cooled and encapsulated in accordance with the protection
class IP54.
The single phase dry type neutral earthing transformer has a rating of 135 kVA for 20 sec-
onds (duty type S2).
Current Transformers
The generator current transformers for protection and measuring (ring type) are installed on
the generator bushings at the neutral and at the IPB side. The CTs for protection are PR type
(low remanence) and for measuring type 0.2FS10 according to IEC 61869-2 and ATEX
94/9/EG. Details are shown in the Single Line Diagram.

Siemens Energy Sector Section 2.6.6.


3.6.6. Generator Connection, Neutral Connection,
Current Transformers
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3.6.6.
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Restricted
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Electrical Equipment Locations


A substantial portion of the electrical and turbine control equipment of the gas turbine pack-
age is installed in standardized, prefabricated power control centers (PCC), located close to
the corresponding turbine unit.
Equipment Description
The features of the PCC modules as described below make them equivalent to a conven-
tionally constructed housing/building:
– The degree of protection of the PCC’s is IP54
– The switchgear room temperature in the PCC modules is controlled between 10°C and
35°C with air-conditioning units. One redundant air conditioning aggregate is provided
(n+1 principle).
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– The air is cleaned with a filter. Any ingress of moisture or dust by leakage is prevented by
damages. All
of damages.

the sealed construction. Additionally the heat exchangers dehydrate the replacement air
contents and

so that condensation inside the modules cannot occur.


its contents

reserved.
are reserved.
payment of
for payment

– PCC external cables by others penetrate the PCC from the bottom. For cable entry into
of its

the PCC, steel or aluminium sheets are provided where cable glands can be assembled.
patent are
utilization of
liable for
design patent
as utilization
held liable

– The prefabricated cable connections inside of the Power Control Centers are provided
or design
be held

according to OEM standard in compliance with IEC codes and with flame propagation re-
well as
will be
as well

model or
Offenders will

tarding according to IEC 60332-3-24 (cat. C).


utility model
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Equipment installed in the PCCs


are prohibited.
of this

registration of

– Gas turbine protection


or registration
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and/or editing
authorization are

– Starting frequency converter (SFC)


express authorization
dissemination and/or

grant or
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– Static excitation equipment (SEE)


reproduction, dissemination

by patent

Low voltage switchgear (AC and DC)


without express


created by
created

Battery, Battery charger


Transmittal, reproduction,
others without


to others

– DC/DC converters
Transmittal,
thereof to

Electrical generator and optional transformer protection and synchronizing equipment,


thereof


including generator measuring
– Turbine Control System (TCS) cabinets
– Control unit for fire protection and gas detection (if not installed in turbine building)
– PCC auxiliary cubicle for PCC lighting and HVAC control
– Inverter (optional)
Benefits of the PCC concept:
– Basic pre-commissioning of the electrical and main TCS equipment by specialized Sie-
mens staff at the manufacturing facilities
– Minimizing of transportation risks due to special dispatch of the complete PCC modules
– Shortened final commissioning and on time start-up at site
– Modular design
– No intermediate site storage for equipment required

Siemens Energy Sector Section 2.6.7.


3.6.7. Electrical Equipment Locations
AHB54FGTPACR10 / Rev:
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non binding values / For information only
Transmittal,
Transmittal, reproduction,
reproduction, dissemination
dissemination and/or
and/or editing
editing of
of this
this document
document as as well
well as
as utilization
utilization of of its
its contents
contents and
and communication
communication
thereof
thereof to
to others
others without
without express
express authorization
authorization are
are prohibited.
prohibited. Offenders
Offenders will
will be
be held
held liable
liable for
for payment
payment of of damages.
damages. All
All rights
rights
created
created by
by patent
patent grant
grant or
or registration
registration ofof aa utility
utility model
model or
or design
design patent
patent are
are reserved.
reserved.

non

Restricted
AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)

non binding values / For information only


binding- values / For information only
12 (11/2016)
Equipment installed outdoors

PG GT GCO
Page 2 E PC
P GT
3.6.7. FE BO
SI PMG -
- Restricted -
Section 2.6.7.
-98 -2
verter (SFC) with metal enclosure located near the corresponding PCC

3.6.7. Electrical Equipment Locations


Dry-type transformers for static excitation equipment (SEE) and starting frequency con-
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Black Box Systems


Black Boxes are designated systems or subsystems that include their own process-, control-,
and electrical equipment. All components of black box systems will be designed in accor-
dance with the Siemens “Specification for the Electrical and I&C Design and Layout of com-
ponents in the scope of Siemens Gasturbine Package and manufacturer’s standard in com-
pliance with IEC codes”.
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contents and
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reserved.
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patent are
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design patent
as utilization
held liable
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be held
well as
will be
as well

model or
Offenders will
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prohibited. Offenders
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of aa utility
are prohibited.
of this

registration of
or registration
editing of
and/or editing
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.6.8.


3.6.8. Black Boxes
AHB54FGTPACR10 / Rev:
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3.6.8.
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non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Control of Main Electrical Equipment


The main control and monitoring functions of the electrical equipment are integrated into the
turbine control system (TCS) in order to minimize the local control and monitoring activities
required. Also the main Gas Turbine automation and interlocks are realized in the TCS.
Relevant safety interlocks e.g. earthing switches and protection are hardwired. The main
circuit breakers are operated and monitored remotely by the TCS. The circuit breakers my be
switched off locally at the switchgear in emergency situations.
All electric motor feeders of the Gas Turbine equipment (Black Boxes excluded) will only be
operated and monitored from the TCS. Other equipment interfaces with the TCS to indicate
its operational status and general fault signals.
communication
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All rights
contents and
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reserved.
are reserved.
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patent are
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held liable
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model or
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prohibited. Offenders
this document

of aa utility
are prohibited.
of this

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editing of
and/or editing
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.6.9.


3.6.9. Control of Main Electrical Equipment
AHB54FGTPACR10 / Rev:
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3.6.9.
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non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Modes of Operation
The turbine control system ensures that under normal operating conditions there is no need
to control the electrical system by manual intervention. The following brief outline describes
the electrical aspects of the different modes of operation:
Start-up, Synchronization and Loading
The control system runs sequentially, so that the start-up of the turbine can only begin after
all specific plant preparations have been made (e.g. fuel system).
First, the starting frequency converter will be connected to the generator leads. Next, the
frequency converter and the static excitation system are energized. The static excitation sys-
tem is controlled in such a way that with increasing generator speed the maximum operating
voltage of the static frequency converter is not exceeded.
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Once the turbine unit has reached approximately 70% of the rated speed the starting fre-
damages. All

quency converter (SFC) and the static excitation equipment (SEE) are switched off. The tur-
of damages.

bine accelerates itself up to synchronous speed. Above 90% of rated speed, no-load excita-
contents and

tion may be applied.


its contents

reserved.
are reserved.
payment of
for payment

Synchronizing equipment is used to automatically synchronize the generator to the grid. After
of its

patent are
utilization of
liable for

synchronization conditions are reached, the ON-command is given to the generator circuit
design patent
as utilization
held liable

breaker or the HV-breaker to connect the generator with the grid.


