Kingframe SFS Brochure

CI/SfB
(41) Hh2
February 2012
Steel Framing System (SFS)

Design Guide
Design Guide
Steel Framing System (SFS)

Design Guide
Introduction Technical Manual

Design Guide Design Guide
Features Function Features

Introduction Technical Manual
SFS DESIGN GUIDE
INTRODUCTION
Quick and easily installed cladding support system. Provides a fully designed lightweight cladding frame as an
Speed of Build Building Physics
Rapidly achieves a watertight frame enabling follow-on Quick and easily installed cladding support system. Precision engineered products which are dimensionally stable
SFS Design Guide trades.
alternative to traditional builds.
Allows for a variety of finishes including internal boardings SFS Design Guide Offers a quicker return on investment. and do not suffer from shrinkage.
Full in-house design, from frozen data ensuring a prompt Time savings of over 60% over blockwork.
and external cladding systems.
Capable of achieving high spans and forming complex curves Rapid dry envelope – reduced time to achieve a watertight
Design
Full detailed design service where required.
start on-site.
SFS is a lightweight cold-rolled galvanised steel framing system for A Technical Guide to the Kingframe SFS System
Components fully detailed and engineered prior to rolling.
and features such as soffits and downstands. structure.
infill and oversail framing that is assembled on-site. Benefits Quality and Cost In-house design team available at all stages of the project.
High build speed, quickly achieving a watertight shell and Precision engineered products which are dimensionally
Sustainability
High strength to weight ratio and therefore reducing material.
enabling follow-on trades thereby saving on cost. stable and do not suffer from shrinkage.
High dimensional accuracy.
TECHNICAL MANUAL
SFS DESIGN GUIDE
Lightweight, sustainable and safe.
A ratings in the BRE Green Guide.
Incorporates a vast array of architectural treatments and
Cost-effective construction. Steel sections are 100% recyclable.
features.
Reduced overall weight of walling relative to blockwork.
4 5 14 15
Introduction 4 Technical Manual 14

1 System Overview 20
2 SFS Standard Components 24
3 SFS Standard Fixings 34
4 Infill SFS 38
5 Oversail SFS 40
6 Typical Details 42
7 Cladding Treatments 64
8 COSHH & Technical Data 68
9 Kingspan Profiles & Sections 71
Support Services
10 KingPin® Rainscreen Support System 72
11 Unitised SFS Façade Wall System 74
2
SFS DESIGN GUIDE
INTRODUCTION
Installer Information Design & Estimating Software
Design Guide Design Guide
Features Features
Installer Information CDM Regulations Infill SFS
SFS Infinity Design & Estimating Software Kingspan Profiles & Sections have launched Kingframe Infinity®
Site Specific Design Information Oversail SFS

SFS Design Guide for Kingspan Steel Frame System – their new estimating and design software with an unrivalled level of
TECHNICAL MANUAL
Material Ordering Cleats, Brackets & Ancillaries
functionality and almost limitless solutions providing you with the most
SFS DESIGN GUIDE

Tools & Fixings Interfacing Elements
powerfull tool available to accurately select and specify Kingframe SFS
Framing Systems for your individual project requirements.
Installer Guide to the Kingframe SFS System Health & Safety Quality Control
Ability to create live project estimates
Material Inspection & Offloading COSHH & Technical Datasheets
Detailed quotation package
Calculations in line with relevant standards
3 engineering modes – Individual Bar, Frame Level
and Elevation Level
User friendly interface with superior functionality
INSTALLER INFORMATION
SFS DESIGN GUIDE
SFS INFINITY DESIGN SOFTWARE

SFS DESIGN GUIDE
76 77 82 83
SFS DESIGN GUIDE
Installer Information 76 SFS Infinity 82
Design & Estimating Software

SFS DESIGN GUIDE
3
Design Guide
Introduction
SFS Design Guide
SFS is a lightweight cold-rolled galvanised steel framing system for
infill and oversail framing that is assembled on-site.
4
Features Function
SFS DESIGN GUIDE

INTRODUCTION
Quick and easily installed cladding support system. Provides a fully designed lightweight cladding frame as an
Rapidly achieves a watertight frame enabling follow-on
alternative to traditional builds.
trades. Allows for a variety of finishes including internal boardings
Full in-house design, from frozen data ensuring a prompt
and external cladding systems.
start on-site. Capable of achieving high spans and forming complex curves
and features such as soffits and downstands.
Benefits
High build speed, quickly achieving a watertight shell and
enabling follow-on trades thereby saving on cost.
Lightweight, sustainable and safe.
Cost-effective construction.
5
Design Guide
Business Case
Speed of build Quality and Cost

Risk to the client is reduced through Lightweight cold-rolled steel sections
predictability and speed of are precision engineered products
programme which in turn offers a manufactured to tight tolerences
quicker return on investment in ensuring exact performance resulting
comparison to traditional building in less time spent on-site correcting
methods. errors and solving problems.
Rapid dry envelope – SFS assists in Steel is dimensionally stable and
reducing the time to achieve a does not suffer from shrinkage.
Tight tolerances – high dimensional
watertight structure when compared
to traditional building methods.
accuracy of construction gives long
This facilitates earlier access for
term reliability.
follow–on trades which subsequently
reduces the build programme. The rapid construction characteristic
of Kingframe SFS allows the client to
realise significant productivity
Sustainability savings compared to traditional
Light gauge steel offers high building methods.
SFS can incorporate a vast array of
strength to weight
ratio and therefore reduces material
architectural treatments and
usage over traditional materials.
features and allows large spans and
Light gauge steel walls offer A large structural openings to be
ratings in the BRE Green Guide. formed with reduced requirement
Steel sections are 100% recyclable.
for windposts.
This is increasingly important as ‘Just-in-time’ – delivery of
the lifetime environmental impact of components as needed allows
buildings is increasingly scrutinised construction on tight sites, lowering
to meet tighter Government costs in site management and
legislation. storage facilities.
Light gauge steel reduces the overall
weight of walling relative to Design
If requested, schemes can be fully
blockwork reducing loads imposed
on foundations.
detailed prior to rolling, exposing
potential clashes at the design stage
thereby resolving them before they
become costly problems on-site.
If required, our in-house design team
can be involved at all stages of the
project to offer the most cost-
effective design solution.
6
Speed of Build Sustainability Quality & Cost Design Flexibility,
Aesthetic Appeal
SFS DESIGN GUIDE

INTRODUCTION
7
Design Guide
Technical Summary
The product is available as infill systems which are typically fixed between
a hot rolled or concrete frame and oversail systems which are fitted outside
the structural frame.
SLOTTED STUD DEFLECTION HEAD DETAIL 1

Purpose > The SFS slotted stud detail is used to accommodate
deflection of the primary structure.
LINTEL CONSTRUCTION 2
Purpose > SFS can incorporate most structural openings with both
narrow and wide horizontal spans.
CILL CONSTRUCTION 3
Purpose > SFS sections are designed to form window cills
accommodating both narrow and wide horizontal spans.
JAMB CONSTRUCTION – SINGLE SLOTTED STUD & WRAP 4

AROUND TRACK
Purpose > SFS can be designed to incorporate tall vertical spans
facilitating the use of large windows and doors in both
infill and oversail environments.
PANEL JOINT – STUD SPLICE DETAIL 5

Purpose > In a face-fixed environment SFS can incorporate
continuous unbroken façade facilitating various types of
architectural finishes.
BASE TRACK TO CONCRETE CONNECTION 6

Purpose > In recessed environment SFS is fixed to the structure to
ensure integrity.
8
2
3
6
1
5
4
9
SFS DESIGN GUIDE
INTRODUCTION
Design Guide
Service & Support
Depending on the characteristics of the project, Kingspan Profiles & Sections

are able to offer the following levels of service and support.
Proposal
Upon receipt of a request for SFS Kingspan Profiles & Sections create a proposal document. This gives a specification for stud sizes,
aperture detailing and any non-standard details.
This document can be used to price the work and becomes the basis for proceeding to Basic or Full Design.
Basic design
With our ‘Basic’ design service, we will conduct a review of Calculations for each panel can be provided upon
the Architects and Structural Engineers drawings to find the confirmation in writing that steel will be procured from
most commonly repeated details across your project. Kingspan Profiles & Sections.
We will then undertake a structural design for selected bay O&M Manuals are provided upon completion of the
drawings and associated details and produce a typical design work.
elevation drawing and specification indicating appropriate NB: This service is relevant to infill schemes and will not be offered in
section sizes for the various elements in the panel. oversail or load bearing situations.
Any non-standard areas or details will be specifically NB: Load bearing structures are outside the scope of this document -
highlighted as part of the review. Seek advice from Kingspan Profiles & Sections Technical Department.
All elements included in the Basic Design are covered by the

Kingspan design warranty.
Design Service > Critical Success Factor = Early Involvement

1-2 Weeks Design Freeze
Proposal Design Order Structural Appraisal Approval Issue
C L I E N T A P P ROVA L
Design appraisal > Feasability study > Feedback to client >
Bay Design > Proposal document Requests for information
> Issued for comments
2–4 Weeks 3-6 Weeks
10
Beswick, Manchester
SFS DESIGN GUIDE

INTRODUCTION
Full design service
We look at every aspect of your project when undertaking full design and for that reason, every project is assessed on
its own merits so we can offer the most efficient and cost-effective solution for you.
Full Drawing Information Detailed Structural Calculations

Kingspan Profiles & Sections provides detailed plan, section Where full design is required, and if specifically requested,
and elevation drawings for the areas of SFS on the project so Kingspan Profiles & Sections can provide detailed
there is no doubt what the framing sections construction is calculations to the relevant codes of practice for submission
for any given part of the building. Kingspan also ensures that to Building Control.
its drawings are passed through the relevant approval
procedures, so that installation proceeds with the assurance Site Handover
that it has been approved by the project architect, and that To ensure a smooth transition from design office to site at
they are available for submission to the client as part of the the start of every project Kingspan Profiles & Sections issue
CDM and O&M requirements. a copy of the Technical and Installation manuals. This
ensures that the client is aware of the design requirements
Project Management Support of the SFS system. A Designers Risk Assessment is also
Kingspan Profiles & Sections understands that you cannot issued to highlight care points for site erectors.
accurately estimate cost for every possibility on a project and
that programmes can vary due to the unpredictable nature of
site. Kingspan Profiles & Sections is your representative in the SITE INSPECTION
design decision making process and will always serve your For peace of mind that the SFS has been installed correct
interests to prevent cost and the programme from over- to the Kingspan Profile & Sections Drawings we can
running. Kingspan Profiles & Sections has gained significant perform a site inspection, highlighting any areas which
experience whilst working on some of the country’s largest may require remediation to site personnel. We will then
follow up with a detailed site report outlining areas
and most prestigious construction projects.
where work is required.
Site Erection
Construction Issue Material Order
C L I E N T A P P ROVA L
> Revised to comments
1 Week 1 Week
5-8 weeks depending on client approval times
11
Design Guide
Kingframe SFS Certification
Product Scope and Summary of Certificate

Kingspan Profiles & Sections have developed a fully integrated management system
which combines all the common elements of ISO 9001: 2008 (Quality Management),
ISO 14001: 2004 (Environmental Management) and OHSAS 18001: 2007 (Occupational
Health and Safety Management) into one system. This simple coherent business
management system enables the organisation to successfully achieve its purpose and
mission to ensure that quality, health and safety and the environment are considered
in all aspects of the business process.
Cert No. 1137 Cert No. E 1713 Cert No. H 1148 SCI assessed design engine
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13
SFS DESIGN GUIDE
INTRODUCTION
Design Guide
Technical Manual
SFS Design Guide
A Technical Guide to the Kingframe SFS System
14
Features
Speed of Build Building Physics
Quick and easily installed cladding support system. Precision engineered products which are dimensionally stable
Offers a quicker return on investment. and do not suffer from shrinkage.
Time savings of over 60% over blockwork.
Rapid dry envelope – reduced time to achieve a watertight
Design
Full detailed design service where required.
Components fully detailed and engineered prior to rolling.
structure.
Quality and Cost In-house design team available at all stages of the project.
Precision engineered products which are dimensionally
Sustainability
High strength to weight ratio and therefore reducing material.
stable and do not suffer from shrinkage.
High dimensional accuracy.
TECHNICAL MANUAL
SFS DESIGN GUIDE
A ratings in the BRE Green Guide.
Incorporates a vast array of architectural treatments and
features. Steel sections are 100% recyclable.
Reduced overall weight of walling relative to blockwork.
15
Design Guide
Document Guide
This document has been compiled to give
Kingspan Profiles & Sections’ customers
guidance on the correct application of design
and engineering principles of the Kingframe
Steel Framing System. This document should be
read alongside the following other Kingspan
Profiles & Sections publications.
SFS Designer’s Risk Assessment

Identified risks associated with general installation of Infill and Oversail SFS
(for project specific guidance, please consult the Kingspan design service)
http://www.kingspanprofiles.com/Media-Centre/Literature.aspx
Product Brochure
Product overview & system applications
Installation Manual
Guide to installation procedures for both Infill & Oversail SFS framing
British Board of Agrément (BBA) Certificate

Product summary and guidance on specification, installation, maintenance and durability
Design Service Guide

