ER-10.4.

01 ECN: 202000205 VER: 11 - 03-02-2020

Warranty Notification - Installation List Data and Start Up Check

Lists for Reciprocating Compressors
JG:A:M:P:N:Q:R:J:H:E:K:T:C:D:F, KBE:K:T, & KB100
The following forms are designed to ensure a successful start-up of Ariel reciprocating compressors. Ariel
warranty coverage requires these completed forms be sent to:
Administrative Assistant - Sales, Ariel Corporation
35 Blackjack Road • Mount Vernon, Ohio 43050 USA
Phone: 740-397-0311 • FAX: 740-397-3856
Email: warrantyregistration@arielcorp.com

Warranty Notification - Installation List Data

Date:___________________ Name:____________________________________________________
Unassigned Resale Direct Sale Lease-Purchase Rental/Lease Unit

Compressor Frame
Frame Model:_____________________ Frame Serial #:____________________________________
Frame Lubricant Make and Grade:______________________________________________________
Package Startup Date:________________________________
Distributor/Fabricator
Company:_________________________________ Name:_________________________________
Address:_________________________________________________________________________
City:______________________________ State:_____ Zip:_________ Country:__________________
Fabricator Unit Number:_______________________________________
Application

Air/Nitrogen CNG/GNC FPSO Gathering Fuel Gas Booster

Refrigeration Pipeline PRC Injection Storage/Withdrawal Miscellaneous

Elevation:__________ H2S%:_____ CO2%:_____ Specific Gravity:_______ Non-Lube: Yes No

Unit Location
Customer Name:__________________________________________________________________
Project/Lease Name: _______________________________________________________________
Closest Town:____________________________________ State:______ Country:______________
Offshore: Yes No

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Frame Serial #:_______________________________________________

Directions to Location or GPS:__________________________________________________________

_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Customer Contact Person:_________________________ Contact Phone:____________________
Contact Email:________________________________________________ OK to contact: Yes No
Driver
Driver Manufacturer:______________________________________ Driver Model:________________
Driver Type:_____________________________ Applied RPM:______ Name Plate HP (kW):________
Coupling Manufacturer:________________________________ Coupling Model:_________________
Compressor Cylinders and Operating Conditions
Cylinder Stage Throw Serial Bore Dia. Inlet Temp. Inlet Pres. Disc. Temp Disc. Pres.
Class Number Number Number In. (mm) °F (°C) psig (barg) °F (°C) psig (barg)
________ ________ ________ ________ ________ ________ ________ ________ ________
________ ________ ________ ________ ________ ________ ________ ________ ________
________ ________ ________ ________ ________ ________ ________ ________ ________
________ ________ ________ ________ ________ ________ ________ ________ ________
________ ________ ________ ________ ________ ________ ________ ________ ________
________ ________ ________ ________ ________ ________ ________ ________ ________

Cylinder Lubricant Make and Grade:______________________________________________

Documentation and Accessories
Check all items included in the shipment:
Maintenance and Repair Yes No Recommended Parts List Yes No
Manual
Start-Up Parts Yes No Unit Start and Stop Procedures Yes No
Toolbox w/Ariel Tools Yes No Toolbox with Hydraulic Tools Yes No
(optional)
Unit Parts List Yes No Toolbox with SAE Hand Tools Yes No
(optional)

Commissioning Agent
Name:__________________________________ Company:_________________________________
Address:__________________________________________________________________________
City:______________________________ State:_____ Zip:________ Country:___________________
Phone:______________________ Email:________________________________________________

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Frame Serial #:_______________________________________________