or design
be held
well as
will be

After synchronization, the power controller loads the turbine according to a pre-set gradient
as well

model or
Offenders will
utility model
document as

to the required power.


prohibited. Offenders
this document

of aa utility

Normal Shutdown Operation


are prohibited.
of this

registration of
or registration
editing of

The normal shutdown of the turbine package will be performed by a sequence initiated by the
and/or editing
authorization are

operator from the CCR. After unloading the gas turbine to less than 2 MW, the generator
express authorization
dissemination and/or

grant or

circuit breaker will be opened (disconnection of the generator from the grid) and the auxiliary
patent grant
reproduction, dissemination

supply will remain supplied from the HV grid via the generator transformer and the unit auxil-
by patent
without express

iary transformer.
created by
created
Transmittal, reproduction,
others without

Emergency Shutdown
to others

In the case of an emergency shutdown caused by a failure in the main AC auxiliary power
Transmittal,

supply, the AC power required for a safe shut down to turning gear operation has to be pro-
thereof to
thereof

vided by an essential AC supply (e.g. an emergency diesel backed-up load center). If the
essential AC power supply also fails, the gas turbine is shut down safely to standstill by the
DC emergency lube oil pump fed from the turbine package battery system.
Emergency Load Requirement
The 400 V power requirements are approximately 275 kVA during emergency turning gear
operation of the gas turbine (no normal 400 V supply available). The largest motor started
under these conditions is 90 kW.

Siemens Energy Sector Section 2.6.10.


3.6.10. Modes of Operation
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3.6.10.
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Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Electric Motors
The voltage level as shown in the table below are considered for the design of electric mo-
tors.

Consumer Description Voltage Specification


(voltages at consumer terminals)
Motor Voltage 50 Hz; 6.6 kV
Prated > 250 kW ±10% normal operation
-15% during start-up
3 ph + PE
Motor Voltage 50 Hz; 400 V
Prated ≤ 250 kW ±10% normal operation
communication
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damages. All

-20% during start-up


of damages.

3 ph + PE
contents and
its contents

reserved.
are reserved.
payment of
for payment
of its

patent are
utilization of
liable for
design patent
as utilization
held liable

High Voltage Motors (if applicable)


or design
be held
well as
will be
as well

model or
Offenders will

Electric motors with a power supply voltage higher than 1 kV are defined as High-Voltage
utility model
document as
prohibited. Offenders
this document

(HV) motors.
of aa utility
are prohibited.

TASK AND FUNCTION


of this

registration of
or registration
editing of
and/or editing

Within the Siemens Gas Turbine Package system, HV electric motors are used to drive
authorization are
express authorization
dissemination and/or

grant or

The liquid fuel injection pump (if system is installed)


patent grant


reproduction, dissemination

by patent

– The NOX water injection pump (if system is installed with motor > 250 kW)
without express
created by
created

EQUIPMENT DESCRIPTION
Transmittal, reproduction,
others without

The motors are of the squirrel-cage induction, direct-on-line starting type.


to others
Transmittal,
thereof to

All motors have enclosures with a degree of protection of at least IP54. The motor terminal
thereof

box has a degree of protection of IP55.


Each HV-motor located outdoors is equipped with a space heater.
The motor cooling is provided by integral shaft mounted fans.
The motors are designed according to insulation class F. Motor operation at rated conditions
will not exceed class B temperature limits. Motor operation under permissible voltage and
frequency tolerances will not exceed class F temperature limits.
The insulation comprises epoxy-resin with an excellent long-term service record. Insulation
with a high electrical strength is used to withstand the voltage stress caused by the vacuum
switching technology.

Siemens Energy Sector Section 2.6.11.


3.6.11. Electric Motors
AHB54FGTPACR10 / Rev:
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3.6.11.
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non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

POWER RATING
The rated power of the motor is selected to meet the torque characteristic requirements of
the driven machine over the entire working range. Under full load condition of the driven ma-
chine the electric motor has a design margin of 5% shaft power.
OPERATING CONDITIONS
Motors are designed for mode of operation S1 (“continuous duty”).
The permissible frequency and voltage variation is according to IEC60034-1, figure 12
The motor shaft including coupling to the driven machine will be designed to withstand a
power supply change-over (phase sequence and phase rotation remain unchanged) to the
second source with 40% rated voltage at phase opposition without damage to the coupled
shaft and the rotor winding.
communication
and communication
rights
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START-UP REQUIREMENTS
damages. All
of damages.

The start-up current does not exceed 5.5 times (± 20% according to IEC60034-1) the rated
contents and

current for motors up to 2MW.


its contents

reserved.
are reserved.
payment of
for payment

With the driven machine coupled, the motors are designed to accelerate to nominal speed
of its

patent are
utilization of

considering a maximum voltage drop at the motor terminals to 85% of nominal voltage at
liable for
design patent
as utilization
held liable

rated frequency.
or design
be held
well as
will be

The motors are designed to allow three consecutive starts from cold and two from the hot
as well

model or
Offenders will
utility model
document as

state. The rest period between the individual starts is 1 minute.


prohibited. Offenders
this document

of aa utility

MONITORING
are prohibited.
of this

registration of
or registration
editing of

The high-voltage motors are equipped with the following monitoring equipment:
and/or editing
authorization are
express authorization

2x3 resistance winding temperature detectors PT 100


dissemination and/or

grant or


patent grant
reproduction, dissemination

1 resistance bearing temperature detector PT 100 per bearing (only applicable for sleeve
by patent


without express

bearings)
created by
created
Transmittal, reproduction,
others without

TESTING
to others

All motors are routine tested in the factory according to IEC specification.
Transmittal,
thereof to
thereof

Low Voltage Motors


Electric motors with a power supply voltage up to 1kV are defined as Low-Voltage (LV) mo-
tors. Motor actuators are not covered by this specification.
TASK AND FUNCTION
Within the Siemens Gas Turbine Package, LV electric motor requirements will be applied for
motors with a rating of 250 kW and lower.
EQUIPMENT DESCRIPTION
The motors are of the squirrel-cage induction, direct-on-line starting type.
All motors operating indoors and outdoors have at least IP54 enclosures.
The motor terminal box has a degree of protection of IP55.

Siemens Energy Sector Section 2.6.11.


3.6.11. Electric Motors
AHB54FGTPACR10 / Rev:
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3.6.11.
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non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

The motors are designed according to insulation class F. Motor operation at rated conditions
will not exceed class B temperature limits. Motor operation under permissible voltage and
frequency tolerances will not exceed class F temperature limits.
POWER RATING
The rated power of the motor is selected to meet the torque characteristic requirements of
the driven machine over the entire working range.
OPERATING CONDITIONS
Motors are designed for mode of operation S1 („continuous duty“).
The permissible frequency and voltage variation is according to IEC60034-1, Figure 12.
The motor shaft including coupling to the driven machine will be designed to withstand a
power supply change-over (phase sequence and phase rotation remain unchanged) to the
communication
and communication
rights
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second source with 40% rated voltage at phase opposition without damage to the coupled
damages. All

shaft and the rotor winding.


of damages.
contents and

START-UP REQUIREMENTS
its contents

reserved.
are reserved.
payment of
for payment

With the driven machine coupled, the motors are designed to accelerate to nominal speed
of its

patent are
utilization of
liable for

considering a maximum voltage drop at the motor terminals to 80% of nominal voltage at
design patent
as utilization
held liable

rated frequency.
or design
be held
well as
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility
are prohibited.
of this

registration of
or registration
editing of
and/or editing
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.6.11.