Detailed and Basic Design Services, an overview of the services offered by Kingspan Profiles & Sections
16
Contents
1 System Overview 20 5 Oversail SFS 40
1.1 Overview 20 5.1.1 General Stud Design & Construction 40
1.2 Design Considerations 21 5.1.2 Deflection Conditions (Detail D.02) 40
1.3 Design Guidance 22 5.1.3 Splicing of Sections 40
1.4 Construction Design Management 23 5.1.4 Structural Openings 40
5.1.5 Mid Span Restraint (Detail B.01) 40
2 SFS Standard Components 24
5.1.6 Cladding Treatments & Boarding (Detail E.01 & E.02) 40
2.1 Basic Components 24 5.1.7 Service Holes 40
2.2 Kingspan Profiles & Sections Section Range 25 5.1.8 Additional Details 40
2.3 Secondary Products 25
TECHNICAL MANUAL
SFS DESIGN GUIDE
Curved Walling
2.4 ‘C’ Section Range 26 Braced Bays
2.4.1 To BS5950-5:1998 26 Parapets and Downstands
Ribbon Windows
2.4.2 To BS-EN-1993-1-3:2006 28 Brise Soleil
2.5 ‘U’ Section Range 30 5.1.9 Fixings 40
2.5.1 To BS5950-5:1998 30
2.5.2 To BS-EN-1993-1-3:2006 32 6 Typical Details 42
2.6 Ancillary Products 32 6.1 ‘A’ Series – Basic Connections 42
6.2 ‘B’ Series – Construction Details 51
3 SFS Standard Fixings 34
6.3 ‘C’ Series – Opening Construction 52
3.1 Recommended Fixings 34-37 6.4 ‘D’ Series – Oversail Details 59
4 Infill SFS 38 6.5 ‘F’ Series – Finishes Details 63
4.1 Design Principles 38 7 Cladding Treatments 64
4.1.1 General Stud Design & Construction 38
7.1 Introduction 64
4.1.2 Structural Openings 38
7.2 Masonry 64
4.1.3 Splicing of Sections 38
7.3 Insulated Render 65
4.1.4 Deflection Head Details 38
7.4 Terracotta Rainscreen 66
4.1.5 Mid Span Restraint (Detail B.01) 38
7.5 Timber Rainscreen 67
4.1.6 Cladding Treatments & Boarding 38
7.6 Metal Rainscreen 67
4.1.7 2/3rd Minimum Bearing 39
7.7 Stone Panels 67
4.1.8 Additional Details 39
Service Holes 8 COSHH & Technical Data 68
Curved Walling
Braced Bays 8.1 General Specification Notes 68
Parapets and Downstands 8.2 COSHH Data 69
Ribbon Windows
Brise Soleil 9 Kingspan Profiles & Sections Support Services 71
9.1 Head Office 71
9.2 Technical, Estimating & Site Support 71
9.3 Customer Order Services 71
10 KingPin® Rainscreen Support System 72
11 Unitised SFS Façade System 74
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Design Guide
Document Guide
External References
This document should be read in conjunction with the following publications:
Publications Industry / Regulatory Bodies

BS5950 Structural Use of Steelwork in Building - Part 5; Code Steel Construction Institute (SCI)
of Practice for Design of Cold Formed Thin Gauge Sections http://www.steel-sci.org/
BS6399 Series; Loading for Buildings Federation of Plastering & Drywall Contractors (FPDC)
BS-EN-1990 Series; Basis for structural design http://www.fpdc.org/
BS-EN-1991 Series; Actions on structures British Construction Steelwork Association (BCSA)
BS-EN-1993 Series; Design of steel structures

http://www.steelconstruction.org/
National Structural Steelwork Specification (NSSS) Fifth

Building Research Establishment (BRE)
http://www.bre.co.uk/
Edition, The British Constructional Steelwork Association
(BCSA) British Board of Agrément (BBA)
SCI Guide P125; Building design using cold formed steel

www.bbacerts.co.uk
sections: Worked examples to BS 5950: Part 5: 1987 The National House Building Council (NHBC)

http://www.nhbc.co.uk/
sections: Light steel framing in residential construction Communities & Local Government – Building Regulations

http://www.communities.gov.uk/planningandbuilding/
sections: Durability of Light Steel Framing in Residential

Building
BS 7364: 1990 Specification for galvanized steel studs
and channels for stud and sheet partitions and linings using
screw fixed gypsum wallboards
BS8000 Series; Workmanship on building site; Codes of
practice
BS EN 10326; Continuously hot-dip coated strip and sheet
of structural steels. Technical delivery conditions
Building Regulations; Approved Documents
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SFS DESIGN GUIDE
TECHNICAL MANUAL
Design Guide
1 System Overview
1.1 Overview
The Kingframe Steel Framing System (SFS) is a component supply structural
stud façade system commonly used in two main methods: Infill and Oversail.
The system consists of C shaped studs and U shaped tracks designed on a
project specific basis to form the inner leaf of an external façade.
Both systems are constructed on-site and must be designed and

installed to relevant codes and standards. Liability for the Both systems achieve early weather
quality and accuracy of the installation rests with the protection of the building allowing other
installation contractor and not Kingspan Profiles & Sections.
internal fitting trades to work inside the
SFS has been extensively used in construction projects covering structure and removing external cladding
residential flats, apartments, healthcare and educational
from the critical path. Furthermore, these
developments, commercial developments, public buildings and
industrial properties. systems also provide lateral support to most
Sections are supplied to site as individual components and fully
cladding materials including masonry,
assembled in-situ. This is an advantage where site access / profiled metal sheets, proprietary panels,
craneage is restricted. Components can be supplied in final insulated render systems, terracotta and
required lengths or standard lengths cut to suit on site. timber rain screen systems. It should be
By cutting to length on site, construction tolerances in
structures can be fully accommodated.
noted that SFS is not intended to provide
vertical support for masonry façades.
Infill Systems are typically supported at the slab edge between
hot-rolled steel or concrete structures. This allows insulation
and external finishes to be installed outside the main structural It is also possible to design Kingspan SFS sections to form the
frame if the correct tolerance scheme is adopted. The system is primary load bearing structural framing for low rise buildings.
suitable for both low and high-rise construction. A deflection This is beyond the scope of this manual but information is
allowance is required at each floor level. available on request from Kingspan Profiles & Sections.
Oversail Systems are fitted outside the line of the structural

frame using support cleats at each floor level with connections
designed to allow slab deflection. It is particularly suited to
situations where cladding materials are sensitive to differing
movement of the main frame. Adequate base support must be
provided to accommodate vertical loading.
20
1.2 Design Considerations
Design Life
SFS is intended for warm frame construction. This is to say that The Kingspan Profiles & Sections standard SFS System can
the SFS is always fully enclosed within the warm envelope of achieve a maximum deflection tolerance at the head of an infill
the facade i.e. that there is insulation applied to the external frame of +/–25mm. Conditions that have a greater live load
face of the SFS. deflection value must be referred to Kingspan Profiles &
Where parapets / upstands / downstands etc are formed in SFS, Sections technical department. In oversail framing, the
they should be insulated to all exposed faces in order to satisfy deflection tolerance is generally accommodated within the
this requirement. supporting bracketry and is therefore not limited by the SFS.
Assuming that the SFS is maintained within a warm frame Building Regulation Requirements
TECHNICAL MANUAL
SFS DESIGN GUIDE
environment, current industry guidance1 is that a design life of The installer should refer to the main contractor and the
250 years can be expected. Where the SFS is installed in a cold architect to ensure that the requirements under Building
frame environment (low risk of water ingress, some risk of Regulations for air tightness, fire resistance, thermal bridging
condensation), this reduces to 50-60 years. and acoustic protection are met before construction begins.
SFS may be used in potentially corrosive environments, such as When clad in suitable materials and linings, SFS constructions
swimming pool buildings, providing that the internal finishes are can achieve performances in excess to those required by the
designed to protect the frame. There are a number of boards current regulations. As the performance is governed by the
specifically designed as a moisture resistant lining system for cladding and linings designed and supplied by others, Kingspan
swimming pool applications. Profiles & Sections cannot provide specific guidance in these
1
areas. If you require further guidance, please consider use of the
P262 Durability of Light Steel Framing in Residential Building. Second
our full ‘through-wall’ KingBuild System (KBS).
Edition. The Steel Construction Institute, 2009
Live Load Deflection

Every structure, whether concrete or steel, will move when
placed under load during normal use. This is anticipated within
the design of the building by the engineers and must be
accommodated within the SFS system. This movement is in the
vertical plane and is at its maximum displacement at mid-span
between vertical supports e.g. columns. The expected total
movement may be calculated by using the formula below in the
absence of specific guidance from the design engineer;
Span between supporting columns divided by

360 = Maximum deflection
21
Design Guide
1 System Overview
1.3 Design Guidance
Kingspan Profiles & Sections offer guidance on specific issues that affect the design, specification and installation of the SFS system.
Detailed guidance on issues can be found at our website at http://www.kingspanprofiles.com. Guidance notes published by
Kingspan Profiles & Sections are recommendations and cover the following main areas; SFS & Setting Out; SFS & Sustainability;
SFS & Thermal Performance, SFS & Deflection; SFS & Acoustic Attenuation; SFS & Fire Protection; SFS & Wind Loadings.
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TECHNICAL MANUAL
SFS DESIGN GUIDE
1.4 Construction Design Management
The Construction Design Management (CDM) regulations 2007 A description of the hazard is then written into the legend of the
redefined the responsibilities and guidance for system suppliers drawings. The most frequently identified specific risks are:
and designers on all construction projects in the UK. Wherever Multiple different stud systems / gauges specified on
possible, Kingspan Profiles & Sections will take measures to drawing – installer to implement sufficient QA checks to
design out any risk to the installer during construction of the ensure compliance with scheme. Consider requesting
SFS. Kingspan Profiles & Sections will identify potential CDM KPS site inspection. (Any drawing with more than one stud
risks to the named individual within the project team. It is the specification)
responsibility of the Installer to provide the contact details of Long span studs – installer to prepare adequate method
this individual to Kingspan Profiles & Sections. statement for handling of high span studs. Consider
When Kingspan Profiles & Sections recognises a hazard to health mechanical lifting equipment. (Typically any studs over 4m)
and safety that cannot be avoided through design, the hazard Heavy lifting – installer to prepare adequate method
and proposed mitigation is identified on the drawings using the statement for handling heavy materials. Consider mechanical
following symbol: lifting equipment. (Any sections with mass over 25kg)
Large structural openings – lintels, cills and jambs must
be formed with continuous (NOT spliced) members. Installer
to ensure specific section lengths ordered as required.
(Any openings over 4m length)
Edge protection required – If the SFS cill is too low to offer
Figure 1 - CDM Hazard Identification
edge protection to BS EN 13374:2004, then the main

contractor should provide an additional edge protection
system. (Any opening with a cill height less than 1000mm
from structural slab level)
For further information, please refer to the SFS Designer’s Risk

Assessment and the SFS Installation Manual.
23
Design Guide
2 SFS Standard Components

2.1 Basic Components
All components are formed from pre-hot dipped galvanized steel to BS EN 10326:2004, Grade S390 + zinc coating Z275 g/m2.
Guaranteed minimum yield strength = 390N/mm2.
‘U’ Section Track ‘C’ Section Stud
T Li
F
F
W W
Angles, Cleats & Brackets ‘Z’ Bar
T A
T
B
C
A C
Flat Straps
(T)
(A)
N.B. All thicknesses given in this manual are the overall nominal
thickness, including galvanic coating.
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2.2 Kingspan Profiles & Sections Section Range
All sections and ancillaries provided by Kingspan Profiles & Sections have a unique reference. The table below gives a guide to what
these references mean;
C 100 050 120

‘C’ Section 100mm web (W) 50mm leg (F) 1.2mm thickness (T)
U 104 055 120
‘U’ Section 104mm web (W) 55mm leg (F) 1.2mm thickness (T)
FS 100 ~ 12
Flat Strap 100mm width (A) ~ 1.2mm thickness (T)
TECHNICAL MANUAL
SFS DESIGN GUIDE
B 135 105 60
Bracket 135mm leg (A) 105mm leg (B) 6.0mm thickness (T)
L 70 50 20
Angle Section 70mm leg (A) 50mm leg (B) 2.0mm thickness (T)
L 70 50 20 L
Angle Section 70mm leg (A) 50mm leg (B) 2.0mm thickness (T) Stock Lengths 3.0m
2.3 Secondary Products

The table below gives the sections and products other than standard ‘C’ and ‘U’ sections manufactured by Kingspan Profiles & Sections;
Section Ref. Weight (Kg/m) A (mm) B (mm) C (mm) T (mm)
Angles & Cleats

L705020 ~ 50 50 70 2.0
L100502 ~ 50 50 100 2.0
L150502 ~ 50 50 150 2.0
L200502 ~ 50 50 200 2.0
L250502 ~ 50 50 250 2.0
L300502 ~ 50 50 300 2.0
L50502L ~ 50 50 2.0m 2.0
L100502L ~ 100 50 2.0m 2.0
L1501002L ~ 150 100 2.0m 2.0
Brackets
B13510560 ~ 135 105 95 6.0
B808030 80 80 80 3.0
Strap Products
FS10012 ~ 100 ~ ~ 1.2
FS3809 ~ 38 ~ ~ 0.9
‘Z’ Bar Products
Z40404020 ~ 40 40 40 2.0
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Design Guide

2.4 ‘C’ Section Range3
2.4.1 To BS5950-5: 1998
Dimensions Gross
Section Ref. Mass W F Li T Internal O/A Galv. Area Ixx Iyy