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

Description Date Checked Date Verified
1. Check and verify the top cover data plate of the compressor frame for com- Commissioning Agent: Distributor:
pressor design limitations such as rod load, maxi-mum and minimum speed, ________________ ________________
and maximum lube oil temperature.
2. Check and verify the availability of correct start-up parts, hand tools, special Commissioning Agent: Distributor:
tools, compressor parts list and drawings, and technical manuals at installation. ________________ ________________
3. Check and verify the Ariel lube sheet and Lubrication Specification matches Commissioning Agent: Distributor:
the recommended oil grade and viscosity for the service. ________________ ________________
4. Check and verify all lube oil piping cleanliness per Ariel lubrication spe- Commissioning Agent: Distributor:
cifications (see ER-56.06). ________________ ________________
5. Verify lube oil storage and supply line cleanliness per ER-56.06). Verify Commissioning Agent: Distributor:
crankcase oil supply isolation valve is open. ________________ ________________
6. Verify pre-lube piping cleanliness per ER-56.06) and correct circuit oper- Commissioning Agent: Distributor:
ation. ________________ ________________
7. Verify there is an oil cooler and high temperature shutdown for the oil into the Commissioning Agent: Distributor:
compressor frame. ________________ ________________
8. Verify whether the temperature control valve installation is blending or divert- Commissioning Agent: Distributor:
ing (blending preferred). _________________ ________________ ________________
9. Check compressor crankcase oil level controller for proper installation, oper- Commissioning Agent: Distributor:
ation, levelness, and venting. ________________ ________________
10. If applicable, check cooling water circuit cleanliness for the oil cooler and Commissioning Agent: Distributor:
cooled packing per Maintenance and Repair Manual. Verify correct routing and ________________ ________________
test pump rotation. Set pressure appropriately per Maintenance and Repair
Manual and leak test.
11. Verify correct filter element installation. Prime the oil filter element and all Commissioning Agent: Distributor:
lube oil piping with oil. ________________ ________________
12. Verify proper compressor crankcase oil level before starting (about 7/8 full Commissioning Agent: Distributor:
in site glass). ________________ ________________
13. Verify correct installation of a low oil pressure shutdown tubed to the down- Commissioning Agent: Distributor:
stream side of the oil filter. ________________ ________________
14. Operate pre-lube system. Commissioning Agent: Distributor:
________________ ________________
15. OPTIONAL STEP: Record “out of plane” readings (pre-grout) - see ER-82.
_________ _________ _________ _________ _________ _________
Drive End _________ _________ _________ _________ _________ _________ Auxiliary End

Flatness measuring device Manufacturer / Model:____________________________________

Date of last calibration:_____________________ Calibration Due:_______________________
Commissioning Agent: Distributor:
________________ ________________
16. Record soft foot readings. Over 0.002 inches (0.05 mm) pull-down on any frame foot requires correction.
_________ _________ _________ _________ _________ _________
Drive End _________ _________ _________ _________ _________ _________ Auxiliary End
Commissioning Agent: Distributor:
________________ ________________

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Frame Serial #:_______________________________________________

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

Description Date Checked Date Verified
17. Check crosshead guide shimming for correct pre-load and hold down bolt Commissioning Agent: Distributor:
torque. ________________ ________________
18. Record piston end clearances with feeler gages (see Maintenance and Repair Manual, Appendix B).
Throw 1 2 3 4 5 6
Head End ___________ ___________ ___________ ___________ ___________ ___________
Crank End ___________ ___________ ___________ ___________ ___________ ___________

NOTE: Pre-lube compressor before turning crankshaft. Commissioning Agent: Distributor:

________________ ________________
19. Measure and record rod runout (see Maintenance and Repair Manual for maximum acceptable readings).
Throw 1 2 3 4 5 6
Vertical
Piston @ CE __________ __________ __________ __________ __________ __________
Mid-Stroke __________ __________ __________ __________ __________ __________
Piston @ HE __________ __________ __________ __________ __________ __________
Horizontal:
Piston @ CE __________ __________ __________ __________ __________ __________
Mid-Stroke __________ __________ __________ __________ __________ __________
Piston @ HE __________ __________ __________ __________ __________ __________

NOTE: Pre-lube compressor before turning crankshaft. Commissioning Agent: Distributor:

________________ ________________
20. Measure crosshead clearances with cylinders mounted. To check top, Commissioning Agent: Distributor:
insert 0.5 inch (12.7 mm) wide feelers from one side edge across to the oppos- ________________ ________________
ite side, at both ends. See Maintenance and Repair Manual, Appendix B for lim-
its. To check bottom, insert a 0.0015 inch (0.038 mm) feeler at the four corners;
feeler should insert no more than 0.50 (13 mm). Record values:
Throw Top Min. Top Max. Bottom Max. (Corners)
1 _________ _________ _________
2 _________ _________ _________
3 _________ _________ _________
4 _________ _________ _________
5 _________ _________ _________
6 _________ _________ _________

21. For electric motor drivers, check and verify the motor shaft is set at its mag- Commissioning Agent: Distributor:
netic center before positioning axial clearance. With the coupling disconnected, ________________ ________________
check and verify driver rotation matches the compressor rotation arrow.
22. Check coupling bolt torque to coupling manufacturer Commissioning Agent: Distributor:
recommendations. ________________ ________________

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Frame Serial #:_______________________________________________

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

Description Date Checked Date Verified
23. Check and verify compressor to driver alignment (installed on site, cold). Commissioning Agent: Distributor:
Record dial indicator readings in inches (mm) at the 3, 6, 9 and 12 o’clock pos- ________________ ________________
itions or attach alignment tool print-out.