3.6.11. Electric Motors
AHB54FGTPACR10 / Rev:
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3.6.11.
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Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Enclosures / Noise Protection


The gas turbine package is designed for indoor plant application. Depending on required
limitations of noise levels or the expose to the environment and depending on the component
enclosed, enclosures provide
– Noise reduction for indoor installation
– Fire detection and fire fighting measures
– Natural draft or forced ventilation system for heat removal
– Gas detection (within the gas turbine enclosure)
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and communication
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Enclosure for Gas Turbine with Fuel Gas Section


damages. All
of damages.

To reduce the noise level for the Gas Turbine and the Fuel Gas Section a noise enclosure
contents and

including forced ventilation and lighting is supplied.


its contents

reserved.
are reserved.
payment of
for payment
of its

patent are
utilization of
liable for
design patent
as utilization
held liable

Exhaust Air
or design
be held

Fans
well as
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility
are prohibited.
of this

registration of
or registration
editing of
and/or editing
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Intake
Dampers

Fuel Gas Section

Figure: Enclosures - Gas Turbine Enclosure

Siemens Energy Sector Section 2.7.1.


3.7.1. Enclosure for Gas Turbine
AHB54FGTPACR10 / Rev:
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Description
The gas turbine enclosure comprises:
– Structural steel frame
– Noise abatement panels (indoor)
– Doors with windows,
– Internal platforms
– Internal lighting and emergency escape lighting system
– Ventilation system consisting of intake and exhaust dampers and silencers and exhaust
fans
– Fire detection and CO2 fire fighting system
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and communication
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– Gas detection system


damages. All
of damages.
contents and
its contents

Good Serviceability
reserved.
are reserved.
payment of
for payment
of its

The gas turbine enclosure is designed for easy maintenance conditions due to the following
patent are
utilization of
liable for
design patent
as utilization

features:
held liable
or design
be held

– Noise absorbing panels can be partly or completely removed from the structural steel by
well as
will be
as well

easy and quick fixing connections.


model or
Offenders will
utility model
document as
prohibited. Offenders
this document

– Structural steel frame is constructed by bolted and screwed connections and can be re-
of aa utility

moved partly (roof area, top half from the centerline of the gas turbine on).
are prohibited.
of this

registration of
or registration
editing of

– Fans on the roof need not be removed - additional advantage for quick roof dismantling.
and/or editing
authorization are

Panels with integrated rubber sealings (to improve CO2 tightness) avoid long and difficult
express authorization
dissemination and/or


grant or
patent grant

removal, re-fixing and destruction of sealings.


reproduction, dissemination

by patent
without express

– Electrical installations inside the enclosure (fire detection system, lighting system) are in-
created by
created

stalled with plug connections.


Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Figure: Enclosures - Enclosure steel work with Figure: Enclosures - Single side and
screwed connection flanges (typical example) roof panels (typical example)

Siemens Energy Sector Section 2.7.1.


3.7.1. Enclosure for Gas Turbine
AHB54FGTPACR10 / Rev:
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non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Forced Ventilation for Gas Turbine Noise Enclosure with Fuel Gas section
Ventilation is provided by a sub-atmospheric ventilation system.
Basically the ventilation system maintains the following functions:
– Purging and removal of harmful vapours from the enclosure.
– Maintaining of a defined temperature range inside the enclosure.

The acoustic enclosure is ventilated by means of a mechanical exhaust system.


Air from the surrounding space is drawn in as ventilation air to the acoustic enclosure via air
intakes at low level. The exhaust air is exhausted into the atmosphere by an exhaust air-
handling unit. In operation, this system causes a slightly lower pressure within the acoustic
communication
and communication
rights
All rights

enclosure than the ambient pressure.


damages. All

The ventilation system is sufficient to exhaust the waste heat to the atmosphere and is de-
of damages.

signed as dilution ventilation for explosion protection.


contents and
its contents

reserved.
are reserved.
payment of

Design Criteria:
for payment

– Intake air temperature into enclosure + 5 °C to + 4 5 °C


of its

patent are
utilization of
liable for
design patent
as utilization
held liable

– Maximum temperature inside enclosure + 55 °C (avera ge)


or design
be held
well as
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility

Pencl<patm
are prohibited.
of this

registration of
or registration
editing of

Exhaust
and/or editing
authorization are

Air Pencl
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

Patm
by patent
without express
created by
created
Transmittal, reproduction,
others without
to others

Intake
Transmittal,
thereof to

Air
thereof

Figure: Enclosures - Schematic of subatmospheric Ventilation System

Siemens Energy Sector Section 2.7.1.


3.7.1. Enclosure for Gas Turbine
AHB54FGTPACR10 / Rev:
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3.7.1.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Gas Detection and Fire Protection System


Gas Detection System
General
The gas detection system is provided to monitor dangerous areas in order to warn the opera-
tion personnel immediately in the event of a fuel-gas leakage within the gas turbine area and
the gas skid.

System Description
The control and indication of the gas detection system is carried out by a main control unit.
The main control unit may be integrated in the GT local fire alarm panel; however it works
communication
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independently from the fire detection system. Detectors which are sensitive to the monitored
damages. All

gas will be installed at certain danger areas.


of damages.
contents and

In the event that gas is detected the operation personnel will be warned against the hazard-
its contents

reserved.
are reserved.
payment of
for payment

ous situation by audible alarm and the gas turbine will be tripped when the second alarm
of its

level is reached. In areas with a high noise level a visual alarm is provided additionally.
patent are
utilization of
liable for
design patent
as utilization
held liable
or design
be held
well as
will be
as well

Description of Components
model or
Offenders will
utility model
document as
prohibited. Offenders
this document

The detectors are of the infra red (IR) type and suitable for natural gas (Methane CH4). The
of aa utility

detectors are located in front of the GT enclosure ventilation fans and in the area of the fuel
are prohibited.
of this

registration of
or registration

gas valves. Audible and visual alarm devices are located in the supervised areas and at the
editing of
and/or editing

control station.
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.8.1.