(Kg/m) (mm) (mm) (mm) (mm) Radius Thickness (mm2) (cm4) (cm4)
ri (mm) (mm)
C070050150 2.09 70.00 50.00 10.00 1.50 3.00 0.04 266.34 22.91 9.08
C070070200 3.48 70.00 70.00 14.00 2.00 4.00 0.04 442.83 39.88 29.83
C100050120 1.98 100.00 50.00 10.00 1.20 2.40 0.04 252.06 41.32 8.31
C100060120 2.21 100.00 60.00 12.00 1.20 2.40 0.04 280.86 47.69 13.70
C100070120 2.43 100.00 70.00 14.00 1.20 2.40 0.04 309.66 53.99 20.83
C100070160 3.20 100.00 70.00 14.00 1.60 3.20 0.04 407.57 71.57 27.47
C100070200 3.95 100.00 70.00 14.00 2.00 4.00 0.04 502.83 88.65 33.84
C125050120 2.22 125.00 50.00 10.00 1.20 2.40 0.04 282.06 68.86 8.92
C125060120 2.44 125.00 60.00 12.00 1.20 2.40 0.04 310.86 78.98 14.75
C125070120 2.67 125.00 70.00 14.00 1.20 2.40 0.04 339.66 89.01 22.48
C125070160 3.52 125.00 70.00 14.00 1.60 3.20 0.04 447.57 118.22 29.65
C125070200 4.35 125.00 70.00 14.00 2.00 4.00 0.04 552.83 146.69 36.54
C150050120 2.45 150.00 50.00 10.00 1.20 2.40 0.04 312.06 105.11 9.42
C150060120 2.67 150.00 60.00 12.00 1.20 3.00 0.04 339.62 119.85 15.63
C150070120 2.91 150.00 70.00 14.00 1.20 2.40 0.04 369.66 134.48 23.87
C150070160 3.83 150.00 70.00 14.00 1.60 3.20 0.04 487.57 178.84 31.49
C150070200 4.74 150.00 70.00 14.00 2.00 4.00 0.04 602.83 222.19 38.81
C200050120 2.92 200.00 50.00 10.00 1.20 2.40 0.04 372.06 207.35 10.17
C200060120 3.15 200.00 60.00 12.00 1.20 2.40 0.04 400.86 233.95 16.99
C200070120 3.38 200.00 70.00 14.00 1.20 2.40 0.04 429.66 260.38 26.07
C200070160 4.46 200.00 70.00 14.00 1.60 3.20 0.04 567.57 346.86 34.40
C200070200 5.52 200.00 70.00 14.00 2.00 4.00 0.04 702.83 431.67 42.40
C250070120 3.85 250.00 70.00 14.00 1.20 2.40 0.04 489.66 438.95 27.75
C250070160 5.09 250.00 70.00 14.00 1.60 3.20 0.04 647.57 585.39 36.61
C250070200 6.31 250.00 70.00 14.00 2.00 4.00 0.04 802.83 729.34 45.11
C300070200 7.10 300.00 70.00 14.00 2.00 4.00 0.04 902.83 1127.44 47.24
3
Further sections are available upon request. Please contact your Area Sales Manager for further details.
26
Section Major Axis Bending Minor Axis Bending Compression
rx ry Zxx Zyy Ixx Zxx PO Mcy Web Mcy Web es Q

(cm) (cm) (cm3) (cm3) Effective Effective (N/mm2) Comp Tension (mm)
(cm4) (cm3) (kNm) (kNm)
2.92 1.84 6.69 2.94 22.49 6.48 390.00 1.53 1.15 1.18 0.90
2.97 2.57 11.73 7.42 38.95 11.25 390.00 3.70 2.89 0.41 0.94
4.07 1.82 8.36 2.48 38.95 7.59 366.21 1.13 0.97 4.36 0.66
4.15 2.22 9.65 3.53 42.61 8.02 366.21 1.51 1.34 4.65 0.61
TECHNICAL MANUAL
SFS DESIGN GUIDE
4.21 2.61 10.93 4.75 45.62 8.30 366.21 1.93 1.72 4.77 0.56
4.19 2.59 14.55 6.30 66.30 12.79 385.54 2.92 2.45 3.39 0.74
4.17 2.58 18.09 7.79 86.50 17.35 390.00 3.98 3.04 2.04 0.88
4.97 1.79 11.12 2.54 65.28 10.20 347.37 1.14 0.98 5.83 0.59
5.08 2.19 12.76 3.63 71.25 10.80 347.37 1.52 1.36 6.35 0.55
5.16 2.59 14.38 4.89 76.30 11.21 347.37 1.94 1.76 6.62 0.51
5.14 2.58 19.16 6.48 110.10 17.03 371.52 2.93 2.51 5.31 0.68
5.12 2.56 23.85 8.02 143.12 22.89 385.82 4.01 3.13 3.88 0.81
5.85 1.75 14.13 2.59 100.53 13.16 328.52 1.14 1.00 7.00 0.54
5.98 2.16 16.11 3.70 109.13 13.87 328.52 1.53 1.38 7.75 0.51
6.08 2.56 18.08 4.99 116.71 14.41 328.52 1.95 1.78 8.21 0.47
6.07 2.55 24.10 6.62 167.29 21.61 357.51 2.94 2.55 6.97 0.62
6.05 2.53 30.03 8.19 216.98 28.87 374.66 4.02 3.19 5.56 0.75
7.53 1.67 20.86 2.65 201.24 19.91 290.82 1.16 1.01 8.73 0.46
7.71 2.08 23.54 3.80 218.12 21.08 290.82 1.55 1.40 9.89 0.44
7.86 2.49 26.20 5.14 232.06 21.86 290.82 1.98 1.81 10.72 0.41
7.84 2.47 34.97 6.82 328.47 32.05 329.48 2.97 2.61 9.57 0.54
7.82 2.45 43.60 8.44 423.38 42.26 352.36 4.04 3.29 8.24 0.64
9.57 2.41 35.29 5.25 401.63 30.74 253.13 2.01 1.83 12.58 0.37
9.55 2.39 47.13 6.95 561.54 44.15 301.45 3.00 2.64 11.49 0.48
9.53 2.37 58.82 8.61 718.82 57.48 330.05 4.07 3.36 10.21 0.57
11.18 2.29 75.67 8.73 1115.50 74.42 307.74 4.11 3.40 11.71 0.51
27
Design Guide

2.4 ‘C’ Section Range3
2.4.2 To BS-EN-1993-1-3:2006
Dimensional
Section Ref. Mass W F Li T Internal O/A Galv. δ Gross Iyy

(Kg/m) (mm) (mm) (mm) (mm) Radius Thickness (x103) Area (cm4)
ri (mm) (mm) (mm2)
C070050150 2.09 70.00 50.00 10.00 1.50 3.00 0.04 28.04 266.34 21.63
C070070200 3.48 70.00 70.00 14.00 2.00 4.00 0.04 29.91 442.83 37.50
C100050120 1.98 100.00 50.00 10.00 1.20 2.40 0.04 19.18 252.06 39.74
C100060120 2.21 100.00 60.00 12.00 1.20 2.40 0.04 17.26 280.86 46.05
C100070120 2.43 100.00 70.00 14.00 1.20 2.40 0.04 15.68 309.66 52.30
C100070160 3.20 100.00 70.00 14.00 1.60 3.20 0.04 21.04 407.57 68.57
C100070200 3.95 100.00 70.00 14.00 2.00 4.00 0.04 26.46 502.83 83.97
C125050120 2.22 125.00 50.00 10.00 1.20 2.40 0.04 17.19 282.06 66.51
C125060120 2.44 125.00 60.00 12.00 1.20 2.40 0.04 15.62 310.86 76.53
C125070120 2.67 125.00 70.00 14.00 1.20 2.40 0.04 14.32 339.66 86.47
C125070160 3.52 125.00 70.00 14.00 1.60 3.20 0.04 19.20 447.57 113.70
C125070200 4.35 125.00 70.00 14.00 2.00 4.00 0.04 24.14 552.83 139.63
C150050120 2.45 150.00 50.00 10.00 1.20 2.40 0.04 15.57 312.06 101.86
C150060120 2.67 150.00 60.00 12.00 1.20 3.00 0.04 17.84 339.62 115.59
C150070120 2.91 150.00 70.00 14.00 1.2 2.40 0.04 13.18 369.66 130.95
C150070160 3.83 150.00 70.00 14.00 1.60 3.20 0.04 17.66 487.57 172.55
C150070200 4.74 150.00 70.00 14.00 2.00 4.00 0.04 22.19 602.83 212.35
C200050120 2.92 200.00 50.00 10.00 1.20 2.40 0.04 13.10 372.06 201.95
C200060120 3.15 200.00 60.00 12.00 1.20 2.40 0.04 12.17 400.86 228.29
C200070120 3.38 200.00 70.00 14.00 1.20 2.40 0.04 11.37 429.66 254.50
C200070160 4.46 200.00 70.00 14.00 1.60 3.20 0.04 15.22 567.57 336.35
C200070200 5.52 200.00 70.00 14.00 2.00 4.00 0.04 19.11 702.83 415.22
C250070120 3.85 250.00 70.00 14.00 1.20 2.40 0.04 9.99 489.66 430.23
C250070160 5.09 250.00 70.00 14.00 1.60 3.20 0.04 13.37 647.57 569.81
C250070200 6.31 250.00 70.00 14.00 2.00 4.00 0.04 16.78 802.83 704.95
C300070200 7.10 300.00 70.00 14.00 2.00 4.00 0.04 14.96 902.83 1093.86
3
28
Gross Section Major Axis Bending Minor Axis Bending Compression
Izz iy iz Wel,yy Wel,zz Iyy in Wel,yy Mc,z Web Mc,z Web eNy Area in
(cm4) (cm) (cm) (cm3) (cm3) Bending in Bending Comp Tension (mm) comp.
(cm4) (cm3) (kNm) (kNm) (mm2)
8.57 2.88 1.81 6.32 2.78 20.91 5.73 1.46 0.88 -2.07 203.66
28.05 2.93 2.53 11.03 6.98 36.25 9.94 3.62 2.32 -4.63 367.62
8.00 4.03 1.81 8.04 2.39 35.30 6.49 1.11 0.62 -2.07 135.32
13.23 4.11 2.20 9.32 3.42 38.52 6.85 1.49 0.83 -3.97 141.52
TECHNICAL MANUAL
SFS DESIGN GUIDE
20.18 4.17 2.59 10.59 4.61 41.61 7.19 1.91 1.07 -6.06 145.82
26.32 4.14 2.57 13.94 6.04 60.64 11.07 2.83 1.67 -4.81 249.61
32.07 4.11 2.54 17.14 7.39 80.02 15.23 3.80 2.29 -3.10 372.58
8.62 4.93 1.77 10.74 2.46 56.57 8.08 1.12 0.59 -0.82 135.45
14.30 5.04 2.18 12.36 3.52 61.69 8.56 1.51 0.80 -2.63 141.44
21.85 5.12 2.57 13.97 4.75 66.57 9.01 1.93 1.06 -4.54 145.73
28.53 5.09 2.55 18.43 6.23 99.92 14.59 2.87 1.63 -3.83 247.73
34.80 5.06 2.53 22.70 7.64 131.88 20.01 3.88 2.25 -1.91 372.47
9.13 5.80 1.74 13.69 2.51 83.20 9.66 1.13 0.56 0.16 135.01
15.08 5.92 2.14 15.54 3.57 90.80 10.30 1.52 0.79 -1.48 141.15
23.25 6.04 2.55 17.60 4.86 97.74 10.84 1.94 1.05 -3.23 145.42
30.39 6.01 2.52 23.25 6.39 148.38 17.82 2.90 1.57 -2.48 248.26
37.10 5.98 2.50 28.70 7.83 199.20 25.15 3.93 2.20 -0.89 370.85
9.91 7.48 1.66 20.32 2.59 154.16 12.96 1.14 0.55 1.65 134.04
16.58 7.66 2.07 22.97 3.71 167.27 13.78 1.53 0.77 0.32 140.37
25.49 7.82 2.47 25.60 5.03 179.29 14.50 1.96 1.02 -1.09 144.62
33.37 7.78 2.45 33.91 6.61 272.49 23.64 2.94 1.49 -0.33 247.16
40.80 7.75 2.43 41.94 8.12 376.30 34.85 3.99 2.10 0.71 365.89
27.20 9.52 2.39 34.58 5.14 287.20 18.18 1.97 0.96 0.53 143.79
35.64 9.48 2.37 45.88 6.77 439.10 29.66 2.96 1.45 1.33 245.78
43.62 9.45 2.35 56.85 8.32 605.92 43.37 4.03 2.00 2.23 364.13
45.85 11.10 2.27 73.41 8.47 894.19 51.85 4.05 1.90 3.48 362.92
29
Design Guide

2.5 ‘U’ Section Range4
2.5.1 To BS5950-5:1998
Dimensions Gross
Section Ref. Mass W F Li T Internal O/A Galv. Area Ixx Iyy

(Kg/m) (mm) (mm) (mm) (mm) Radius Thickness (mm2) (cm4) (cm4)
ri (mm) (mm)
U074055150 2.10 74.00 55.00 ~ 1.50 3.00 0.04 266.67 25.45 8.55
U074069180 2.89 74.00 69.00 ~ 1.80 3.60 0.04 368.17 36.76 18.88
U074069200 3.20 74.00 69.00 ~ 2.00 4.00 0.04 407.42 40.64 20.93
U104055120 1.98 104.00 55.50 ~ 1.20 2.40 0.04 252.03 44.14 7.83
U104067180 3.28 104.00 67.50 ~ 1.80 3.60 0.04 416.77 76.86 19.94
U104067200 3.63 104.00 67.50 ~ 2.00 4.00 0.04 461.42 85.12 22.10
U129055120 2.22 129.00 55.50 ~ 1.20 2.40 0.04 282.03 72.17 8.35
U129068180 3.64 129.00 68.00 ~ 1.80 3.60 0.04 463.57 125.70 21.79
U129068200 4.04 129.00 68.00 ~ 2.00 4.00 0.04 513.42 139.34 24.16
U154055120 2.45 154.00 55.50 ~ 1.20 2.40 0.04 312.03 108.80 8.78
U154067180 3.98 154.00 67.50 ~ 1.80 3.60 0.04 506.77 187.44 22.52
U154067200 4.41 154.00 67.50 ~ 2.00 4.00 0.04 561.42 207.89 24.97
U204055120 2.92 204.00 55.50 ~ 1.20 2.40 0.04 372.03 211.54 9.42
U204067180 4.68 204.00 67.00 ~ 1.80 3.60 0.04 594.97 359.00 23.83
U204067200 5.18 204.00 67.00 ~ 2.00 4.00 0.04 659.42 398.47 26.42
U254055120 3.40 254.00 55.50 ~ 1.20 2.40 0.04 432.03 359.60 9.88
U254067180 5.38 254.00 67.00 ~ 1.80 3.60 0.04 684.97 605.14 25.14
U254067200 5.97 254.00 67.00 ~ 2.00 4.00 0.04 759.42 672.01 27.87
U304067200 6.76 304.00 67.00 ~ 2.00 4.00 0.04 859.42 1039.62 28.99
4
30
Section Major Axis Bending Minor Axis Bending Compression
rx ry Zxx Zyy Ixx Zxx PO Mcy Web Mcy Web es Q