If using a laser alignment tool, make a print out and attach it to this document.
24. Check and verify compressor crankshaft thrust clearance. The shaft should Commissioning Agent: Distributor:
remain stationary after thrusting each direction (see appropriate ER-96.3.x ________________ ________________
series document).
_______________________ ________________________

START-UP CHECK LIST - PROCESS PIPING VENTS AND DRAINS

Description Date Checked Date Verified
1. Verify the bottle and process pipe installation contains no bolt bound flanges Commissioning Agent: Distributor:
or elevation differences that may stress the compressor cylinders ________________ ________________
2. Verify cold adjustment of any bottle or cylinder supports. Commissioning Agent: Distributor:
________________ ________________
3. Verify correct inlet screen orientation in process piping. Commissioning Agent: Distributor:
________________ ________________
4. Check and verify vents and drains of the primary and secondary packing- Commissioning Agent: Distributor:
case and the crosshead distance piece are open and tubed to a safe atmo- ________________ ________________
sphere.
5. Check and verify safety relief valve installation to protect cylinders, piping, Commissioning Agent: Distributor:
and cooler for each compression stage. ________________ ________________
6. Record method of suction pressure control and valve size. Commissioning Agent: Distributor:
________________________ ________________________ ________________ ________________
7. Check and verify crankcase breather element is open to atmosphere and Commissioning Agent: Distributor:
clean. ________________ ________________
8. Check and verify torque to spec on all gas containment and other fasteners Commissioning Agent: Distributor:
where loosening may result in a safety hazard or equipment failure including: ________________ ________________
gas nozzle flanges, valve caps, cylinder heads, compressor rod packing, and
crosshead guide support. See appropriate ER-96.2.x series document.

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Frame Serial #:_______________________________________________

START-UP CHECK LIST - INSTRUMENTATION

Description Date Checked Date Verified
1. Check and verify the set point for the high compressor oil temperature shut- Commissioning Agent: Distributor:
down at 190°F (88°C) maximum. ________________ ________________
2. Check and verify proper vibration shutdown installation and operation. Commissioning Agent: Distributor:
Record alarm and shut down settings. ________________ ________________
____________________________________________________
____________________________________________________
3. Verify operation of suction, inter-stage, and discharge pressure shutdowns. Commissioning Agent: Distributor:
Record alarm and shutdown settings. ________________ ________________
____________________________________________________
____________________________________________________
4. Check, verify, and record the over speed setting: __________ Commissioning Agent: Distributor:
________________ ________________

START-UP CHECK LIST - FORCE FEED LUBRICATION SYSTEM

Description Date Checked Date Verified
1. Check and verify force feed lubricator box for proper oil level. Commissioning Agent: Distributor:
________________ ________________
2. Prime the force feed lubrication system through the purge port at the force Commissioning Agent: Distributor:
feed pump discharge manifold. Check and verify each tube connection for tight- ________________ ________________
ness.
3. Check and verify operation of force feed lubrication system no flow shut- Commissioning Agent: Distributor:
downs. ________________ ________________
4. Record color of force feed blow out discs (see ER-96.0.5 for disc ratings): _ Commissioning Agent: Distributor:
____________________________. If fitted with an ARV, verify the cracking ________________ ________________
pressure marked on the relief valve and the pin indicator color match the lube
sheet specification.
5. Check, verify, and record recommended lube feed rates from lubricator data Commissioning Agent: Distributor:
plate or “Parts Book” Cylinder Lubrication sheet. ________________ ________________
____________________________________________________
FINAL PRE-START CHECK LIST
Description Date Checked Date Verified
1. Operate pre-lube system. Record pre-lube pressure:________ Commissioning Agent: Distributor:
________________ ________________
2. For engine driven units, disable ignition and roll the engine with the starter to Commissioning Agent: Distributor:
check and verify the compressor rolls freely. Check and verify oil pressure ________________ ________________
increases noticeably while rolling on starter.
3. For electric motors, bar the compressor over manually to check and verify it Commissioning Agent: Distributor:
rolls freely. ________________ ________________
4. For machines compressing a combustible gas, purge the entire system Commissioning Agent: Distributor:
including the piping, by-pass, recycle line, and compressor cylinders of all air. ________________ ________________
5. Review start-up instructions for all other package components. Commissioning Agent: Distributor:
________________ ________________
6. Complete the required review of the Start-Up and Operating Instructions for Commissioning Agent: Distributor:
the unit with the unit operator. ________________ ________________