3.8.1. Gas Detection System
AHB54FGTPACR10 / Rev:
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3.8.1.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Fire Protection System


Fire Detection System
The fire detection and alarm system is designed to monitor the specified areas and to re-
lease the corresponding fire extinguishing systems.
The fire detection system consists of one Local Fire Alarm Panel (LFAP), fire detectors,
horns and beacons. The LFAP is equipped with a redundant CPU for higher reliability and
availability. A separate battery back up system with a capacity of 24h ensures the reliable
power supply in case of a black-out.
The LFAP provides specific alarm signals to the Main Fire Alarm Panel to ensure the com-
prehensive information for operational personnel. The different fire detector types are ar-
ranged in groups. Generally the activation of one detector type leads to a fire alarm, the acti-
vation of the second detectors group releases the fire fighting system. The Gas Turbine will
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be tripped in case of fire at the gas turbine, at a fuel supply skid, at the lube oil supply skid or
damages. All

inside a PCC.
of damages.
contents and
its contents

reserved.
are reserved.
payment of
for payment

The fire detection system will be provided covering the detection areas as outlined in section
of its

“Scope of Supply”.
patent are
utilization of
liable for
design patent
as utilization
held liable
or design
be held
well as
will be
as well

Fire Extinguishing System


model or
Offenders will
utility model
document as
prohibited. Offenders
this document

The fire extinguishing system comprises following main components:


of aa utility
are prohibited.

− battery of high pressure cylinders including cylinder valves and racks, including loss moni-
of this

registration of
or registration
editing of

toring system.
and/or editing
authorization are

− connection lines to protected areas including all necessary fittings and supports, manifold,
express authorization
dissemination and/or

grant or
patent grant

connection hoses, check valves, sectional and relief valves.


reproduction, dissemination

by patent

− pipe work including all necessary fittings and supports


without express
created by

− discharge nozzles
created
Transmittal, reproduction,
others without
to others
Transmittal,

The main supply will be according to the largest volume to be protected, considering a spe-
thereof to
thereof

cific leakage rate of the enclosures.


The fire extinguishing system will be provided covering the extinguishing areas as outlined in
section “Scope of Supply”.

Siemens Energy Sector Section 2.8.2.


3.8.2. Fire Protection System
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
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3.8.2.
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Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Generator
Major Characteristics and Benefits
The electrical generator converts the mechanical energy of the turbine into electrical power.
The electrical generator also serves as a starting motor for static start-up with a starting fre-
quency converter from turning gear speed in case of a gas turbine application.

As one of the main international market leaders in manufacture of synchronous generators,


Siemens Power Generation has decades of experience in production of reliable and high
efficiency generators. Continuous improvement in materials, insulation systems, cooling sys-
tems, design tools and methods, production automation, project management, and innova-
tion have resulted in a world-class line of hydrogen-cooled generators. Modular design con-
cepts provide high efficiency and reliable operation with low maintenance requirements.
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damages. All

For simple-cycle power plants the hydrogen-cooled generator is Siemens standard.


of damages.
contents and

The large hydrogen-cooled series of generators SGen5-2000H for 50 Hz applications are


its contents

reserved.
are reserved.
payment of

designed according to IEC standards. These generators cover a wide rating range up to 560
for payment

MVA at line voltage levels up to 22 kV.


of its

patent are
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design patent
as utilization
held liable
or design
be held
well as
will be
as well

model or
Offenders will
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document as
prohibited. Offenders
this document

of aa utility
are prohibited.
of this

registration of
or registration
editing of
and/or editing
authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.9.1.


3.9.1. Major Characteristics and Benefits
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3.9.1.
non binding- values / For information only
Restricted
non binding values / For information only
Transmittal,
Transmittal, reproduction,
reproduction, dissemination
dissemination and/or
and/or editing
editing of
of this
this document
document as as well
well as
as utilization
utilization of of its
its contents
contents and
and communication
communication
thereof
thereof to
to others
others without
without express
express authorization
authorization are
are prohibited.
prohibited. Offenders
Offenders will
will be
be held
held liable
liable for
for payment
payment of of damages.
damages. All
All rights
rights
created
created by
by patent
patent grant
grant or
or registration
registration ofof aa utility
utility model
model or
or design
design patent
patent are
are reserved.
reserved.

Restricted
cooler

AHB54FGTPACR10
OmegaTM

AHB54FGTPACR10
Coupling

/ Rev:
Siemens Energy Sector
Excitation End

Shaft seal

/ Revision:
Performance Plus

12 (11/2016)
TM

non binding values / For information only


non binding- values / For information only
12 (11/2016)
Winding

PG GT GCO
Stator End

E PC
Frame

P GT
FE BO
Figure: Generator SGen5-2000H Arrangement

SI PMG -
- Restricted -
stator
Spring
mounted
Stator core

Page
Rotor

3.9.2.
Section 2.9.2.
2 -111-1
Bushings

Cooler

3.9.2. Arrangement
Connections
Bearing

End

Bracket
Bearing
Turbine

Coupling
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Detailed Description
Stator
STATOR CORE
Thin laminations of high grade, low loss silicon steel are consolidated to form the stator core.
Each lamination is electrically insulated with high temperature capability material. The lamina-
tions are stacked to form the stator core with finger-plates and heavy end-plates at each end.
Key bars and insulated through bolts are used to maintain core integrity and tightness. The
resultant stator core assembly has long lasting tightness, mechanical ruggedness, and excel-
lent heat transfer characteristics.
Heat induced directly in the core by alternative magnetic flux and heat conducted into the core
from the stator coils is removed by hydrogen, which flows through radial ventilation passages
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spaced regularly along the length of the core. Additionally, there is noticeable cooling at the
tips of the stator teeth, where they protrude into the turbulent airflow conditions in the air gap.
damages. All
of damages.

The core assembly is spring suspended from the frame by steel spring assemblies, which iso-
contents and
its contents

reserved.
are reserved.
payment of

late the frame and foundation from core vibration. This spring suspension is specially designed
for payment

to limit torque build up experienced during power system faults.


of its

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held liable
or design
be held

STATOR WINDING
well as
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders

The stator winding is a two-layer, lap-wound winding. Each coil in the winding consists of two
this document

of aa utility

half coils which are completely formed before insertion into the stator slots. A half coil is made
are prohibited.

of multiple insulated strands, which are internally transposed within each coil side to eliminate
of this

registration of
or registration
editing of

the need for external series transpositions. Each half coil is connected either with another half
and/or editing
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coil or to parallel rings in order to form the stator winding.


express authorization
dissemination and/or

grant or
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reproduction, dissemination

by patent
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STATOR END WINDING


created by
created
Transmittal, reproduction,
others without

The stator end winding is built by the coil involutes being consolidated on a support ring and
to others

support brackets. The resulting basket structure withstands transient forces from a three
Transmittal,

phase short circuit. At the same time the assembly allows thermal expansion and contraction
thereof to
thereof

during operation.

Siemens Energy Sector Section 2.9.3.