(cm) (cm) (cm3) (cm3) Effective Effective (N/mm2) Comp Tension (mm)
(cm4) (cm3) (kNm) (kNm)
3.10 1.80 7.02 2.25 19.49 4.59 390.00 1.43 0.32 -4.27 0.49
3.17 2.27 10.18 4.12 27.52 6.39 390.00 2.61 0.56 -3.42 0.56
3.16 2.27 11.29 4.57 31.51 7.46 390.00 2.95 0.74 -2.14 0.60
4.23 1.78 8.59 1.92 32.83 5.44 363.20 1.06 0.18 -7.22 0.30
TECHNICAL MANUAL
SFS DESIGN GUIDE
4.31 2.19 15.04 4.18 58.96 9.90 389.92 2.60 0.57 -6.50 0.43
4.30 2.19 16.69 4.64 67.30 11.49 390.00 3.00 0.75 -5.41 0.48
5.12 1.74 11.29 1.98 54.98 7.46 344.35 1.07 0.19 -7.14 0.25
5.23 2.18 19.76 4.37 97.81 13.37 377.50 2.64 0.58 -7.55 0.36
5.22 2.17 21.94 4.85 111.17 15.40 384.03 3.05 0.76 -6.7 0.40
5.98 1.70 14.24 2.02 84.63 9.75 325.50 1.08 0.19 -6.85 0.22
6.11 2.12 24.63 4.41 148.35 17.18 365.07 2.61 0.58 -7.73 0.32
6.10 2.11 27.35 4.90 168.26 19.72 372.88 3.02 0.76 -7.16 0.35
7.64 1.61 20.86 2.08 170.27 15.12 287.81 1.09 0.19 -5.55 0.19
7.81 2.01 35.51 4.49 291.95 25.98 340.23 2.60 0.58 -7.40 0.26
7.80 2.01 39.45 4.99 330.05 29.64 350.57 3.00 0.77 -7.05 0.28
9.25 1.53 28.45 2.12 297.52 21.55 250.11 1.11 0.19 -4.33 0.17
9.46 1.93 47.99 4.59 502.46 36.37 315.38 2.62 0.58 -5.89 0.23
9.45 1.92 53.33 5.10 566.58 41.32 328.26 3.02 0.77 -5.55 0.26
11.06 1.85 68.85 5.18 889.85 54.71 305.9 3.04 0.77 -4.35 0.23
31
Design Guide

2.5 ‘U’ Section Range4
2.5.2 To BS-EN-1993-1-3:2006
Dimensional
Section Ref. Mass W F Li T Internal O/A Galv. δ Gross Iyy

(Kg/m) (mm) (mm) (mm) (mm) Radius Thickness (x103) Area (cm4)
ri (mm) (mm) (mm2)
U074055150 2.10 74.00 55.00 ~ 1.50 3.00 0.04 0.00 266.67 25.46
U074069180 2.89 74.00 69.00 ~ 1.80 3.60 0.04 0.00 368.17 36.77
U074069200 3.20 74.00 69.00 ~ 2.00 4.00 0.04 0.00 407.42 40.65
U104055120 1.98 104.00 55.5 ~ 1.20 2.40 0.04 0.00 252.03 44.15
U104067180 3.28 104.00 67.50 ~ 1.80 3.60 0.04 0.00 416.77 76.88
U104067200 3.63 104.00 67.50 ~ 2.00 4.00 0.04 0.00 461.42 85.14
U129055120 2.22 129.00 55.50 ~ 1.20 2.40 0.04 0.00 282.03 72.19
U129068180 3.64 129.00 68.00 ~ 1.80 3.60 0.04 0.00 463.57 125.73
U129068200 4.04 129.00 68.00 ~ 2.00 4.00 0.04 0.00 513.42 139.37
U154055120 2.45 154.00 55.50 ~ 1.20 2.40 0.04 0.00 312.03 108.83
U154067180 3.98 154.00 67.50 ~ 1.80 3.60 0.04 0.00 506.77 187.48
U154067200 4.41 154.00 67.50 ~ 2.00 4.00 0.04 0.00 561.42 207.94
U204055120 2.92 204.00 55.50 ~ 1.20 2.40 0.04 0.00 372.03 211.59
U204067180 4.68 204.00 67.00 ~ 1.80 3.60 0.04 0.00 594.97 359.07
U204067200 5.18 204.00 67.00 ~ 2.00 4.00 0.04 0.00 659.42 398.55
U254055120 3.40 254.00 55.50 ~ 1.20 2.40 0.04 0.00 432.03 359.67
U254067180 5.38 254.00 67.00 ~ 1.80 3.60 0.04 0.00 684.97 605.25
U254067200 5.97 254.00 67.00 ~ 2.00 4.00 0.04 0.00 759.42 672.13
U304067200 6.76 304.00 67.00 ~ 2.00 4.00 0.04 0.00 859.42 1039.79
2.6 Ancillary Products Order ref. Box Quantity W (mm)
The following products are supplied by Kingspan Profiles & Deflection Head Bracket
Sections and its agents. These components are not DHB70L 100 70
manufactured by Kingspan Profiles & Sections; DHB100L 100 100
DHB150L 100 150
DHB200L 100 200
4
32
Gross Section Major Axis Bending Minor Axis Bending Compression
Izz iy iz Wel,yy Wel,zz Iyy in Wel,yy Mc,z Web Mc,z Web eNy Area in
(cm4) (cm) (cm) (cm3) (cm3) Bending in Bending Comp Tension (mm) comp.
(cm4) (cm3) (kNm) (kNm) (mm2)
8.56 3.10 1.80 7.02 2.25 15.23 3.08 1.37 0.35 -12.05 132.75
18.90 3.17 2.27 10.18 4.12 20.77 4.07 2.51 0.66 -17.00 187.55
20.94 3.16 2.27 11.29 4.58 23.87 4.73 2.87 0.80 -16.34 227.02
7.84 4.23 1.78 8.59 1.93 25.03 3.57 1.05 0.22 -10.94 89.51
TECHNICAL MANUAL
SFS DESIGN GUIDE
19.96 4.31 2.19 15.04 4.18 46.97 6.86 2.51 0.61 -13.86 196.89
22.12 4.30 2.19 16.69 4.64 53.67 7.91 2.88 0.75 -13.27 239.98
8.36 5.12 1.74 11.30 1.98 40.02 4.56 1.06 0.21 -9.49 90.78
21.80 5.23 2.18 19.77 4.37 79.91 9.65 2.58 0.60 -12.35 201.42
24.18 5.22 2.17 21.95 4.85 90.98 11.08 2.96 0.74 -11.79 246.26
8.79 5.98 1.70 14.25 2.02 58.90 5.59 1.07 0.20 -8.31 91.63
22.54 6.11 2.12 24.64 4.41 119.20 12.08 2.57 0.57 -10.74 204.38
24.99 6.10 2.11 27.36 4.90 140.54 14.67 2.96 0.71 -10.20 250.37
9.43 7.64 1.61 20.87 2.08 108.90 7.71 1.08 0.18 -6.52 92.71
23.85 7.81 2.01 35.52 4.50 220.45 16.61 2.57 0.54 -8.36 208.12
26.44 7.80 2.01 39.46 4.99 260.94 20.24 2.96 0.67 -7.84 255.54
9.89 9.25 1.53 28.45 2.12 176.07 9.92 1.08 0.17 -5.21 93.36
25.16 9.46 1.93 48.00 4.60 357.17 21.32 2.59 0.51 -6.71 210.41
27.90 9.45 1.93 53.34 5.10 423.40 25.96 2.98 0.65 -6.20 258.71
29.02 11.06 1.85 68.86 5.18 630.24 31.85 3.00 0.62 -4.94 260.82
33
Design Guide
3 SFS Standard Fixings

Kingspan Profiles & Sections do not sell fixings associated with SFS. Set out below are standard SFS fixings from a variety of
manufacturers. All fixings stated are recommendations only. All connections from the SFS to any interfacing structure or material
must be checked for suitability and design with Kingspan Profiles & Sections and the third party supplier prior to construction.
Installers may also wish to use other fixings – this should be communicated to Kingspan at the start of the project (prior to design
commencing) such that they can be checked for suitability and incorporated into the design.
Application Supplier Product Code Description Tools Picture

ITW-SPIT CFC26 Pancake head SDS Gun
(Eurocode 921166) ø5.5 x 26mm 2PSD
SFS to SFS
Self Drilling, Coarse threaded,
Connections
Self tapping TEK
Flush finish
Hilti S-MD 03ZW 5.5 x 25 - Waferhead SDS Gun
1mm up to 4.0mm
Wafer Head ø5.5 x 25mm Phillips No.2
fixing thickness
Self tapping TEK
ITW-SPIT TC25 Hex head ø5.5 x 25mm SDS Gun
(Eurocode 920028) Self Drilling, Coarse threaded, 5/16th AF Hex
Self tapping TEK
SFS to SFS Hilti S-MD03Z 5,5X32 Hex head ø5.5 x 25mm SDS Gun
Connections Self Drilling, Coarse threaded, 8mm Hex
Non flush finish Self tapping TEK
1mm up to 4.0mm Ejot LS 5.5 x 25 Hex head ø5.5 x 25mm SDS Gun
fixing thickness Self Drilling, Coarse threaded, 8mm Hex
Self tapping TEK
Evolution TSHW5.5-25-3 Hex head ø5.5 x 25mm SDS Gun
Self Drilling, Coarse threaded, 5/16th AF Hex
Self tapping TEK
ITW-SPIT CFL32 Pancake head SDS Gun
(Eurocode 921260) ø5.5 x 32mm Low Profile TEK, Phillips No.2
Self Drilling, Fine threaded,
Self tapping
SFS to Hot
Rolled Steel Hilti S-MD05ZW 5.5x40 Pancake head SDS Gun
Flush finish ø5.5 x 40mm Low Profile TEK, Phillips No.2
4 to 12.5mm fixing Self tapping
thickness
Ejot HSCF 5.5x38 Flat pan head SDS Gun
ø5.5 x 38mm Phillips No.3
Self tapping TEK
34
ITW-SPIT TL32 Hex head screw SDS Gun
(Eurocode 921202) ø5.5 x 32mm TEK 5/16th AF Hex
Self tapping
Hilti S-MD05Z 5.5 x 38 Hex head screw SDS Gun
TECHNICAL MANUAL
SFS DESIGN GUIDE
SFS to Hot ø5.5 x 38mm TEK 8mm Hex
Rolled Steel Self Drilling, Fine threaded,
Non flush finish Self tapping
3.0mm steel to Ejot HS 5.5 x 38 Hex head screw SDS Gun
12.5mm HRS ø5.5 x 38mm TEK 8mm Hex
Self tapping
Evolution TSHW5.5-32-5(SI)II Hex head screw SDS Gun
ø5.5 x 32mm TEK 5/16” Hex
Self tapping
ITW-SPIT SC9-20 Powder actuated nail fixing Spitfire P370
SFS to Hot Rolled Hilti HILTI X-U-16 P8 Powder actuated nail fixing DX460 MX
Steel Connections DX36
SFS to 20mm HRS DX72
Fixfast DF25 – 6.3 x 65 Hex head screw SDS Gun

ø6.3 x 65mm TEK 8mm Hex
Self tapping
35
Design Guide
3 SFS Standard Fixings

3.1 Recommended Fixings
ITW-SPIT 4H32 Hex head anchor SDS Gun
(Eurocode 921502) ø6 x 32mm 8mm Hex
SDS Drill
6mm masonry bit
Hilti HUS-H 6x35 Hex head anchor SDS Gun
ø6 x 35mm 13mm Hex
SFS to Concrete SDS Drill
Connections 6mm masonry bit
3.0mm steel to Ejot 4H 6.3x32 Hex head anchor SDS Gun
concrete ø6.3 x 32mm 8mm Hex
SDS Drill
CDR 4L (Ejot ref)
Evolution MSHH6.3-32-516 Hex head anchor SDS Gun
ø6.3 x 32mm 5/16” Hexagonal
SDS Drill
5mm masonry bit
Bracket to Hot Bolted G8.8 Bolts G8.8 bolts with locking nut SDS Drill
Rolled Steel connection and washers
Connections
5 to 8mm steel
brackets to Spider Bolt NSL-1998 Blind bolt SDS Drill
>6mm HRS
ITW-SPIT TRIGA Z V Through bolt SDS Gun

Torque controlled SDS Drill
expanding anchor
ITW-SPIT TRIGA Z E Stud anchor SDS Gun
Bracket to
Torque controlled SDS Drill
Concrete
expanding anchor
Steel brackets to
Concrete ITW-SPIT Large Diameter Large diameter SDS Gun
Tapcon screw anchor SDS Drill
Hilti HSC-A(R) HSC-A M10 x 40mm SDS Gun

M10 x 40mm safety anchors SDS Drill
36
Hilti S-WD13C 4.8 x 38 Wafer head wing SDS Gun

Sheathing Board / S-WD13C 5.5 x 50 tip screw Phillips No.2
Timber to SFS to 65
(Max. 47mm board
to max. steel Ejot WDLS 4.8 x 38 to 65 4.8mm only wafer head SDS Gun
thickness 3.0mm) wing tip screw Phillips No.2
Hilti S-CD53S 5.5 x 85 1.2 to 1.5mm channel to SDS Gun
TECHNICAL MANUAL
SFS DESIGN GUIDE
to 135 SFS through varying 8mm Hex
insulation thickness
Brick tie channels
to SFS
Ejot JT3-6-5.5 x 70 S16 1.6mm steel through SDS Gun
JT3-D6H 5.5/6.3x 87 S16 varying 1.2 to 1.5mm channel 8mm Hex
JT3-D6H 5.5/6.3x 107 S16 to max insulation thickness
Ejot TKE 4.8xL with Varying insulation thickness SDS Gun