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Frame Serial #:_______________________________________________
INITIAL POST START-UP CHECK LIST
Description Date Checked Date Verified
1. Check and verify immediate oil pressure increase. Enable oil pressure shut- Commissioning Agent: Distributor:
down and bearing temperature shutdowns. Record initial pressure at operating ________________ ________________
speed.____________________
2. Check and verify oil filter pressure gauges. Record initial differential: ______ Commissioning Agent: Distributor:
__________________________________ ________________ ________________
3. Check and verify the low oil pressure shutdown is active and set at 45 psig Commissioning Agent: Distributor:
(3.1 barg). ________________ ________________
4. Check and verify lube oil pressure set at 50 to 60 psig (3.5 to 4.2 barg) at Commissioning Agent: Distributor:
operating speed and temperature (see Maintenance and Repair Manual, "Oil ________________ ________________
Pressure"). Record final setting:__________
5. Record oil filter maximum differential reference value listed on the com- Commissioning Agent: Distributor:
pressor top cover filter data plate: _________________ ________________ ________________
6. Listen and feel for any strange noises or vibration in the compressor or pip- Commissioning Agent: Distributor:
ing. Record any occurrences. ________________ ________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
7. Check and verify high discharge gas temperature shutdowns are set about Commissioning Agent: Distributor:
10% above normal operating temperature (350 °F (177 °C) maximum) and func- ________________ ________________
tioning.
8. Check and verify distribution block cycle time indicator and set lubricator Commissioning Agent: Distributor:
pump for proper break-in rate. ________________ ________________
9. Check and verify the unit and piping is free from any gas or fluid leaks. Commissioning Agent: Distributor:
Record any occurrences. ________________ ________________
____________________________________________________
____________________________________________________
____________________________________________________
10. Check and verify scrubber high level shutdowns operation and check scrub- Commissioning Agent: Distributor:
ber dumps operation and frequency. ________________ ________________
11. Check, verify, and record tank levels that indicate the amount of liquids Commissioning Agent: Distributor:
removed from the gas. ___________________ ________________ ________________
12. Check and verify piston rod packings seal properly in the primary packing Commissioning Agent: Distributor:
vents. ________________ ________________
13. Check and verify operation of all safety functions to ensure unit shutdown Commissioning Agent: Distributor:
upon indication. ________________ ________________
14. If applicable, check and verify main bearing temperatures and record. Commissioning Agent: Distributor:
Watch for even bearing temperature increase. ________________ ________________
15. During various operational conditions, use the Ariel performance program to Commissioning Agent: Distributor:
check and verify operational characteristics of various load steps. ________________ ________________

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Frame Serial #:_______________________________________________

24-HOUR POST START-UP CHECK LIST

Description Date Checked Date Verified
1. Record "hot" alignment readings after reaching normal operating tem- Commissioning Agent: Distributor:
peratures and components become heat soaked. Shutdown and vent gas sys- ________________ ________________
tem. Within 30 minutes and while components are still hot, record dial indicator
readings in inches (mm) at the 3, 6, 9 and 12 o’clock positions on lines
provided below:

If using a laser alignment tool, make a print out and attach it to this document.
2. If using a discharge bottle or head end cylinder supports, adjust when com- Commissioning Agent: Distributor:
ponents are heat soaked to ensure no excessive forces exist to cause det- ________________ ________________
rimental cylinder deflection.
3. Check and verify torque on gas nozzle flange, valve cap, cylinder head, com- Commissioning Agent: Distributor:
pressor rod packing flange, and guide to frame bolting. ________________ ________________
4. Verify inlet screens are clean by monitoring differential pressure across the Commissioning Agent: Distributor:
screen. If differential pressure is unavailable, a visual inspection may be ________________ ________________
required. Remove and replace damaged inlet screens. Clean inlet screens reg-
ularly to avoid increased pressure that may collapse them. More debris in the
screen may dictate more frequent inspections.
5. Complete Ariel’s “Compressor Warranty Notification - Installation List Data” Commissioning Agent: Distributor:
(pages 1 and 2). ________________ ________________

Document contents are proprietary and confidential. They are the property of Ariel Corporation and may not be dis-
closed, reproduced, or used for manufacture in part or in whole without written permission from Ariel Corporation.

DATE: VER: ECN: DESCRIPTION:

03-02-2020 11 202000205 Title: "KBE:K:T" was "KBK:T".

ER-10.4.01, Ver. 11 888-397-7766 (toll free USA & Canada) or Page 8 of 8

740-397-3602 (International)
www.arielcorp.com | arc@arielcorp.com