3.9.3. Detailed Description
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
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P GT - Restricted
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3.9.3.
non binding- values / For information only
Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

STATOR WINDING INSULATION


Siemens is using individual Vacuum Pressure Impregnated (VPI) as well as Global Vacuum
Pressure Impregnated (GVPI) technology with a well proven epoxy-mica insulation system.
In VPI technology the bars are taped with mica film, pressed to the required size and im-
mersed in epoxy resin under vacuum. To ensure that the stator winding cannot work loose and
that it does not require any maintenance, the bars are held in place mechanically in the slot
region by preloaded slot-top ripple springs.
In GVPI technology the stator core and winding are first treated and then immersed in epoxy
resin for an impregnation cycle. The complete stator is then placed on rollers in an oven for
uniform high temperature curing. Numerous control measures are performed during evacua-
tion, impregnation and curing for quality assurance. The GVPI system results in a stator wind-
communication
and communication
rights
All rights

ing with high dielectric strength and voltage endurance.


damages. All
of damages.
contents and

STATOR WINDING TEMPERATURE DETECTORS


its contents

reserved.
are reserved.
payment of
for payment

Embedded resistance type temperature detectors are located between the upper and lower
of its

patent are
utilization of
liable for
design patent
as utilization

coil sides in the slots. The elements are distributed throughout the winding to obtain a repre-
held liable

sentative highest temperature in different phases. Temperature detectors are also used to
or design
be held
well as

measure the inlet (cold hydrogen) and exhaust (warm hydrogen) hydrogen circuit.
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility

STATOR FRAME
are prohibited.
of this

registration of
or registration
editing of
and/or editing

The cylindrical frame is a heavy steel fabrication that supports the stator core and windings,
authorization are

bearing brackets, and rotor assembly. It rests on levelling devices (fixators) affixed to the
express authorization
dissemination and/or

grant or
patent grant

foundation and it is secured with foundation bolts and axial and transverse anchors. Lifting
reproduction, dissemination

by patent

trunnions and jacking points are provided for generator erection and alignment.
without express
created by
created
Transmittal, reproduction,
others without

STATOR MOUNTING
to others
Transmittal,
thereof to

The stator core assembly is mounted to the frame by steel spring assemblies, isolating the
thereof

frame and foundation from double line frequency core vibration. The spring suspension is also
specially designed to limit torque build up experienced during power system faults.

Rotor
ROTOR SHAFT
The cylindrical type rotor forging is made from nickel, chromium, molybdenum, and vanadium
alloy steel using the vacuum degassing process. Forging materials are ultrasonically tested for
compliance with rigid quality assurance specifications.
The rotor is machined from a alloy steel forging. Radial slots are machined in the shaft to ac-
cept the rotor winding coils. One low-pressure blower is mounted at each end of the rotor.

Siemens Energy Sector Section 2.9.3.


3.9.3. Detailed Description
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -113-2
3.9.3.
non binding- values / For information only
Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

ROTOR WINDING
The rotor winding is manufactured from high conductivity, creep-resistant silver-bearing cop-
per. Channels at the bottom of the slots provide ventilation paths from the ends of the rotor to
radial cooling holes in the rotor winding copper. Conducting slot wedges hold the coils in the
slots. The end turns are braced with epoxy-glass blocking and restrained by high strength al-
loy-steel forged retaining rings lined with epoxy-glass insulation. The slot wedges and retaining
rings form the damper winding.
The completed rotor is statically and dynamically balanced. Standard quality control tests are
made on every rotor before and after overspeed tests to verify that no shorted winding turns
have developed. It is performed by means of a flux-probe or search coil test as the rotor speed
is increased from rest up to rated speed and back to rest. The rotor is then carefully inspected
and a final high-potential test is performed.
communication
and communication
rights
All rights
damages. All

Bearing and Bearing Brackets


of damages.
contents and

Two babbitt-lined journal bearings are supported by end-shield bearing brackets located at
its contents

reserved.
are reserved.
payment of
for payment

each end of the cylindrical frame.


of its

patent are

The bearings are self aligning and force lubricated. They are optimized in size to minimize
utilization of
liable for
design patent
as utilization
held liable

mechanical losses. Electrical insulation is provided to prevent shaft current flowing across the
or design
be held

bearing. High-pressure lube oil is used to lift the rotor off of the bearing journal at standstill and
well as
will be
as well

model or

low rotation speeds.


Offenders will
utility model
document as
prohibited. Offenders
this document

The end-shield bearing brackets are designed to contain hydrogen pressure and support the
of aa utility

generator rotor. They are split horizontally on the axial centerline of the rotor to facilitate ser-
are prohibited.
of this

registration of
or registration

vice. With end-shield bearing brackets, the generator can be shipped with inserted rotor,
editing of
and/or editing

thereby reducing erection time.


authorization are
express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

by patent

Hydrogen Shaft Seal


without express
created by
created
Transmittal, reproduction,
others without

The hydrogen shaft (or gland) seal prevents hydrogen gas from escaping the generator at the
interface of the bearing bracket and the rotating shaft. The sealing function is normally pro-
to others

vided by maintaining a defined flow of pressure oil between seal and shaft towards the hydro-
Transmittal,
thereof to
thereof

gen side of the seal.


Siemens utilizes the patented PerformancePlus™ seal technology with Carbon Graphite as
seal material, completely eliminating potential rubbing damage of the rotor shaft in case of a
total loss of seal oil pressure.
The advanced design of the seal also greatly reduces oil ingress into the generator by mini-
mizing oil flow to the hydrogen side of the seal. Overall reduced required oil flows allow the
optimization of seal oil system pump sizes, and also reduce contamination of the hydrogen
filling with air, allowing the operator to maintain a high level of hydrogen purity for better gen-
erator efficiency.

Oil System
Each generator bearing requires three lubricating oil connections, oil supply and oil drain for
synchronous operation, and lifting oil for start-up and turning-gear operations. Flanges are
provided for connection to and from the turbine lube oil system.

Siemens Energy Sector Section 2.9.3.


3.9.3. Detailed Description
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -114-3
3.9.3.
non binding- values / For information only
Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Ventilation
At each end of the generator a shaft-mounted, low-pressure single-stage blower maintains the
circulation of hydrogen cooling gas. On the low pressure side, hydrogen cold gas is drawn
from the circular coolers and enters the stator and rotor end winding area. The gas flow is then
divided between rotor and stator.
The rotor winding is cooled by self pumping action. End winding cooling gas is exhausted into
the air-gap at the ends of the pole faces. Axial channels at the bottom of the slots distribute
cooling gas to radial passages that are spaced along the straight section of the rotor winding.
The warm gas is then exhausted into the air gap through holes in the rotor slot wedges.
A portion of stator gas flow cools the stator end windings (and on one end, the bushings),
while the rest of the stator gas flow enters the air-gap at each end region of the stator. It com-
communication
and communication
rights
All rights

bines with the rotor exhaust gas and then passes through radial ventilation ducts spaced regu-
damages. All

larly along the length of the stator core. The core cooling gas flow removes heat conducted
of damages.

into the core from the stator coils and losses occurring in the core itself.
contents and
its contents

reserved.
are reserved.
payment of

Hot gas leaving the back of stator core and end winding area is guided to the coolers and re-
for payment

circulated by the blowers.


of its

patent are
utilization of
liable for
design patent
as utilization
held liable
or design
be held
well as

Hydrogen Coolers
will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders

Circular-shaped Omega™ coolers are located at each end of the generator frame. Adapted
this document

of aa utility

from proven finned-tube cooler technology, the circular shape allows easy access to all pipe
are prohibited.
of this

registration of

ends for cleaning from below the generator frame. Each cooler consist of two sections, which
or registration
editing of

are individually serviceable during operation. Internal joints and reverse chambers are elimi-
and/or editing
authorization are

nated, lowering the risk of leakages and increasing overall availability of the generator.
express authorization
dissemination and/or

grant or
patent grant

The circular design allows optimal utilization of the space available in the cylindrical frame, at
reproduction, dissemination

by patent

the same time increasing efficiency due to lower ventilation losses. The coolers are factory
without express
created by

assembled to reduce installation time. A cooler removal tool is supplied to be used during ma-
created
Transmittal, reproduction,
others without

jor generator inspections.


to others

The cooling water for the coolers is provided by a closed cooling water system as standard
Transmittal,
thereof to

(assumed water quality is demineralized water).


thereof

Static Excitation
The static excitation system is designed to provide control, limiting and monitoring functions for
a synchronous generator. A complete static excitation system includes the static exciter and
voltage regulator, and collector ring assembly and brush rigging. The collector ring assembly
and brush rigging are supplied with the generator.