ITS 5/60 washer up to 100mm to 1.2mm steel Phillips No.2
Rigid phenolic
insulation board
to SFS
Ejot JT3-6-5.5 x L S16 with Varying insulation thickness SDS Gun
SBV8/90 washer up to 100mm to 4.0mm steel 8mm Hex
Hilti S-DD01B 3.5 x 25 to 45 Black self-drill drywall screw SDS Gun

Board to max. 2.25mm Phillips No.2
SFS sections
Hilti S-DD01Z 3.5 x 25 to 45 BZP self-drill drywall screw SDS Gun

Board to max. 2.25mm Phillips No.2
Plasterboard / SFS sections
Chipboard / Ply /
OSB to SFS
Ejot WDLS 5.5 x 50 to 127 Board to max. 3mm SDS Gun
SFS sections Phillips No.3
Ejot WDHS5.5 x 65 to 119 Board to 4mm SFS sections SDS Gun

and hot rolled steel up to Phillips No.3
12mm gauge
37
Design Guide
4 Infill SFS
4.1 Design Principles
4.1.1 General Stud Design & Construction Type 2 – Deflection Head Clip (Detail A14)
Studs are generally provided vertically at centres of 600mm, The deflection head clip system works using a shaped bracket
though may be provided at 400mm or 300mm as determined by that fits inside the legs of the track that holds the stud in place,
structural calculation. These centres are determined by providing clearance for the track to move without fouling on the
interfacing board dimensions of 2400 x 1200mm (external or top of the stud or on any fixings. This method only applies to the
internal board). The frames are constructed using a head and 70, 100, 150 & 200mm ranges.
base track into which vertical studs are placed. Deflection is
Type 3 – Block and Bracing
typically accommodated at the head connection of the vertical
There may be areas of the build where it is not possible to
studs to the head track. A corresponding deflection gap in the
access both flanges of the head track. Below the obstruction,
cladding is normally also needed.
the studs will receive flat strap fixed on either side with a
4.1.2 Structural Openings noggin section tightly fitted and fixed between every third stud
The forming of structural openings is easily managed with the and at both ends of each bay. When the noggin is fitted the
Infill SFS System. Constructions of lintels, cills and jambs must studs will remain solidly in place, unable to twist due to the
always be confirmed by Kingspan Profiles & Sections engineers. blocking section.
Details given in Section 6 show construction method only and do
Type 4 – Head Track Blocking
not form a specification.
The installer may create the allowance for deflection, by placing
4.1.3 Splicing of Sections blocking sections of stud within the top track, tightly fitting
Infill sections should be ordered to length or to be cut down on between every stud. This will prevent the studs from racking or
site. Under no circumstances should they be spliced together. twisting and allow the track to move freely over the studs.
4.1.4 Deflection Head Details 4.1.5 Mid Span Restraint (Detail B.01)
Deflection zones must be kept clear of all fixings and materials Mid span restraint may be specified by Kingspan Profiles &
that may compromise the movement joint provided at the head Sections engineers in instances of high vertical spans or of high
of the SFS. Kingspan Profiles & Sections Technical will defer load. Their purpose is to restrain the studs from twisting.
to Type 1 deflection method in all instances where a fixing can be
practically made on both sides of the SFS wall. Each method has 4.1.6 Cladding Treatments & Boarding
implications on design and they should not be interchanged on The performance of the SFS when subject to loads from cladding
site without prior agreement with Kingspan Profiles & Sections. treatments is taken into account by Kingspan Profiles & Sections
Further details on all methods are available in the standard engineers. Specialist cladding treatments may require different
details. structural schemes based on the loading arrangements or
Type 1 – Slotted Stud (Detail A21) system requirements of these systems. Unless otherwise
The Slotted Stud system works using a centrally positioned instructed, Kingspan Profiles & Sections engineers will assume
pre-punched slot in the flange of the ‘C’ profile. The stud is that all loads are uniformly distributed across a given panel.
secured using fixings installed through both flanges of the head
4.1.6.1 Masonry cladding
track through the slots in the stud. This allows for relative
SFS can provide lateral support to masonry cladding
deflection of the head track whilst still providing restraint for
the studs. (i.e. restraint from wind loads) but it must never be used
to support brick or other such heavy-weight cladding.
When using the slotted stud, the installer should be aware of It is the responsibility of the primary structural engineer on
the following:
the project to ensure that adequate support for such cladding
When placing orders for slotted studs, the order must types is provided.
clearly state that slotted studs are required. This is the
responsibility of the installer.
Kingspan have a minimum rolling length of 600mm for
each section. Therefore, cripple studs beneath this length
are not available with slots and may require a deflection
head bracket.
38
TECHNICAL MANUAL
SFS DESIGN GUIDE
Figure 1 - Typical head track detail
Figure 2 - Typical base track detail
4.1.7 2/3rd Minimum Bearing 4.1.8 Additional Details

As a general rule, the head and base tracks of any SFS frame Kingspan Profiles & Sections can provide details
must be supported by a minimum of 2/3rd the width of the track for the following:
by a primary structural element (concrete or hot rolled steel). Service Holes
In instances at the head of a frame where this bearing is not Curved Walling
available, ‘Z’ bars may be used as shown in Detail B.06. At the Braced Bays
Parapets and Downstands
base of a frame, Detail B.07 may be used. All conditions must
Ribbon Windows; and
be checked with a Kingspan Profiles & Sections engineer prior
Brise Soleil
to construction.
Please contact the Technical Department for

Further Information.
39
Design Guide
5 Oversail SFS
5.1 Design Principles
5.1.1 General Stud Design & Construction 5.1.5 Mid Span Restraint (Detail B.01)
Studs are generally provided vertically at centres of 600mm, Mid span restraint is often used in oversail façades to help
400mm or 300mm. These centres are determined by interfacing stiffen the panel construction. The use of mid span restraints
board dimensions of 2400x1200mm (external or internal board). will be determined under structural calculation and shown on
The SFS is set outside the line of the primary structure and fixed the Kingspan Profiles & Sections elevation drawings.
back to steel beams and / or concrete slabs using specifically The specification and setting out of these noggins will be given
designed brackets. Due to the varying nature of setting out, all in Kingspan Profiles & Sections drawings.
brackets are designed on a project specific basis. Brackets or
5.1.6 Cladding Treatments & Boarding (Detail E.01 & E.02)
ledger angles may require fitting to the slab edge onto which
either horizontal track or vertical studs can be fitted. Each stud Please refer to guidance in section 4.1.
requires individually setting out by design to ascertain the right 5.1.7 Service Holes
position for the support brackets. This construction method is Please refer to guidance in section 4.1.
limited as to the amount of stories it can form before being dead
load fixed back to the slab. For project specific guidance, please 5.1.8 Additional details
contact Kingspan Profiles & Sections. Kingspan Profiles & Sections can provide details for
the following:
5.1.2 Deflection Conditions (Detail D.02)
Service Holes
Curved Walling
The provision for deflection within an oversail system is within
Braced Bays
the bracket fixed to the studs. The face of the bracket that fits to
Parapets and Downstands

the stud will be slotted and the face of the bracket that goes to
Ribbon Windows; and

the substrate will be hard fixed. This will allow the structure to
deflect independently of the SFS.
Brise Soleil
5.1.3 Splicing of Sections
Please contact the Technical Department for
Studs should be spliced into manageable lengths to facilitate
Further Information.
safe site installation and to guarantee adequate structural
performance. These splices are individually designed to ensure 5.1.9 Fixings
that they are strong enough for each application but will The correct and adequate fixing of brackets to the primary
generally be just above restraint points. structure must be specified by Kingspan Profiles & Sections
engineers. Generally, bracket fixing to concrete take the form of
5.1.4 Structural Openings
either mechanical or resin anchors and fixings to hot rolled steel
Structural openings are formed in the same manner as the Infill
will be grade 8.8 structural bolts.
method. However, due to increased loading conditions at jambs,
lintels and cills, the support bracketry to these elements may
require heavier gauges and increased fixing capacities.
Where openings do not align floor on floor, it may be impractical
to use traditional oversail SFS. In these instances, single storey
‘overfills’ may be formed outside the line of the building using
bespoke bracketry as shown in detail D.03.
40
41
SFS DESIGN GUIDE
TECHNICAL MANUAL
Design Guide
6 Typical Details
6.1 ‘A’ Series – Basic Connections
A.01 Head Track to Concrete Connection – Straight
System Applications: Infill Framing

Components: ‘U’ Track
System Conditions:
Fixing Type Connection Description
ITW SPIT4H32 1.8 or 2.0mm Head Track to new 32mm ø6.0 Hex Head Concrete Anchor Screw
uncracked concrete
Kingspan Detail Ref:
Notes
1 Head track fixed to concrete using fixings as specified on Kingspan drawings.
2 Minimum 2/3rds bearing on the concrete must be observed. If this is not possible, contact Kingspan to obtain alternative fixing details.
IMPORTANT – minimum edge distances for specified fixing must be observed in all cases – refer to Kingspan Profiles & Sections design report.
42
A.02 Head Track to Steel Connection – Straight
TECHNICAL MANUAL
SFS DESIGN GUIDE
System Conditions:
ITH SPIT TL32 SFS to hot rolled section 32mm ø5.5 Hex head self drilling TEK Screw
OR
HILTI X-U 16PB SFS to hot rolled section Hilti Powder Actuated nail
Notes
1 Head track fixed to steel using fixings as specified on Kingspan drawings.
2 Minimum 2/3rds bearing on the steel must be observed. If this is not possible, contact Kingspan to obtain alternative fixing details.
43
Design Guide
6 Typical Details
A.03 Base Track to Concrete Connection – Straight

ITW SPIT 4H32 1.2mm Base Track to new uncracked concrete 32mm ø6.0 Hex Head Concrete Anchor Screw
Notes
1 Base track fixed to concrete using fixings as specified on Kingspan drawings
2 Minimum 2/3rds bearing on the concrete must be observed. If this is not possible, contact Kingspan to obtain alternative fixing details.
44
A.13 Vertical Stud to Base Track Connection
TECHNICAL MANUAL
SFS DESIGN GUIDE
System Applications: Infill Framing, Oversail
Components: ‘U’ Track, ‘C’ Stud
ITW SPIT CFC26 Base Track to Vertical Stud 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 Stud fixed to base track using 1 No CFC26 Wafer head TEK Screw on each side. Fixing to be located at the intersection of the centre lines of the C
section stud and U section track flanges. The fixings to be driven at 90° angle to the flanges.
2 Stud web to inside face of Base track should be no greater than 5mm.
45
Design Guide
6 Typical Details
A.21 Vertical Slotted Stud to Head Track – Type 4 Slotted Stud
25mm
Deflection Gap

Components: ‘U’ Track, ‘C’ Slotted Stud
ITW SPIT CFC26 Slotted Stud 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 Slotted Stud fixed in place using 1no CFC26 Wafer Head TEK Screw on each side through centre of head track.
2 Connection to stud should leave the head track / structure free to deflect without transferring load onto the stud.
3 Maximum 25mm deflection gap at head of cut stud must be observed in all instances.
46
A.14 Vertical Stud to Head Track – Type 1 Head Clip
TECHNICAL MANUAL
SFS DESIGN GUIDE
Components: ‘U’ Track, ‘C’ Stud, DHB Bracket
ITW SPIT CFC26 DHB Bracket to Head Track 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 Deflection head bracket fixed in place using 1no CFC26 Wafer Head TEK Screw on each side through centre of bracket flange from head track.
2 Bracket connection to stud should leave the head track / structure free to deflect without transferring load onto the stud.
3 DHB Bracket must not be stretched or bowed when in position.
4 Maximum 25mm deflection gap at head of cut stud must be observed in all instances.
47
Design Guide
6 Typical Details
A.18 Vertical Stud to Concrete Column

Components: ‘C’ Stud
ITW SPIT 4H45 Vertical Stud to concrete column as 32mm ø6.0 Hex Head Concrete Anchor Screw
required by design
NB Not applicable to all columns

Notes
1 C section vertical stud fixed to concrete at head and base and at maximum 300 vertical centres using fixings as specified by Kingspan. An acoustic
bead may be placed between the C section and the column if required by specification. Deflection head is still maintained.
48
A.19 Vertical Stud to Steel Column
TECHNICAL MANUAL
SFS DESIGN GUIDE
Components: ‘C’ Stud
ITH SPIT TL32 Vertical Stud to Hot Rolled Section 32mm ø5.5 Hex Head Self Drilling
TEK Screw
OR
HILTI X-U-16 P8 Max. 3.0mm steel to 20mm Hilti Powder Actuated Nail
Hot Rolled Section
NB Not applicable to all columns

Notes
1 C section vertical stud fixed to steel at head And base and at a maximum of 300 vertical centres using fixings as specified by Kingspan for the project.
2 Where there is no suitable steel face to fix to, a 6mm plate may be site welded into place to provide a suitable face – the plate is to be designed,
supplied and installed by others (A.23).
49
Design Guide
6 Typical Details
A.20 Head & Base Track – End Fixing

ITW SPIT TL32 Base or Head Track to Hot Rolled Sections 32mm ø5.5 Hex Head Self Drilling TEK Screw
ITW SPIT 4H32 Base or Head Track to new uncracked concrete 32mm ø6.0 Hex Head Concrete Anchor Screw
Notes
1 Minimum 2 fixings should be placed at either side of the joint in the track with edge distance of 50mm.
2 Tracks should not be jointed at stud positions. Edge distance for fixings must be observed.
3 Vertical studs must be a minimum of 150mm from track joint.
50
6.2 ‘B’ Series – Construction Details
B.04 Window Support – Cill Angle
TECHNICAL MANUAL
SFS DESIGN GUIDE
Components: ‘U’ Track, ‘C’ Stud, Non Standard Angle
System Conditions: Where a window frame is to be fitted and sealed to the SFS prior to finishes
– Rapid Dry Envelope
ITW SPIT CFC26 Non Standard Angle to ‘U’ Track Cill 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 Cill angle and fixings are specified by Kingspan engineers on a case by case basis – the diagram above is for indicative purposes only.
51
Design Guide
6 Typical Details
6.3 ‘C’ Series – Opening Construction
C.01 Cill Construction – Single Track

System Conditions: Single track section to form window cill
ITW SPIT CFC26 Full height cripple stud to Jamb stud 25mm ø5.5 Wafer Head Self Drilling TEK Screw
ITW SPIT CFC26 ‘U’ Track cill to cripple studs 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 Full length cripple stud to be fixed to jamb using minimum: off 25mm ø5.5 wafer head self drilling TEK Screws with minimum
2 fixings placed at maximum 50mm from cill level.
2 Cill ‘U’ track and stud ‘C’ section connection made using CFC26 fixings into both flanges on intersection of centre line.
3 Ensure 2 TEK fixings used on both flanges at either ends of cill to fix to full length cripple stud.
4 Ensure minimum edge distance of TEK screws of 20mm is observed in all cill connections.
5 Cill member must be continuous and unbroken in all instances.
52
C.02 Cill Construction – Double Track & Single Stud
TECHNICAL MANUAL
SFS DESIGN GUIDE
Components: ‘U’ Track, ‘C’ Stud, Standard Cleat (e.g. L200502)
System Conditions: Typically used on large span windows openings
ITW SPIT CFC26 Full height cripple stud to Jamb stud 25mm ø5.5 Wafer Head Self Drilling TEK Screw
ITW SPIT CFC26 ‘U’ Track cill to cripple studs 25mm ø5.5 Wafer Head Self Drilling TEK Screw
ITW SPIT CFC26 Connection of standard cleat to cill 25mm ø5.5 Wafer Head Self Drilling TEK Screw
and jamb stud
ITW SPIT CFC26 Connection of nested components 25mm ø5.5 Wafer Head Self Drilling TEK Screw
‘U’ Track & ‘C’ Stud to form cill
Notes
1 Full length cripple stud to be fixed to jamb using minimum 4: 25mm ø5.5 wafer head self drilling TEK Screws with minimum 2 fixings placed at
maximum 50mm from cill level.
2 Cill ‘U’ track and ‘C’ section connection made using TEK fixings into both flanges on intersection of centre lines.
3 Ensure 2 TEK fixings used on both flanges at either ends of cill to fix to full length cripple stud.
4 Nested ‘U’ and ‘C’ sections connected with TEK fixings into both flanges at maximum 300 centres and maximum 150mm from each end.
5 Sections along web at staggered 300mm maximum CTS using TEK screw fixings.
6 Ensure minimum edge distance of TEK screws of 20mm is observed in all cill connections.
7 Cill member must be continuous and unbroken in all instances.
53
Design Guide
6 Typical Details
C.03 Cill Construction – Patio Door Threshold
105mm
max.
55mm min.

System Conditions: To form shallow threshold when there is not enough room for standard cill. Typically located at
patio doors.
ITW SPIT CFC26 ‘C’ Section Stud to Base Track 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 Ensure base track is kept between jamb studs. Insert specified ‘C’ stud section into track and connect using ø5.5 wafer head self drilling TEK Screws at
300mm minimum CTS with end fixings maximum 50mm from edge.
2 Ensure that a minimum 30mm overlap is kept between ‘C’ stud and ‘U’ Track with TEK screws fixed with minimum edge distance of 15mm for both ‘C’
stud and ‘U’ Track.
3 Ensure horizontal C Section is tight fitted between vertical jamb studs.
54
C.09s Jamb Construction – Single Stud (Slotted Stud)
TECHNICAL MANUAL
SFS DESIGN GUIDE
Components: ‘U’ Track, ‘C’ Slotted Stud
System Conditions: Door or window openings. Single stud typically used on smaller window openings or
small spans.
ITW SPIT CFC26 Jamb Stud to Base Track 25mm ø5.5 Wafer Head Self Drilling TEK Screw
ITW SPIT TL32 Base Track to Hot Rolled Section 32mm ø5.5 Hex Head Self Drilling TEK Screw
ITW SPIT 4H32 Base Track to new uncracked concrete 32mm ø6.0 Hex Head Concrete Anchor Screw
ITW SPIT CFC26 Head Track to Slotted Stud 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 At jamb stud position, ensure a minimum of two fixings are used to fix base track to concrete / steel. Note extra fixings and / or cleats may be
required on larger openings – always ensure fixing specification is read and understood (given in the legend on each elevation drawing)
2 Jamb stud to be connected to base track with 1: ø5.5 TEK screw into both flanges on intersection of centre lines of both ‘U’ and ‘C’ sections.
3 At head ensure Slotted stud is fixed. (To infill framing only, in oversail system ensure jamb is also fixed at head).
55
Design Guide
6 Typical Details
C.09 Jamb Construction – Single Stud

Components: ‘U’ Track, ‘C’ Stud, DHB Bracket
System Conditions: Door or window openings. Single stud typically used on smaller window openings or
small spans.
ITW SPIT CFC26 Jamb Stud to Base Track 25mm ø5.5 Wafer Head Self Drilling TEK Screw
ITW SPIT TL32 Base Track to Hot Rolled Section 32mm ø5.5 Hex Head Self Drilling TEK Screw
ITW SPIT 4H32 Base Track to new uncracked concrete 32mm ø6.0 Hex Head Concrete Anchor Screw
ITW SPIT CFC26 Head Track to DHB Bracket 25mm ø5.5 Wafer Head Self Drilling TEK Screw
Notes
1 At jamb stud position, ensure a minimum of two fixings are used to fix base track to concrete / steel. Note extra fixings and / or cleats may be
required on larger openings – always ensure fixing specification is read and understood (given in the legend on each elevation drawing)
2 Jamb stud to be connected to base track with 1: ø5.5 TEK screw into both flanges on intersection of centre lines of both ‘U’ and ‘C’ sections.
3 At head ensure required deflection clip is used. (To infill framing only, in oversail system ensure jamb is also fixed at head).
56
C.13 Jamb Construction – High Load Cleat (Head)
Typical Head Condition based on

100mm SFS System
TECHNICAL MANUAL
SFS DESIGN GUIDE
Components: ‘U’ Track, ‘C’ Stud, High Load Cleat (B13510560)
System Conditions: Used at jamb studs on larger openings (head only or head & base)
As Design High Load Cleat to Sub Structure Engineer design only
M8x40 G8.8 BZP Set High Load Cleat to Jamb Stud M8x40 Grade 8.8 BZP Bolt Set c/w locking nut
and washers
Notes
Head Connection
1 Fixings to the sub structure must be specified by Kingspan Profiles & Sections engineers only.
2 Edge distances must be observed at all times ensuring fixings into concrete or steel are within minimum edge distance specified by structural
engineer – cleat may be offset within the head track to allow for extra edge distance.
3 Cleat is bolted to ‘C’ section stud using slotted holes with M8x40 G8.8 bolt c/w locking nut and washers.
4 Cleat and stud to be separated by washer to reduce friction.
57
Design Guide
6 Typical Details
C.14 Jamb Construction – High Load Cleat (Base)

Components: ‘U’ Track, ‘C’ Stud, High Load Cleat (B13510560)
System Conditions: Used at jamb studs on larger openings (head only or head & base)
As Design High Load Cleat to Sub Structure Engineer design only
ITW SPIT TL32 Jamb Stud to High Load Cleat 32mm ø5.5 Hex Head Self Drilling TEK Screw
Notes
Base Connection
1 Fixings to the sub structure must be specified by Kingspan Profiles & Sections engineers only.
2 Edge distances must be observed at all times ensuring fixings into concrete or steel are within minimum edge distance specified by structural
engineer - cleat may be offset within the head track to allow for extra edge distance.
3 Typically 3 or 4 fixings are required to fix head cleat subject to calculations.
4 Cleat is fixed to jamb stud using a minimum of 4 TEK screws.
58
6.4 ‘D’ Series – Oversail Details
D.01 Bracket Support – Dead Load Detail
TECHNICAL MANUAL
SFS DESIGN GUIDE
System Applications: Oversail
Components: ‘C’ Stud, Non Standard Bracket (project specific)
System Conditions: Slab edge bracket detail to support oversail panels (height & load dependant detail)
By Design Non Standard Bracket to Sub Structure Anchor Bolt to Engineer design only
By Design Non Standard Bracket to Stud TEK connections – By Design
Notes
1 All bracket designs are to be confirmed by Kingspan Profiles & Sections engineers only.
2 All fixing designs are to be confirmed by Kingspan Profiles & Sections engineers only.
59
Design Guide
6 Typical Details
D.02 Bracket Support – Restraint Load Detail
2/3rds
Bearing

System Conditions: Slab edge bracket detail to support oversail panels in restraint only
(wind load dependant detail)
By Design Non Standard Bracket to Primary Structure M10 Mechanical Anchor Bolt to Engineer
design only
M8x40 G8.8 BZP Set Non Standard Bracket to Stud M8x40 Grade 8.8 BZP Bolt Set c/w locking
nut and washers
Notes
1 All bracket designs are to be confirmed by Kingspan Profiles & Sections engineers only
2 All fixing designs are to be confirmed by Kingspan Profiles & Sections engineers only
3 Studs are fixed to bracket using M8 Grade 8.8 BZP Bolt sets complete with locking nuts and washers to the design as specified by Kingspan Profiles &
Sections engineers.
4 Ensure bolts are fixed to the studs at the centre of the slotted hole provided in the bracket.
60
D.03 Bracket Support – Dead & Restraint Load Detail
TECHNICAL MANUAL
SFS DESIGN GUIDE
2/3rds
Bearing

System Conditions: Slab edge bracket detail to support oversail panels in restraint and dead loading conditions
(wind load & dead load dependant detail)
By Design Non Standard Bracket to Primary Structure M10 Mechanical Anchor Bolt to Engineer
design only
M8x40 G8.8 BZP Set Non Standard Bracket to Stud M8x40 Grade 8.8 BZP Bolt Set c/w locking nut
and washers
By Design Non Standard Stud to Bracket By Design
Notes
1 All bracket designs are to be confirmed by Kingspan Profiles & Sections engineers only
2 All fixing designs are to be confirmed by Kingspan Profiles & Sections engineers only
3 Studs are fixed to bracket using M8 Grade 8.8 BZP Bolt sets complete with locking nuts and washers to the design as specified by Kingspan Profiles &
Sections engineers.
4 Ensure bolts are fixed to the studs at the centre of the slotted hole provided in the bracket.
61
Design Guide
6 Typical Details
D.04 Angle Support – Dead Load Detail

Components: ‘U’ Track, ‘C’ Stud, Non Standard Angle (project specific)
System Conditions: Used fixed to slab edge to dead load an oversail system
By Design Non Standard Angle to Primary Structure M10 Mechanical Anchor Bolt to Engineer
design only
ITW SPIT TL32 Base Track to Non Standard Angle 32mm ø5.5 Hex Head Self Drilling
TEK Screw
OR
HILTI X-U-16 P8 Base Track to Non Standard Angle Hilti Powder Actuated Nail
Notes
1 Angle is fixed to slab edge using fixings and centres specified only by Kingspan Profiles & Sections engineers.
2 Angle design and specification is to be specified only by Kingspan Profiles & Sections engineers.
3 Suitability of the sub structure to accommodate the loads must be sought from the project structural engineer.
62
6.5 ‘F’ Series – Finishes Details
F.01 Finishes Condition – Generic Masonry Layout
Additional Stud
Incorporated to take
TECHNICAL MANUAL
SFS DESIGN GUIDE
brick ties. See note 2
regarding Rainscreens

System Conditions: Brick tie studs are placed nominally 150mm off structural openings to restrain masonry at
window / opening reveals.
Notes
1 This detail may also occur in instances of insulated render areas where an NHBC approved cavity based system has been specified.
2 On Rainscreen systems additional studs may be included to allow cavity closer to be fixed to jamb studs.
NB Points 1 & 2 subject to architects design.
63
Design Guide
7 Cladding Treatments
7.1 Introduction
The typical cladding build-ups shown in this section are for guidance only. The project
architect or cladding contractor is to maintain responsibility for the overall performance of
the wall and their detailing should be deferred to in all instances.
7.2 Masonry
Typical Wall Build Up
SFS design with masonry outer leaf cladding is generally formed
up as shown below;
Kingspan Thermawall TW55 Insulation

Kingspan SFS stud
Brick tie channel available from KPS

50mm cavity
Internal drylining board by others
External brickwork by others
Wall tie with drip available from KPS
All masonry must be dead loaded to a suitable support

(slab edge angle or ground slab) as the SFS is designed to
withstand horizontal loads only in this case.
Brick Tie Studs

All fixings of brick tie channels are to be fixed back to the SFS
through the insulation. In instances around structural openings,
an additional stud is provided at a nominal 150mm from the line
of the opening to accept the channel as Detail F.01.
64
7.3 Insulated Render
Lightweight insulated render systems can be fully supported by the SFS.
There are generally two types of system though these vary in their detail
and application between manufacturers; direct applied & cavity systems.
TECHNICAL MANUAL
SFS DESIGN GUIDE
Kingspan SFS stud
Kingspan Kooltherm® K5 EWB Insulation
Decorative render by others

Cement fibre board by others
Bedding mortar and reinforcing mesh
Mushroom fixing to hold insulation to Kingspan stud
Direct Applied Systems

When the render build up is applied either adhesively or
mechanically to the SFS, there are no special requirements to
consider. A typical wall build up is given above;
Cavity Systems
Where a drainage / ventilation cavity is required, the same
principles are to be adopted from a masonry outer leaf build up.
65
Design Guide
7 Cladding Treatments
7.4 Terracotta Rainscreen
Terracotta tile systems may be supported from an SFS system. The dead weight and loadings of the chosen
system must be communicated to Kingspan Profiles & Sections engineers to check the adequacy of a given
stud arrangement. There are typically two main types of support to a tile based system; horizontal and
vertical supporting rails.
Kingspan Kooltherm® K15