Siemens Energy Sector Section 2.9.3.


3.9.3. Detailed Description
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -115-4
3.9.3.
non binding- values / For information only
Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Collector Set
The collector's primary function is to transfer DC current from the source of excitation to the
rotating generator field winding.
A bolt-on collector is supplied with the generator.
Two forged-steel slip rings and a radial blower are mounted on the collector shaft. The brush
rigging employs brush assemblies that are easily removable while the unit is on line. Graphite
composite brushes are maintained in uniform contact with the rings by constant force springs.
The collector set is covered by a housing fabricated from heavy-gauge steel. A combination of
insulated, hydrogen-sealed axial and radial leads provides the electrical connection to the
generator field winding through the shaft.
Static excitation equipment draws its power from the plant auxiliary system. It provides the
field current to the collector, with the voltage regulator controlling the field current level.
communication
and communication
damages. All
of damages. rights
All rights

Generator Delivery
contents and
its contents

reserved.
are reserved.
payment of

A generator assembly consisting of major components is delivered to the power plant site. The
for payment

assembly includes generator cylindrical frame, spring-mounted stator, bearing brackets, rotor,
of its

patent are
utilization of
liable for
design patent
as utilization

circular coolers, and instrumentation wired terminal boxes. The generator is cocooned for
held liable

preservation during shipment and site installation. Other major components delivered sepa-
or design
be held
well as

rately are auxiliary skids, collector assembly, and terminal bushings.


will be
as well

model or
Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility

Field Installation
are prohibited.
of this

registration of
or registration
editing of
and/or editing

The generator frame feet are set on the foundation piers using simple fixators (i.e. leveling
authorization are

devices). This method reduces generator alignment time significantly.


express authorization
dissemination and/or

grant or
patent grant
reproduction, dissemination

Transverse and axial anchors maintain the alignment position.


by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 2.9.3.


3.9.3. Detailed Description
AHB54FGTPACR10 / Rev:
AHB54FGTPACR10 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 2 -116-5
3.9.3.
non binding- values / For information only
Restricted
non binding values / For information only
Transmittal,
Transmittal, reproduction,
reproduction, dissemination
dissemination and/or
and/or editing
editing of
of this
this document
document as as well
well as
as utilization
utilization of of its
its contents
contents and
and communication
communication
thereof
thereof to
to others
others without
without express
express authorization
authorization are
are prohibited.
prohibited. Offenders
Offenders will
will be
be held
held liable
liable for
for payment
payment of of damages.
damages. All
All rights
rights
created
created by
by patent
patent grant
grant or
or registration
registration ofof aa utility
utility model
model or
or design
design patent
patent are
are reserved.
reserved.

non

Restricted
AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)

non binding values / For information only


binding- values / For information only
12 (11/2016)
PG GT GCO
Page 2 E PC
P GT
3.9.3. FE BO
SI PMG -
- Restricted -
Section 2.9.3.
-117-6
Fig.: Electrical Generator – H2 Cooled – SGen5-2000H - Cooling Gas Circuit
H2-Water Omega TM Cooler

3.9.3. Detailed Description


SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Generator Auxiliaries
The hydrogen gas system and the seal-oil system comprise all equipment required for gen-
erator filling, normal operation, shutdown, standstill and gas purging. Main skids are self-
contained units mounted on a bedplate.

H2 System
During normal operation, this system maintains the required pressure and purity of the hy-
drogen cooling gas inside the generator frame. Filling/pressurizing with hydrogen before
startup, and depressurizing and purging for maintenance are operations supported by the
gas system. Major components of the system are regulating valves to maintain hydrogen
pressure, gas drier to remove moisture, and gas purity analyzer. The gas supply can be ei-
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights

ther from individual bottles or optional a bundled/bulk type source.

Seal Oil System


created by patent grant or registration of a utility model or design patent are reserved.

This auxiliary system provides oil to the shaft seal that prevents hydrogen from escaping at
the interface of rotor and frame. Emergency seal oil backup pump automatically ensures
continuous operation of the seal oil supply. Redundancy and design of the pumps and mo-
tors ensure a high safety and reliability. A loop seal in the generator bearing oil drain line
provides protection against hydrogen contamination of the bearing lubrication oil supply. The
seal oil storage tank is kept at a slight vacuum pressure to remove dissolved gases from the
oil.

Siemens Energy Sector Section 2.10. Generator Auxiliaries


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 2 -118
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Fin-Fan Cooling Systems


Fin-fan cooling is an option that is typically applied in case that no plant cooling water system
is available.
Fin-Fan Cooler for Lube Oil and Generator
CLOSED COOLING WATER SYSTEM
The closed cooling water system is designed as a closed-circuit cooling water system and
serves to transfer the heat produced by the gas turbine generator coolers and the gas turbine
generator lube oil system via the fin fan coolers to the ambient air.
SYSTEM DESCRIPTION AND FUNCTION
The closed cooling water system is available during start-up, normal operation and shut-
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights

down. It comprises cooling water pumps, fin fan air coolers, expansion tank, internal piping
and valves. Under normal operating conditions, start-up and shutdown, one cooling water
pump supplies water through the fin fan air coolers.
created by patent grant or registration of a utility model or design patent are reserved.

After flowing through the fin fan air coolers the cooling water is distributed via a manifold to
the individual component coolers.
An expansion tank maintains the necessary system pressure and provides volume control
due to temperature changes in the system.
The system is equipped with tapping points for a dosing station for sampling and for refilling.
In case the ambient temperature can be below +5°C, antifreeze agent is added to the cooling
water.