Rainscreen Insulation Kingspan SFS stud
Vertical carrier rail by others

Rainscreen tile by others
Kingspan Kingpin®
support bracket
Rainscreen support rail by others
Horizontal Supporting Rails

Where the interfacing rails for the terracotta are fixed
horizontally to the SFS, the load is evenly distributed across the
frame. This requires no special constructions within the SFS.
Vertical Supporting Rails

Where the cladding support rails span vertically the SFS may
need to be set out and designed to ensure that the rails have
adequate support.
66
7.5 Timber Rainscreen
Timber rainscreen systems can be directly applied to an SFS system via horizontal timber battens laid
directly onto the insulation / carrier board however Kingspan Profiles & Sections recommend the use of the
Kingspan Kingpin system as detailed.
Kingspan Kooltherm® K15

Rainscreen Insulation Kingspan SFS stud
Treated timber by others
TECHNICAL MANUAL
SFS DESIGN GUIDE

Timber cladding by others
Kingspan Kingpin®
support bracket
7.6 Metal Rainscreen 7.7 Stone Panels

Lightweight metal rainscreen systems may be supported from Stone panels must be dead loaded to a suitable element to
an SFS system. There are typically two main types of support to transfer all dead weight into the primary structure. The SFS is
a tile based system; horizontal and vertical supporting rails. designed to withstand horizontal forces only in this situation.
The setting out and direction of span of the stone is critical to
Horizontal Supporting Rails
the performance of the SFS and must be reviewed by Kingspan
Where the interfacing rails for the rainscreen are fixed Profiles & Sections engineers.
horizontally to the SFS, the load is evenly distributed across the
frame. This requires no special constructions within the SFS.
Vertical Supporting Rails

Where the cladding support rails span vertically the SFS may
need to be set out and designed to ensure that the rails have
adequate support.
67
Design Guide
8 COSHH & Technical Data

8.1 General Specification Notes
Products:
Steel Framing System ‘U’ Track and ‘C’ Stud cold formed steel galvanised profiles
Supplier:
Kingspan Profiles & Sections, Sherburn, Malton, North Yorkshire, YO17 8PQ
Tel; +44 (0) 1944 712000 Fax; +44 (0) 1944 710555
www.kingspanprofiles.com
Products
Cold rolled components are manufactured from pre-hot dipped Complete, uniform and level bearing support shall be provided
galvanised steel, Z275 coating, guaranteed yield strength to upper and lower tracks. Abutting lengths of track shall be
390 N/mm2. All studs, joists, tracks and accessories shall be of a securely anchored to a common structural element and spliced,
type, size, gauge and spacing determined by structural all as determined by structural calculations. Studs shall be
calculation and as shown on the drawings, and shall be supplied plumbed, aligned and securely attached / located within upper
by Kingspan Profiles & Sections. Unless stated otherwise in the and lower tracks. Framing of wall openings shall include headers,
calculations, all structural members are designed in accordance lintels and supporting studs as shown on the drawings.
with UK codes of practice. Temporary bracing shall be provided where required until
completion of erection. The erection contractor is responsible
Procurement
for the temporary stability of the structure during construction.
It is the installer’s responsibility to produce a cutting list and
order Kingspan Profiles & Sections materials. This should be External Walls
co-ordinated to suit the desired construction programme. Insulation should be provided over the external face of the stud
walling that is sufficiently robust to remain in place during and
Drawing Approval
post construction, and should have adequate thermal resistance
All drawings must be approved by the main contract Engineer to prevent cold bridging and interstitial condensation. Insulation
and project Architect prior to construction works. should be fixed in accordance with manufacturer’s instructions.
Erection of Components Consideration should be given to joints in insulation boards and
All systems are constructed on-site and must be installed to the repair of damage to prevent moisture ingress e.g. taping of
British Standard BS5950, BS8000 and NSSS (National Structural joints or provision of a breather membrane. Internal linings
Steelwork Specification). Liability for the quality and accuracy of should be fixed in accordance with the manufacturer’s
the installation rests with the Contractor and not Kingspan instructions and selected to achieve the specified performance
Profiles & Sections. Care must be taken when site cutting for fire, thermal, and acoustic requirements. Where masonry
components particularly where they are to be used in right cladding forms the external envelope, it should be tied back to
angled connections. It is important that all ends are cut square the Kingspan Profiles & Sections studs using stainless steel wall
and cut edges should be protected. Fixing of components shall ties and continuous channels fixed with standoff screws.
be with self-tapping screws. Screw type and size shall be as Additional studs are to be fitted at all jambs to provide support
typical details or to a project specific design. for wall ties.
All screw fixings must be installed perpendicular to the surface
wherever possible. All bolt fixings are to be Grade 8.8. No holes
are to be cut or formed in Kingspan Profiles & Sections SFS
without prior reference to Kingspan Profiles & Sections. Service
slots can be provided 600mm from each end of studs when
requested and if deemed acceptable by Kingspan Profiles &
Sections Design Department. Track members shall be securely
anchored to the supporting structure as shown on the drawings.
68
8.2 COSHH Technical Data
Products:
Steel Framing System ‘U’ Track and ‘C’ Stud cold formed steel galvanised profiles
Supplier:
Kingspan Profiles & Sections, Sherburn, Malton, North Yorkshire, YO17 8PQ
Tel; +44 (0) 1944 712000 Fax; +44 (0) 1944 710555
http://www.kingspanprofiles.com
Use
TECHNICAL MANUAL
SFS DESIGN GUIDE
Steel Sections – form internal / external, structural / It is important that sufficient space is available for moving
non-structural walls, floors and ceilings. They may be supplied sections from the unloading point to any intermediate storage
partially or fully assembled. area and / or the final assembly location.
Typical Composition Where banded sections require lifting by hoists and cranes then
ropes and slings should be used together with a suitable trailing
Steel panels are assembled from cold rolled steel sections
tie to stop uncontrolled swinging. Bundles should never be lifted
manufactured from hot dip, zinc-coated / iron zinc coated slit
by their bands.
steel coil to BS EN 10143:2006. The profiles are rolled in
accordance with the specification for cold rolled steel profiles to Storage of Product
BS EN 10162:2003. Cold rolled profiles are manufactured as All steel sections can be stacked either flat or on edge and must
suitable for use in the specification of galvanised steel stud and be supported along their length and width. A number of
track walls and linings using screw fixed gypsum walling board recommendations are made:
to BS 7364:1990 or other boards depending on the application.
i) All sections should be stored in clean, dry conditions,
Boards, Fastenings and Fittings may be of various proprietary protected from inclement weather.
materials each of which will have its own safety information
ii) No sections should be stored next to or in contact with dry
sheet supplied by the manufacturer.
cement, lime, plaster or mortar.
Steel
iii) Full bundles of sections should not be stacked more than two
All steel is hot dip iron zinc galvanised to a coating thickness high with each bundle adequately separated by timber
typically of 275g/m2. batons of equal sizes placed at regular intervals along the
Handling of Product length of the pack.
Steel sections are either handled individually or banded into Disposal of Product
bundles for ease of transportation depending on size, shape and The disposal of steel, panel or other associated waste / scrap
weight. must be carried out by an authorised and qualified disposal
Steel sections are loaded onto transport in a way that enables agent and in any case at a site suitable for the re-cycling of the
easier mechanical off-loading. steel section, or an authorised land fill site. The sharp edges
could present a danger and must be kept out of reach.
Kingspan provide guidance on handling methods to the
contractor as part of the installation training course.
Any distortion or damage to the sections must be avoided
during handling as this could affect structural integrity.
69
Design Guide
8 COSHH & Technical Data

8.2 COSHH Technical Data
Health Hazards, Precautions & First Aid Health Hazard – Skin Contact:
Steel sections are designed to be structurally sound according Lacerations of the skin can occur from sharp corners and edges
to each application and are structurally capable in the or when breaking open strapping. Foot injuries could also be
assembled designed condition only. The integrity of the sustained when walking over discarded steel debris on site
assembled panel / module must not be reduced by unauthorised (e.g. re-cut edges of sections). Steel shavings and sparks are
dismantling and / or removal of material whether steel, board or produced when using tools (particularly power tools).
fastenings. Panel / module assemblies are not designed to Precautions:
support any structure other than the finished product so must
1. Hand and Power tools – should be used only by those wearing
neither be used, nor relied upon, as supports during storage or
suitable protection.
assembly.
2. Lifting – recommended techniques must be adhered to and
Health Hazard – Eye Contact manual lifting should be limited to acceptable weights. Never
Extreme care must be taken when releasing and breaking open lift any packs that are not within the method limits.
bundle strapping. When bundle strapping is cut tension is
3. Loading and Unpacking – suitable gloves and protective
released, causing the strapping to spring freely from the bundle
clothing should be worn.
which can result in eye injury. The use of tools (especially power
cutting tools) on steel sections generates potentially hazardous 4. General Handling – persons with skin problems, grazes and
shavings and sparks. those known to be sensitive to mineral oils should protect
hands and exposed skin with a barrier cream or suitable
Precautions gloves.
Packs and bundles must be opened whilst on the ground to
avoid the possibility of their contents falling over and causing First Aid:
injury. A number of protective measures are also recommended: In the event of skin irritation or injury, immediate medical
attention must be sought by an appropriately qualified person.
1. Safety footwear should be worn.
2. Suitable eye protection should be used (a) when cutting the Health Hazard - Inhalation:
strapping; (b) when cutting the profile and c) when using Steel sections at atmospheric temperatures do not emit any
tools of any sort. fumes or gasses.
3. Safety gloves capable of protecting the skin form steel Precautions:

shavings and sharp edges should be worn. (As stated above).
4. Strapping should be restrained from springing freely whilst Health Hazard – Ingestion: (not applicable)
being cut. Health Hazard – Exposure limits: (not applicable)
First Aid Health Hazard – Fire and Explosion hazards: (not applicable)
In the event of eye injury, cuts or abrasions, seek immediate
Further Information:
medical attention. It is also recommended that if a cut is
Please contact the Kingspan Profiles & Sections Technical Team
received requiring medical or first aid attention, professional
on 01944 712000.
advice should be attained regarding the possible need for a
Tetanus injection. This information is provided in good faith on the assumption that the
person carrying out the task of using the product is experienced and / or
has been fully trained in the handling and use of the particular product
and application.
The reader must be satisfied that they (or the person carrying out the
application) are suitably responsible and that these recommendations
have been thoroughly read and understood by that person.
Kingspan Profiles & Sections does not accept responsibility for any claims
of consequential loss or injury to the user or third party if the
recommendations of this safety sheet are not adhered to.
70
9 Kingspan Profiles & Sections Support Services
Kingspan Profiles & Sections offers a range of design and supply services operating from a number of sites in the UK.
To serve our customers with the maximum efficiency, we would be grateful if you could direct your question to the
following contacts;
9.1 Head Office 9.3 Customer Order Services

Kingspan Profiles & Sections Kingspan Profiles & Sections
Sherburn Pleck Road
Malton Walsall
North Yorkshire West Midlands
YO17 8PQ WS2 9ES
TECHNICAL MANUAL
SFS DESIGN GUIDE
Tel: 01922 728312 Tel: 01922 728312
Fax: 01922 644460 Fax: 01922 644460
9.2 Technical, Estimating &

Site Support
Kingspan Profiles & Sections
316 / 317 Fort Dunlop
Fort Parkway
Birmingham
B24 9FD
Tel: 0121 776 5460
Fax: 0121 730 2667
71
Design Guide
10 KingPin® Rainscreen Support System

Continuing our progress in offering better solutions to the construction
industry, Kingspan Profiles & Sections have developed a new rainscreen
support system – KingPin®. (Patent applied for)
Feature
Unique connectivity, self-sealing,
BRE certificated and compliant with
Building Regulations Parts L1 and L2.
Function
To provide enhanced thermal and fire
performance while minimising insulation
thickness and reducing overall wall / façade
thickness.
Benefit
Increases speed and ease of installation with a
cost-effective alternative to conventional
façade support systems. Maintenance-free with
durability up to 60 years.
The KingPin® Rainscreen Support System is available only as part of the Kingframe Steel Framing System (SFS) and
Kingbuild System (KBS).
Thermal Performance
Thermal performance has been substantially improved by the
choice of stainless steel over the more traditionally used
aluminium alloy. The thermal conductivity of stainless steel is
approximately eight times less than aluminium alloys of typical
established systems. This thermal performance, combined with a
reduced cross sectional area of support, provides a dramatic
reduction in heat lost through the brackets.
The system incorporates a durable sealing gasket, offering
enhanced thermal performance properties. Seal reliability not
only reduces the risk of water penetration, but also enhances KingPin® provides robust sealing Aluminium rainscreen brackets require
the air tightness performance of the system. combined with significantly holes to be cut and resealed and cause a
reduced thermal loss. major cold bridge.
72
Structural Performance Detailing Simplicity
Providing connectivity and support in a unique and novel way Detailing of the system is simple, the thickness of the insulation
(patent applied for), the performance of the fasteners under being the only determining factor in the parts to be installed.
conditions of wind suction has been enhanced on the thinner The horizontal spacing of the system is to coincide with the
framing materials by the use of improved fastener technology. studs, vertical spacing is dependent on wind loading, and is
designed by the Kingspan Profiles & Sections design team.
Material Durability
Stainless steel is used for the brackets and clips, with a The clip feature of the system allows up to 20mm of adjustment
compatible aluminium alloy used for the external bars. (nominal +/-10mm), and the nominal stooling is determined by
The environmental resistance of the EPDM seal makes it the selection of the tees and angles used with the clips. In
compatible with the life-spans of the metal hardware. addition to tees and angles, there are also adaptors for timber
battens. Channel sections for metal hung cassettes may bolted
TECHNICAL MANUAL
SFS DESIGN GUIDE
directly to the tubes, omitting the clips. A bracket for the direct
support of timber battens is also available.
Bespoke carrier brackets for the support of feature bands and
signage may also be fitted.
Rainscreen brackets
Brackets for
timber battens
and bespoke
applications are
available.
73
Design Guide
11 Unitised SFS Façade System