Fin Fan
Air Cooler

Generator Co oler

Cooling
M M Water
Pumps

Header
Tank
Lube Oil Cooler

Figure: Closed Cooling Water System

Siemens Energy Sector Section 2.11. Fin Fan Cooling Systems


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 2 -119
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Fin-Fan Cooler for Lube Oil


This option is typically applied for very hot ambient conditions.
The lube oil is cooled by fin-fan coolers of direct oil to air type. The lube oil flows through
bundles of finned tubes dissipating the heat directly to the ambient air, which is pulled
through the tube bundles by axial fans in a cross flow.
The ends of the finned tubes are soldered into collecting headers. In each module, one
header is tightly bolted to the casing frame, the other end allows free expansion of the tube
bundle.
The recooling plant is of mechanical draft design. The cooling air is supplied by axial flow
fans which are directly driven by electric motors.
The heat exchanger bundle, fan and drive are supported by a supporting structure. The cool-
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights

ing air supplied by the fan is equally distributed to the exchanger surface.
The surface of the heat exchanger consists of round copper tubes with fin strips. To improve
the heat transfer, the cooling fins are mechanically connected to the tubes. The tubes are
created by patent grant or registration of a utility model or design patent are reserved.

fixed in endplates on each side.


Above the heat exchanger, return collectors are provided with soldered nozzles and venting
valves.

Siemens Energy Sector Section 2.11. Fin Fan Cooling Systems


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 2 -120
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

3 Terminal Points to Power Plant

3 Terminal Points to Power Plant


3.1. Overview .................................................................................................. 3-3
3.2. Interfaces ................................................................................................. 3-5
3.2.1. Mechanical Interfaces ............................................................................. 3-5
3.2.2. Control System Interfaces ...................................................................... 3-7
3.2.3. Electrical Interfaces ................................................................................ 3-8
3.2.4. Foundation and Building Interfaces ...................................................... 3-9
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights
created by patent grant or registration of a utility model or design patent are reserved.

Siemens Energy Sector Section 3 Terminal Points to Power Plant


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 3 -1
non binding values / For information only
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights
created by patent grant or registration of a utility model or design patent are reserved.

Siemens Energy Sector

non binding values / For information only


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted -
Page 3 -2
Section 3 Terminal Points to Power Plant
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Terminal Points to Power Plant


Overview
This section provides an overview of the Siemens Turbine Package terminal points, which
are the points where the Siemens Turbine Package standard scope of supply terminates.
The technical terminal points are categorized as
Mechanical terminal points, mainly comprising:
– Fuel supply
– Demineralized water supply
– Cooling Water supply
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights

– Effluent discharge
Control system terminal points, mainly comprising:
created by patent grant or registration of a utility model or design patent are reserved.

– Signal exchange interface to plant distributed control system


– Cabling between control cabinets and field equipment
Electrical terminal points, mainly comprising:
– Medium-voltage power supply
– Low-voltage power supply
– Generator bushings for isolated phase bus connection
– Grounding of package components
– Cabling between medium-voltage supply and related systems and consumers
– Cabling between low-voltage switchgear and related consumers
Foundation terminal points, mainly comprising:
– Mounting of package components to foundation

Siemens Energy Sector Section 3.1. Overview


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 3 -3
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Fuel Supply
Fuel and fuel connections at the site have to be provided by the purchaser. The fuel must
meet the fuel specification requirements and the requirements on pressure, temperature and
mass flow at the respective terminal points.
Demineralized Water Supply
Demineralized water meeting the quality requirements and the requirements on pressure,
temperature and mass flow at the respective terminal points has to be provided by the pur-
chaser.
Cooling Water Supply
Cooling water, meeting the quality requirements and the requirements on pressure, tempera-
ture and mass flow at the respective terminal points, has to be provided by the purchaser.
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights

Effluent Discharge / Waste Drains


A system to collect waste drains has to be provided by the purchaser in compliance with lo-
created by patent grant or registration of a utility model or design patent are reserved.

cal, state and federal guidelines.


Vents
Vents have to be provided by the purchaser.
Initial Fill
The initial fill of chemicals, gases and fluids have to be provided by the purchaser. Siemens
provides the specifications.
Interconnecting Piping
Siemens will provide the interconnecting piping between gas turbine auxiliary systems and
gas turbine, between lube oil system and gas turbine and generator.
Power Supply
Medium-voltage and low-voltage power infeeds have to be provided by the purchaser ac-
cording to the respective terminal point requirements. Chapter “Package Components and
Systems / Electrical Systems / General Descripition” provides an overview of the system
voltage levels.
Interconnecting Wiring and Cabling
The interconnecting wiring and cabling between the various turbine package components
and systems has to be provided by the purchaser.
Grounding
All equipment is securely grounded to the appropriate system framework. The individual sys-
tem frameworks are then grounded to the site grounding system, which has to provided by
the purchaser.

Siemens Energy Sector Section 3.1. Overview


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted - Page 3 -4
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Mechanical Interfaces

- for definition of base scope and available options refer to chapter "Scope of Supply"

Component / System Terminal Points


Gas Turbine
– washing water outlet at drain header
– waste oil outlet at drain header
(in case of fuel oil false start)
Gas Turbine Auxiliaries
Fuel Gas System – fuel gas inlet
Fuel Oil System – fuel oil inlet and return
– purge water inlet
communication
and communication
rights
All rights

NOx Water System – NOx water inlet


damages. All

Ignition Gas System (for dual fuel) – gas inlet


of damages.

Pneumatic System – compressed air supply to instrument air receiver


contents and
its contents

reserved.
are reserved.
payment of

tank
for payment

Lube Oil System – cooling water inlet and outlet at lube oil cooler
of its

patent are
utilization of
liable for

Compressor Cleaning (mobile skid) – demineralized water inlet


design patent
as utilization
held liable

Compressor Cleaning (ACCS) – demineralized water inlet


or design
be held
well as

– compressed air inlet


will be
as well

model or
Offenders will
utility model
document as

Air Intake System


prohibited. Offenders
this document

of aa utility

Pulse Filter – compressed air inlet


are prohibited.

Evaporative Cooler – water inlet


of this

registration of
or registration
editing of

Exhaust Gas System


and/or editing
authorization are

Diffuser – End of exhaust gas diffuser (expansion joint to stack


express authorization
dissemination and/or

grant or
patent grant

not included).
reproduction, dissemination

by patent

Generator
without express
created by

– cooling water inlet and outlet


created
Transmittal, reproduction,
others without

– seal oil inlet and oulet


to others

– gas inlet and outlet


Transmittal,
thereof to

– outlet at bearings to waste gas system


thereof

– outlet to liquid detector rack


Generator Auxiliaries
Liquid Detector Rack – inlet from generator
Seal Oil System – oil outlet to and inlet from generator
– oil inlet and outlet at seal oil storage tank
– cooling water inlet and outlet at seal oil cooler
Gas System – gas outlet to and inlet from generator
– gas inlet and outlet from Ar/H2 supply
Waste Gas System – outlet at seal oil and gas system
– inlet and outlet at generator bearing exhausters
– inlet at waste gas star
Fin-Fan Cooler
Fin-Fan for Lube Oil and Generator – cooling water inlet and outlet at heat exchangers,
expansion tank and pump skid

Siemens Energy Sector Section 3.2.1.


4.2.1. Mechanical Interfaces
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 3 -5 -1
4.2.1.
non binding- values / For information only
Restricted
non binding values / For information only
Transmittal,
Transmittal, reproduction,
reproduction, dissemination
dissemination and/or
and/or editing
editing of
of this
this document
document as as well
well as
as utilization
utilization of of its
its contents
contents and
and communication
communication
thereof
thereof to
to others
others without
without express
express authorization
authorization are
are prohibited.
prohibited. Offenders
Offenders will
will be
be held
held liable
liable for
for payment
payment of of damages.
damages. All
All rights
rights
created
created by
by patent
patent grant
grant or
or registration
registration ofof aa utility
utility model
model or
or design
design patent
patent are
are reserved.
reserved.

non
Restricted
Note:

AHB54FGTPACR10
AHB54FGTPACR10 / Rev:
Siemens Energy Sector
/ Revision:
12 (11/2016)

non binding values / For information only


binding- values / For information only
12 (11/2016)
PG GT GCO
E PC
P GT
FE BO
SI PMG -
- Restricted -
Vents, drains and other minor interfaces are not listed.

Page 3
4.2.1.
Section 3.2.1.
Details on mechanical interfaces are provided in Appendix “Interfaces”

-6 -2
4.2.1. Mechanical Interfaces
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Control System Interfaces

Gas Turbine Control System Terminal Points


Field Signals – Cable connection elements within junction
boxes or at field sensors/instruments
– Cable connection elements within the turbine
control system cabinets inside the Power Con-
trol Center (PCC)

AC Uninterruppted Power Supply (UPS) – Computer equipment


– Peripheral devices
communication
and communication
damages. All
of damages. rights
All rights

DCS Signal Interface: Hardwired Isolation amplifiers (analog signals, 4-20 mA)
contents and


its contents

reserved.
are reserved.
payment of

Coupling relays with dry changeover contacts


for payment


(binary signals, 24V DC)
of its

patent are
utilization of
liable for
design patent
as utilization
held liable

– Cable connection elements within the turbine


or design
be held

control system cabinets inside the Power Con-


well as
will be
as well

model or

trol Center (PCC)


Offenders will
utility model
document as
prohibited. Offenders
this document

of aa utility
are prohibited.

DCS Signal Interface: OPC Link OPC data link, Ethernet, one-directional, non-
of this

registration of


or registration
editing of

redundant
and/or editing
authorization are
express authorization
dissemination and/or

Terminal point (RJ45) at the firewall inside the


grant or


patent grant

Application Server cabinet


reproduction, dissemination

by patent
without express
created by
created
Transmittal, reproduction,
others without

DCS Signal Interface: Telecom System – Remote access interface for turbine analysis
during commissioning and warranty
to others
Transmittal,
thereof to

– Terminal point at Siemens CAG router inside


thereof

the Application Server cabinet


– Broadband connection via VPN/cRSP with
unlimited remote access 7 days a week / 24
hours a day

Siemens Energy Sector Section 3.2.2.


4.2.2. Control System Interfaces
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 3 -7 -1
4.2.2.
non binding- values / For information only
Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Electrical Interfaces

Gas Turbine Electrical Equipment Terminal Points


According to Single Line Diagram – Generator current transformer terminals
– Terminals in Supplier’s protection & synchro-
nization cubicle for connection of cables to
Other’s equipment.
– Terminals of static excitation equipment (SEE)
transformer and starting frequency converter
(SFC) transformer.
– Terminals of SEE and SFC equipment.
communication
and communication
rights
All rights

– Terminal blocks in Supplier’s cubicles for con-


damages. All

nection of cables outside power control center.


of damages.
contents and

– Earthing points at supplied components.


its contents

reserved.
are reserved.
payment of
for payment

– Terminals of incoming feeders of turbine


of its

patent are

package LV switchgear.
utilization of
liable for
design patent
as utilization
held liable
or design
be held
well as
will be
as well

model or
Offenders will
utility model
document as

Generator Terminal Points


prohibited. Offenders
this document

of aa utility

Generator bus duct – Bus duct interface from generator terminals to


are prohibited.
of this

registration of

the main transformer (including connection


or registration
editing of
and/or editing

pieces for generator terminals)


authorization are
express authorization
dissemination and/or

grant or

Generator collector – Cabling interface from slip ring to excitation


patent grant
reproduction, dissemination

cubicles
by patent
without express
created by
created
Transmittal, reproduction,
others without
to others
Transmittal,
thereof to
thereof

Siemens Energy Sector Section 3.2.3.


4.2.3. Electrical Interfaces
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 3 -8 -1
4.2.3.
non binding- values / For information only
Restricted
non binding values / For information only
Application Handbook
Gas Turbine Package
SGT5-PAC 4000F

Foundation and Building Interfaces

- for definition of base scope and available options refer to chapter "Scope of Supply"

Foundation Interfaces
Component / System Terminal Points
Gas Turbine – Load bearing points in foundation
Gas Turbine Auxiliaries – Load bearing points in foundation
Air Intake Duct – Load bearing points in foundation
Diffuser – Load bearing points in foundation
Stack – Load bearing points in foundation
Diverter and Bypass Stack – Load bearing points in foundation
communication
and communication
rights
All rights

Power Control Center – Load bearing points in foundation


damages. All
of damages.

Transformer for SEE – Load bearing points in foundation


contents and
its contents

reserved.
are reserved.

Transformer for SFC – Load bearing points in foundation


payment of
for payment

Enclosures / Accoustic Panels – Load bearing points in foundation


of its

patent are
utilization of
liable for
design patent
as utilization
held liable

Generator – Load bearing points in foundation


or design
be held

Generator Auxiliaries – Load bearing points in foundation


well as
will be
as well

model or
Offenders will
utility model

Fin-Fan Coolers – Load bearing points in foundation


document as
prohibited. Offenders
this document

of aa utility
are prohibited.
of this

registration of

Details on foundation loads are provided in Appendices “Foundation”.


or registration
editing of
and/or editing

Details on foundation parts and fixation to foundation are provided in Appendix “Foundation”.
authorization are
express authorization
dissemination and/or

grant or
patent grant

Building Interfaces
reproduction, dissemination

by patent
without express

Component / System Terminal Points


created by
created
Transmittal, reproduction,
others without

Air Intake Filter House – Limit of supply is the horizontal supporting frame of
the filter house (approx. 11…14 m above ground).
to others

The support structure consists of six or eight


Transmittal,
thereof to
thereof

supports (not in Siemens' scope), which have to be


arranged according to Supplier’s specification.

Noise Enclosure for Gas Turbine – Exhaust air discharge of air handling units / fans
through turbine building wall penetration

Siemens Energy Sector Section 3.2.4.


4.2.4. Foundation and Building Interfaces
AHB54FGTPACR10
AHB54FGTPACR10 / Rev: 12 (11/2016)
/ Revision: PG GT GCO
12 (11/2016) E PC FE BO
P GT - Restricted
SI PMG - - Page 3 -9 -1
4.2.4.
non binding- values / For information only
Restricted
non binding values / For information only
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication
thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights
created by patent grant or registration of a utility model or design patent are reserved.

Siemens Energy Sector

non binding values / For information only


AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted -
Page 3 -10
Section 3.2.4. Foundation and Building Interfaces
SGT5-PAC 4000F
Gas Turbine Package
Application Handbook

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