The Unitised SFS Façade System has been developed to provide a range of
façade solutions making it possible for designers to apply an imaginative
and individual façade to any type of building.
The system is specifically designed and engineered for rapid installation onto the main building structure whether it be
steel or concrete. External façade finishes by others – please contact Kingspan Profiles & Sections for further information.
Features
Factory-assembled through-wall system.
Integrates with a wide variety of architectural materials, textures
and finishes.
Full in-house design, from frozen design to start on-site in 12 weeks.
Function
Rapid site installation providing weathertight envelope.
Enhanced specification solutions for thermal, airtightness,
fire engineering and acoustics.
Supports HSE and CDM best practice.
Benefits
Accelerated internal fit-out, earlier building completion and handover.
Reduced lifetime costs.
Faster and safer on-site working.
Speed of build Sustainability

Unitised SFS facilitates a significant reduction in time to The system (excluding timber rainscreen) achieves a Class A
achieve a watertight structure over a traditional build. BREEAM rating when assessed to the guidance set out in the
This characteristic allows access to follow on trades earlier in BRE Green Guide.
the build programme leading to lower site costs. Reduced transport and delivery costs as a number of
Risk to the client is reduced through predictability and speed components are delivered on the same load.
of programme which in turn offers a quicker return on All Kingspan Profiles & Section product delivered to site is
investment in comparison to traditional building methods. used – there is no excess or waste
Design Safe working

Frames are fully isolated from structural movement through Fully audited frame handling procedures provided to reduce
implementation of Kingspan registered design deflection on-site risk when manoeuvring frames into position.
components. Assessed and monitored installation methods for the system
Fully 3D modelled facilitating correct fit and direct extraction and components to mitigate against inherent installation
of CAM data to ensure that the manufactured product is as risks.
designed. Reduced site operations allow for a safer installation method.
In-house design team involved at all stages of the project to
offer the most cost-effective design solution.
Minimum project requirement of 3,000m2.
Design fees to be agreed prior to commencement of work.
Bespoke details provided to suit project specific
requirements.
74
BRICKWORK WINDOW
Window details are produced in conjunction
with the architect and window contractor to
ensure all thermal, fire, air leakage and
condensation principles have been
considered and accommodated (based on
typical approved details).
RAINSCREEN WINDOW
Unitised SFS Façades are compatible with
most industry standard types of windows,
doors and curtain walling. Kingspan typical
details provide robust and adaptable
principles for attractive window finishing
with good weather and thermal
performance.
TECHNICAL MANUAL
SFS DESIGN GUIDE
INFILL FRAME – STEEL MAIN
STRUCTURE
Infill, unitised SFS Façades may be recessed
fixed within the confines of the main
structure as shown and is compatible with
traditional steel and concrete building
methods up to any height.
FOUNDATIONS OVERSAIL FRAME – CONCRETE MAIN

A vast array of foundation details are STRUCTURE
available, all of which maintain a warm Oversail SFS Façades may be fixed spanning
frame construction and incorporate damp past column and slab faces and fixed back to
proof membranes. The system is compatible the main structure via pre-fitted hot rolled
with all types of foundation design for any steel brackets. Oversail fixing allows greater
scale project. areas to be clad in a single lift and can
eliminate costly on-site infill work around
columns and slabs (this is best suited to
finishes other than brick and block).
Quality and cost Wall performance and building physics

Reduced client risk through accurate and flexible The system is supplied fitted with Kingspan’s proven and
programming ensuring delivery of frames to site for the market leading insulation materials; each is assessed for
required areas / phases – ‘just-in-time’. thermal performance so the values provided may be used
100m2 of clad and sealed wall achievable daily with the with confidence.
recessed system and 175m2 daily using the oversail All frames are constructed using the warm frame principle to
construction method. eliminate condensation risk and maximise insulation
All panels are manufactured utilising a controlled performance. There is no need for costly and unreliable
management system which combines all the common vapour barriers and breather membranes.
elements of ISO 9001: 2008 (Quality Management), ISO 14001:
2004 (Environmental Management) and OHSAS 18001: 2007
(Occupational Health and Safety Management) and signed-off
prior to shipping to site.
75
Design Guide
Installer Information
SFS Design Guide
Installer Guide to the Kingframe SFS System
76
Features
CDM Regulations Infill SFS
Site Specific Design Information Oversail SFS
Material Ordering Cleats, Brackets & Ancillaries
Tools & Fixings Interfacing Elements
Health & Safety Quality Control
Material Inspection & Offloading COSHH & Technical Datasheets
SFS DESIGN GUIDE
77
Design Guide
SFS Installer Information
The SFS Installer manual available from Kingspan Profiles & Sections covers
the following areas:
CDM Regulations Infill SFS
Obligations of the Installer Site Preparation
Site Visits Basic Installation Principles
Remedial Works Arising from Site Report Detailed Installation
Competency of the Installer and Training
Notification of CDM Risk to the Installer
Oversail SFS
Site Preparation
Notification of CDM Risk to the Designer
Basic Installation Principles
Site Specific Design Information
Drawing Submissions
Cleats, Brackets & Ancillaries
Jamb Cleats
Reading Design Drawings
Lintel & Cill Cleats
Material Ordering Flat Straps
Price Lists & Order Requirements ‘Z’ Bars
Call Offs Face Fix Angles
Scope of Supply
Building Regulation Requirements
Interfacing Elements
External Sheathing Board
Pre-Order Checks
Masonry
Tools & Fixings Render
Hand Tools & Accessories Rainscreen
Measuring & Setting Out Tools
Cutting Tools
Quality Control
Area Sign Off
Fixing Tools
Remedial Works
Health & Safety Kingspan Profiles & Sections Site Support
Edge Protection
PPE
COSHH & Technical Datasheets
General Specification Notes
Manual Handling
COSHH Datasheet
Method Statements
Cutting Tools / Drilling tools
Risk Assessments
Access Equipment
Material Inspection & Offloading

Method of Delivery
Safe Handling
Safe Storage
Component Identification & Marks
Damaged Material
78
79
SFS DESIGN GUIDE
INSTALLATION MANUAL
Design Guide
SFS Installer Training

The SFS Installer Training Session is intended for Installers, Site Managers
and Main Contractors to establish a good understanding of the system and
to ensure installation compliance with Kingspan Engineering Specification.
Introduction
The training sessions are designed to give the attendee a deep understanding of the SFS system its application, benefits
and installation principles helping to increase productivity, reduce costs and minimise SFS related health and safety issues.
On completion the attendee will receive a certification of attendance and be listed as a Kingspan recognised installer.
The training session is applicable to installers, supervisors, site managers and main contractors who want to ensure correct
product use and compliance to Kingspan engineering specification.
Morning session
9.00 Registration
9.30 Theory
Section 1: Health & Safety
Section 2: Product & System Overview
Section 3: Infill Framing
Section 4: Oversail Framing
Section 5: Workmanship
Section 6: Commercial & Compliance
Section 7: Testing
Lunch
12.30 (Provided by Kingspan)
Afternoon session
13.00 Practical Session
Correct drawing interpretation for setting out to gridlines.
Using correct steel specification and installing special construction details.
Using the correct fixings and fixing methodology.
16.00 Certificate Presentation

To book a place on the SFS Installer Training programme or to learn more please contact
installertraining@kingspanprofiles.com or alternatively call 01944 712000.
Close
80
Kingframe SFS has many inherent advantages and has become the first choice for many contractors due to the
benefits it offers compared to traditional techniques.
Building Physics: Quality & Cost:

Warm frame construction from lightweight cold rolled steel Lightweight cold rolled steel sections are precision
sections can be designed to easily achieve high levels of engineered products manufactured to tight tolerences
structural, fire, acoustic and thermal performance achieving ensuring exact performance resulting in less time spent
excellent thermal and acoustic performance ahead of on-site correcting errors and solving problems.
Steel is dimensionally stable and does not suffer from
Building Control requirements.
Speed of build: shrinkage.

Risk to the client is reduced through predictability and speed Operational cost – lifetime savings thanks to highly energy
of programme which in turn offers a quicker return on efficient structure.
Tight tolerances – high dimensional accuracy of construction
investment.
Rapid dry envelope – reduced time to achieve a watertight gives long term reliability.
SFS can incorporate a vast array of architectural
structure over a traditional build allows access for follow on
trades earlier and further reduces the build programme.
treatments and features and allows large spans and large
Sustainability: structural openings without the need for windposts.
Light gauge steel offers high strength to weight ratio and Just-in-time – delivery of components as needed allows
therefore reduces material usage over traditional materials. construction on tight sites, lowering costs in site
Light steel walls offer A ratings in the BRE Green Guide
management and storage facilities.
(2007).
INSTALLATION MANUAL
Design:
SFS DESIGN GUIDE

Steel sections are 100% recyclable. If requested, schemes can be fully detailed prior to rolling,
This is increasingly important as the lifetime environmental exposing potential clashes at the design stage there by
impact of the buildings is increasingly scrutinised to meet resolving them before they become costly problems on-site.
If required, our in-house design team can be involved at
tighter Government legislation.
Light gauge steel reduces the overall weight of walling all stages of the project to offer the most cost-effective
relative to blockwork minimising the requirements for design solution.
foundations.
A comprehensive Installation Guide is available to download at:

81
Design Guide
SFS Infinity Design & Estimating Software

for Kingspan Steel Frame System
82
Features
Kingspan Profiles & Sections have launched Kingframe Infinity®
– their new estimating and design software with an unrivalled level of
functionality and almost limitless solutions providing you with the most
powerfull tool available to accurately select and specify Kingframe SFS
Framing Systems for your individual project requirements.
Ability to create live project estimates
Detailed quotation package
Calculations in line with relevant standards
3 engineering modes – Individual Bar, Frame Level
and Elevation Level
User friendly interface with superior functionality

SFS DESIGN GUIDE
83
Kingspan Profiles & Sections
Sherburn, Malton, North Yorkshire YO17 8PQ
Telephone: +44 (0) 1944 712 000
Fax: +44 (0) 1944 710 555
Email: enquiries@kingspanprofiles.com
Cert No. 1137 Cert No. E 1713 Cert No. H 1148 SCI assessed design engine
Unauthorised Distribution & Liability

Copyright
All text and drawing information contained within this document remains the sole
property of Kingspan Profiles & Sections Ltd. Copying and unauthorised distribution
of this document is strictly prohibited. This document must be read as a whole and
must not have any of its content added to, removed or modified.
Liabilities
This document does serve not as a specification without prior written consultation
with a Kingspan Profiles & Sections engineer. Details and information provided do not
constitute an extension of any warranty or acceptance of liability by Kingspan
Profiles & Sections unless used under the specific terms of the Kingspan Profiles &
Sections Detailed Design Service. Kingspan Profiles & Sections will not be held liable
for any consequential losses incurred by any party through the use of this document.
Customers of Kingspan Profiles & Sections accept that the information provided in
this document is supplied for general guidance purposes only.
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its
subsidiary companies do not accept responsibility for errors or for information that is found to be misleading.
Suggestions for, or description of, the end use or application of products or methods of working are for information
only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

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CI/SfB

Steel Framing System (SFS)

Steel Framing System (SFS)

Introduction Technical Manual

Features Function Features

Introduction 4 Technical Manual 14

Site Specific Design Information Oversail SFS

SFS DESIGN GUIDE

SFS INFINITY DESIGN SOFTWARE

SFS INFINITY DESIGN SOFTWARE

SFS DESIGN GUIDE

Speed of build Quality and Cost

SFS DESIGN GUIDE

SLOTTED STUD DEFLECTION HEAD DETAIL 1

JAMB CONSTRUCTION – SINGLE SLOTTED STUD & WRAP 4

PANEL JOINT – STUD SPLICE DETAIL 5

BASE TRACK TO CONCRETE CONNECTION 6

Service & Support

Depending on the characteristics of the project, Kingspan Profiles & Sections

All elements included in the Basic Design are covered by the

Design Service > Critical Success Factor = Early Involvement

Proposal Design Order Structural Appraisal Approval Issue

2–4 Weeks 3-6 Weeks

SFS DESIGN GUIDE

Full Drawing Information Detailed Structural Calculations

> Revised to comments

5-8 weeks depending on client approval times

Kingframe SFS Certification

Product Scope and Summary of Certificate

SFS Designer’s Risk Assessment

British Board of Agrément (BBA) Certificate

Design Service Guide

10 KingPin® Rainscreen Support System 72

11 Unitised SFS Façade System 74

Publications Industry / Regulatory Bodies

BS-EN-1991 Series; Actions on structures British Construction Steelwork Association (BCSA)

BS-EN-1993 Series; Design of steel structures

National Structural Steelwork Specification (NSSS) Fifth

SCI Guide P125; Building design using cold formed steel

SCI Guide P301; Building design using cold formed steel

SCI Guide P262; Building design using cold formed steel

sections: Durability of Light Steel Framing in Residential

Both systems are constructed on-site and must be designed and

Oversail Systems are fitted outside the line of the structural

Live Load Deflection

Span between supporting columns divided by

edge protection to BS EN 13374:2004, then the main

For further information, please refer to the SFS Designer’s Risk

2 SFS Standard Components

‘U’ Section Track ‘C’ Section Stud

Angles, Cleats & Brackets ‘Z’ Bar

C 100 050 120

2.3 Secondary Products

Section Ref. Weight (Kg/m) A (mm) B (mm) C (mm) T (mm)

Angles & Cleats

2 SFS Standard Components

Section Ref. Mass W F Li T Internal O/A Galv. Area Ixx Iyy

rx ry Zxx Zyy Ixx Zxx PO Mcy Web Mcy Web es Q

2 SFS Standard Components

Section Ref. Mass W F Li T Internal O/A Galv. δ Gross Iyy

2 SFS Standard Components

Section Ref. Mass W F Li T Internal O/A Galv. Area Ixx Iyy

rx ry Zxx Zyy Ixx Zxx PO Mcy Web Mcy Web es Q

2.6 Ancillary Products Order ref. Box Quantity W (mm)